Lifting type single steel ball feeding mechanism
By designing a lifting single-pellet steel ball feeding mechanism, using cylinder-driven lifting columns and monitoring devices, the automatic loading of steel balls is realized, solving the problems of slow and unstable artificial loading speed in the prior art, and improving production efficiency and stability.
Patent Information
- Application Number
- CN202422416992.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-08
AI Technical Summary
In the prior art, steel ball loading requires manual operation, resulting in slow and unstable production speed.
A lifting single-pellet steel ball feeding mechanism is designed, and the lifting column is driven by a cylinder to lift and lower it in the hopper. A groove is provided at the upper end of the lifting column to automatically push out a single steel ball, and combined with a monitoring device to ensure accurate loading.
The automatic loading of steel balls is realized, which improves production efficiency and stability and reduces manual operation errors.
Smart Images

Figure CN223149768U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel ball feeding devices, and more specifically, to a lifting single-ball feeding mechanism. Background Art
[0002] A part in a current automotive expansion valve requires the use of a steel ball, which needs to be welded to a steel ball seat. In the existing processing methods, the feeding of the steel ball is carried out by manually picking up the steel ball with tweezers and placing it on the steel ball seat for welding. Since the size of the steel ball is small and the steel ball is spherical, it is unstable for workers to pick up the steel ball and it is easy to drop, affecting the production speed. Therefore, a technical solution is needed to solve the above problems. Content of the Utility Model
[0003] The purpose of the utility model is to overcome the above-mentioned deficiencies of the prior art, and to be able to automatically discharge one steel ball each time, and to provide a lifting single-ball feeding mechanism.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] The utility model discloses a lifting single-ball feeding mechanism, which includes a cylinder and a hopper. The hopper is fixedly installed at the upper end of the cylinder. The cylinder includes a lifting column, and the cylinder can drive the lifting column to lift and lower. There are multiple steel balls in the hopper. The upper end of the lifting column can extend into the hopper. A groove is provided on the upper end surface of the lifting column, and the groove can accommodate at most one steel ball. Each time the lifting column rises, it can push out at most one steel ball through the groove.
[0006] Further, the hopper includes a connection hole, and the lifting column can pass through the connection hole. The lifting column includes a first state and a second state. In the first state, the upper end of the lifting column is located inside the connection hole, and in the second state, the upper end of the lifting column extends out of the steel ball pile in the hopper.
[0007] Further, the groove is a tapered groove with a diameter gradually decreasing from top to bottom.
[0008] Further, the maximum diameter of the groove is the same as the diameter of the steel ball, and the included angle formed at the lower end of the cross-section of the groove is b, and the angle of b is 120°.
[0009] Further, the upper end surface of the lifting column is a tapered surface with a diameter gradually increasing from top to bottom.
[0010] Further, the hopper includes a hopper body and a chassis. The chassis is fixedly connected to the lower end of the hopper body, and the chassis is fixedly installed at the upper end of the cylinder.
[0011] Further, the bottom surface of the hopper body is in a conical shape with a diameter gradually decreasing from top to bottom, and the lifting column is located at the center of the hopper body.
[0012] Further, it includes a monitoring device. The monitoring device includes a transmitter and a receiver. The transmitter and the receiver are fixed to the upper end of the hopper. The transmitter and the receiver are arranged opposite to each other. The monitoring device can monitor the steel balls between the transmitter and the receiver.
[0013] Further, two support plates are symmetrically arranged on the upper end face of the hopper. The support plates are provided with installation grooves. The transmitter and the receiver are respectively installed on the two support plates. The outer walls of the transmitter and the receiver are provided with threads. Two nuts are installed on both the transmitter and the receiver. The two nuts respectively abut against the inner side wall and the outer side wall of the support plate.
[0014] The beneficial effects of the present utility model are as follows:
[0015] By arranging a liftable lifting column in the hopper, the lifting column is driven by a cylinder. The groove provided on the upper end face of the lifting column can accommodate a steel ball, and the upper end face of the lifting column is a conical surface, ensuring that each lift of the lifting column can push out a steel ball from the steel ball pile in the hopper. Cooperating with the feeding device, it can automatically feed one steel ball, making the automated production process more convenient and having higher production efficiency. Description of the Drawings
[0016] Figure 1 It is a schematic diagram of an embodiment.
[0017] Figure 2 It is a sectional view of the lifting column in the first state in this embodiment.
[0018] Figure 3 It is a sectional view of the lifting column in the second state in this embodiment.
[0019] Figure 4 It is Figure 3 an enlarged view of part A in
[0020] Reference numerals: 1. Cylinder; 11. Lifting column; 111. Groove; 2. Hopper; 21. Hopper body; 211. Support plate; 212. Installation groove; 213. Connection hole; 22. Chassis; 3. Monitoring device; 31. Transmitter; 32. Receiver; 33. Nut; 4. Steel ball. Detailed Embodiment
[0021] The following will clearly and completely describe the technical solutions in this embodiment with reference to the accompanying drawings in this embodiment. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0022] As Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 shown, this embodiment discloses a lifting single-ball feeding mechanism, including a cylinder 1 and a hopper 2. The hopper 2 includes a hopper body 21 and a chassis 22. The chassis 22 is fixedly connected to the lower end of the hopper body 21. The chassis 22 is fixedly installed at the upper end of the cylinder 1 by screws. The hopper 2 is fixedly installed at the upper end of the cylinder 1 through the chassis 22. The hopper 2 includes a connection hole 213. The connection hole 213 is located at the center of the lower end face of the hopper body 21. The connection hole 213 communicates with the lower end face of the chassis 22. The cylinder 1 includes a lifting column 11. The lifting column 11 can pass through the connection hole 213. The cylinder 1 can drive the lifting column 11 to lift and lower. A plurality of steel balls 4 are arranged in the hopper 2. The upper end of the lifting column 11 can extend into the hopper 2. A groove 111 is provided on the upper end face of the lifting column 11. The groove 111 can accommodate at most one steel ball 4. Each time the lifting column 11 rises, it can push out at most one steel ball 4 from the steel ball pile in the hopper body 21 through the groove 111, and push the steel ball 4 to the set height.
[0023] More preferably, the bottom surface of the hopper body 21 is a cone with a diameter gradually decreasing from top to bottom. The lifting column 11 is located at the center of the hopper body 21. The conical bottom surface of the hopper body 21 can concentrate the steel balls 4 in the hopper body 21 at the central position, and can ensure that the steel balls 4 enter the groove 111 when the lifting column 11 is in the first state.
[0024] As Figure 4 shown, more preferably, the upper end face of the lifting column 11 is a conical surface with a diameter gradually increasing from top to bottom. The conical upper end face of the lifting column 11 can ensure that when the lifting column 11 rises, only one steel ball 4 is in the groove 111 on the upper end face of the lifting column 11. The groove 111 is a conical groove with a diameter gradually decreasing from top to bottom. The conical groove can better receive the steel ball 4, and the maximum diameter of the conical groove is the same as the diameter of the steel ball 4. The included angle formed at the lower end of the cross section of the groove 111 is b, and the angle of b is 120°. After multiple tests, when the conical angle of the groove 111 is 120°, the steel ball 4 is most stably supported by the inner wall of the groove 111 in the groove 111, and the steel ball 4 will not fall off the lifting column 11 when the lifting column 11 is lifted.
[0025] As Figure 2 、 Figure 3As shown, the lifting column 11 includes a first state and a second state. In the first state, the air cylinder 1 retracts the lifting column 11, and the lifting column 11 is in the lowest position. The upper end of the lifting column 11 is located inside the connection hole 213, ensuring that the upper end of the lifting column 11 is lower than the upper end of the connection hole 213, so that the groove 111 can receive a steel ball 4. In the second state, the air cylinder 1 pushes out the lifting column 11, and the lifting column 11 is in the highest position. At this time, a steel ball 4 is located in the groove 111, and the steel ball 4 can be taken away from the lifting column 11 by an external suction device.
[0026] As Figure 1 , Figure 2 , Figure 3 shown, this embodiment further includes a monitoring device 3. The monitoring device 3 includes a transmitter 31 and a receiver 32. Two support plates 211 are symmetrically arranged on the upper end surface of the hopper 2. The support plates 211 are provided with mounting grooves 212. The transmitter 31 and the receiver 32 are respectively mounted on the two support plates 211. The outer walls of the transmitter 31 and the receiver 32 are provided with threads. Two nuts 33 are mounted on both the transmitter 31 and the receiver 32. The two nuts 33 respectively abut against the inner side wall and the outer side wall of the support plate 211. The transmitter 31 and the receiver 32 are fixed to the upper end of the hopper 2. The transmitter 31 and the receiver 32 are arranged opposite to each other. The transmitter 31 emits signal light towards the receiver 32. When the receiver 32 receives the signal, it indicates that there is no steel ball 4 at the upper end of the lifting column 11, and the lifting column 11 needs to be lifted again. When the light ray emitted by the transmitter 31 towards the receiver 32 is blocked by the steel ball 4, it is confirmed that there is a steel ball 4 on the upper end surface of the lifting column 11. The monitoring device 3 can monitor the steel ball 4 between the transmitter 31 and the receiver 32, making the automated operation more reasonable.
[0027] The above are only the preferred embodiments of the present invention. The protection scope of the present invention is not limited to the above embodiments. Any technical solutions falling within the concept of the present invention belong to the protection scope of the present invention. It should be noted that for those of ordinary skill in the art in this technical field, several improvements and refinements made without departing from the principle of the present invention should also be regarded as within the protection scope of the present invention.
Claims
1. A lifting single-ball feeding mechanism, characterized in that, It includes a cylinder (1) and a hopper (2). The hopper (2) is fixedly installed at the upper end of the cylinder (1). The cylinder (1) includes a lifting column (11). The cylinder (1) can drive the lifting column (11) to lift and lower. There are multiple steel balls (4) in the hopper (2). The upper end of the lifting column (11) can extend into the hopper (2). A groove (111) is provided on the upper end surface of the lifting column (11). The groove (111) can accommodate at most one steel ball (4). Each time the lifting column (11) rises, it can push out at most one steel ball (4) through the groove (111). It includes a monitoring device (3). The monitoring device (3) includes a transmitter (31) and a receiver (32). The transmitter (31) and the receiver (32) are fixed to the upper end of the hopper (2). The transmitter (31) and the receiver (32) are arranged opposite to each other. The monitoring device (3) can monitor the steel ball (4) between the transmitter (31) and the receiver (32).
2. The lifting single-ball feeding mechanism according to claim 1, wherein The hopper (2) includes a connection hole (213). The lifting column (11) can pass through the connection hole (213). The lifting column (11) includes a first state and a second state. In the first state, the upper end of the lifting column (11) is located inside the connection hole (213). In the second state, the upper end of the lifting column (11) extends out of the steel ball pile in the hopper (2).
3. The lifting type single ball feeding mechanism according to claim 1, characterized in that, The groove (111) is a conical groove with a diameter gradually decreasing from top to bottom.
4. The lifting single-ball feeding mechanism according to claim 3, wherein, The maximum diameter of the groove (111) is the same as the diameter of the steel ball (4). The included angle formed at the lower end of the cross-section of the groove (111) is b, and the angle of b is 120°.
5. The lifting single-ball feeding mechanism according to claim 1, characterized in that, The upper end surface of the lifting column (11) is a conical surface with a diameter gradually increasing from top to bottom.
6. The lifting type single ball feeding mechanism according to claim 1, wherein The hopper (2) includes a hopper body (21) and a chassis (22). The chassis (22) is fixedly connected to the lower end of the hopper body (21). The chassis (22) is fixedly installed at the upper end of the cylinder (1).
7. The lifting single-ball feeding mechanism according to claim 6, characterized in that, The bottom surface of the hopper body (21) is conical with a diameter gradually shrinking from top to bottom. The lifting column (11) is located at the center of the hopper body (21).
8. The lifting type single ball feeding mechanism according to claim 1, wherein, Two support plates (211) are symmetrically provided on the upper end surface of the hopper (2). Installation grooves (212) are provided on the support plates (211). The transmitter (31) and the receiver (32) are respectively installed on the two support plates (211). Threads are provided on the outer walls of the transmitter (31) and the receiver (32). Two nuts (33) are installed on both the transmitter (31) and the receiver (32). The two nuts (33) respectively abut against the inner side wall and the outer side wall of the support plate (211).