Automatic curtain folding machine
By adopting the reciprocating design of the pull roller and the moving frame with the opposite rotation direction in the automatic curtain folding machine, the problem of low folding efficiency of bamboo curtains is solved, and efficient and neat bamboo curtain stacking is achieved, which improves production efficiency and quality.
Patent Information
- Application Number
- CN202422477510.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-14
AI Technical Summary
In the existing bamboo curtain production, the folding efficiency of semi-finished bamboo curtains is low, the labor intensity is high, and the folding degree is difficult to ensure, which affects the production quality of subsequent processes.
An automatic curtain folding machine is designed, which adopts a horizontal reciprocating motion on the frame, and two traction rollers with opposite rotation directions are provided on the frame. The traction rollers are controlled to convey the bamboo curtains through the rotating driving component, and the reciprocating motion of the moving frame is controlled through the forward and reverse output of the driving device to form a stack of bamboo curtains.
The folding efficiency of bamboo curtains is improved, the labor intensity is reduced, the folding is neat, and the production quality of subsequent processes is improved.
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Figure CN223149867U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machinery manufacturing, in particular to an automatic curtain folding machine. Background Art
[0002] Bamboo curtains are simple, smooth, natural and fresh, and have the advantages of sun shading, ventilation, comfort, coolness, etc. With the improvement of the material and cultural living conditions, the demand for bamboo curtains by people is increasing. The first process of bamboo curtain production is to connect bamboo slices or bamboo slices and vanilla through hemp thread weaving. The semi-finished products after weaving are generally stacked in a cloth-folding manner. However, the semi-finished bamboo curtains connected by hemp thread weaving are not suitable for large-amplitude and intense swinging, and the current cloth-folding machines are all swinging type and cannot be used to fold bamboo curtains, which affects the final application. For example, the final assembly of bamboo curtains to obtain container boards and other applications.
[0003] Currently, the semi-finished bamboo curtains are mainly folded manually, which not only has a large labor intensity and low work efficiency, but also cannot guarantee the neatness of folding and placement, affecting the production quality of the next process. Therefore, we propose an automatic curtain folding machine to solve the above problems. Summary of the Utility Model
[0004] The utility model provides an automatic curtain folding machine, which solves the technical problem of low current curtain folding efficiency.
[0005] To solve the above technical problems, the automatic curtain folding machine provided by the utility model includes a frame. On the frame, there is a moving frame that reciprocates horizontally under the drive of a driving device. On the moving frame, there are two traction rollers with opposite rotation directions, and a material-passing space is formed between the two traction rollers. At least one of the traction rollers is connected to a rotation driving component.
[0006] Preferably, both ends of one of the two traction rollers are rotatably connected to the moving frame, and the rotation driving component drives this traction roller to rotate. The other traction roller is connected to the moving frame through a swing adjustment mechanism.
[0007] Adopting the above technical solution: By rotatably connecting both ends of one of the two traction rollers to the moving frame and driving this traction roller to rotate by the rotation driving component, and connecting the other traction roller to the moving frame through a swing adjustment mechanism, it is convenient for the starting material to be introduced between the two traction rollers, and the friction force on the starting material can be adjusted, improving the stability during the conveying process of the starting material.
[0008] Preferably, swing arms are rotatably connected to both ends of the other traction roller. The swing arms are hinged to the moving frame, and a swing driver for driving the swing arms to swing to adjust the size of the material-passing space is arranged on the moving frame.
[0009] Adopt the above technical solution: By rotatably connecting swing arms at both ends of another traction roller, the swing arms are hinged to the moving frame, and a swing drive for driving the swing arms to swing to adjust the size of the material passing space is provided on the moving frame. By driving the swing arms to adjust the size of the material passing space, materials with different thicknesses can be conveyed. The swing drive is any one of a cylinder and an oil cylinder.
[0010] Preferably, the rotary drive assembly is any one of a chain drive assembly, a belt drive assembly, and a gear drive assembly.
[0011] Adopt the above technical solution: By the rotary drive assembly being any one of a chain drive assembly, a belt drive assembly, and a gear drive assembly, the chain drive assembly includes a first driving sprocket, a first driven sprocket, and a first endless chain. The first driving sprocket is fixedly connected to the output end of the rotary drive assembly, the first driven sprocket is fixedly connected to the traction roller, and the first endless chain is drivingly connected between the first driving sprocket and the first driven sprocket.
[0012] Preferably, the frame and the moving frame are connected by a motion guiding mechanism, and the motion guiding mechanism is any one of a walking wheel guiding mechanism, a linear guide rail pair, and a linear guide rod pair.
[0013] Adopt the above technical solution: By the frame and the moving frame being connected by a motion guiding mechanism, the motion guiding mechanism is any one of a walking wheel guiding mechanism, a linear guide rail pair, and a linear guide rod pair. The walking wheel guiding mechanism includes a plurality of walking wheels provided on the moving frame. A walking wheel track is provided on the top of the frame, and the walking wheels walk back and forth on the walking wheel track. A linkage rod is provided on the frame. When the moving frames on both sides of the frame move on the frame, the linkage rod can make them move in a consistent manner.
[0014] Preferably, the driving device is any one of a chain drive device, a belt drive device, and a gear drive device.
[0015] Adopt the above technical solution: By the driving device being any one of a chain drive device, a belt drive device, and a gear drive device, the chain drive device includes a second driving sprocket, a second driven sprocket, and a second endless chain. The second driving sprocket is fixedly connected to the output end of the driving device, the second driven sprocket is fixed on the frame, the second endless chain is drivingly connected between the second driving sprocket and the second driven sprocket. The moving frame is arranged on the second endless chain and between the second driving sprocket and the second driven sprocket. A fixing plate is fixed on one side of the moving frame, and the moving frame is fixed on the second endless chain through the fixing plate. By controlling the forward and reverse reciprocating output of the output end of the driving device, the second endless chain is controlled to move forward and backward, so that the moving frame moves horizontally back and forth.
[0016] Preferably, a feed guide roller group is further provided on the frame, and the feed guide roller group and the two traction rollers are arranged in sequence according to the conveying direction.
[0017] Adopting the above technical solution: by further providing a feed guide roller group on the frame, and the feed guide roller group and the two traction rollers are arranged in sequence according to the conveying direction, the feed guide roller group is fixed on one side of the frame, which is convenient for the initial material to move along the feed guide roller group during the initial material conveying, and further ensures the smoothness of the initial material conveying.
[0018] Preferably, a stacking limit mechanism with a stacking limit state and a cancel stacking limit state is further provided on the frame. The stacking limit mechanism forms a limit on the stacked materials at the bending position of the stacked materials, and the stacking limit mechanism is any one of a telescopic limit mechanism and a swing limit mechanism.
[0019] Adopting the above technical solution: by further providing a stacking limit mechanism with a stacking limit state and a cancel stacking limit state on the frame, the stacking limit mechanism forms a limit on the stacked materials at the bending position of the stacked materials, and the stacking limit mechanism is any one of a telescopic limit mechanism and a swing limit mechanism.
[0020] Preferably, a stacked material height detector is provided on the frame, the stacking limit mechanism is arranged on a lifting drive assembly, the lifting drive assembly performs lifting adjustment according to the height of the stacked materials detected by the stacked material height detector, and the lifting drive assembly is any one of a screw rod lifting adjustment mechanism, a cylinder or an oil cylinder lifting adjustment mechanism.
[0021] Adopting the above technical solution: by providing a stacked material height detector on the frame, the stacking limit mechanism is arranged on a lifting drive assembly, the lifting drive assembly performs lifting adjustment according to the height of the stacked materials detected by the stacked material height detector, and the lifting drive assembly is any one of a screw rod lifting adjustment mechanism, a cylinder or an oil cylinder lifting adjustment mechanism. The stacked material height detector is a photoelectric sensor, and the height of the folding can be detected through the detection of the photoelectric sensor.
[0022] Preferably, the stacking limit mechanism includes two swing limit rods respectively hinged to the lifting drive assembly at one end. The two swing limit rods alternately limit the stacked materials so that the stacked materials are stacked, and a power driver for driving the swing limit rods to swing in a plane perpendicular to the vertical direction is connected to the lifting drive assembly.
[0023] Adopt the above technical solution: The stacking limiting mechanism includes two swing limiting rods with one end respectively hinged to the lifting drive assembly. The two swing limiting rods alternately limit the stacked materials so that the materials are stacked layer by layer. A power drive is connected to the lifting drive assembly to drive the swing limiting rods to swing in a plane perpendicular to the vertical direction. The power drive is a cylinder or an oil cylinder. When the initial materials are stacked up by one height each time, the lifting drive assembly is controlled to move the stacking limiting mechanism upward, so that the swing limiting rods can always alternately stack the initial materials.
[0024] Compared with the related technology, the utility model has the following beneficial effects:
[0025] 1. Compared with the traditional folding curtain machine, the utility model is provided with two traction rollers with opposite rotation directions on the moving frame, and a material passing space is formed between the two traction rollers. At least one traction roller is connected to the rotation drive assembly. The rotation drive assembly controls the two traction rollers with opposite rotation directions to traction the initial materials for conveying, and then through the forward and reverse output of the output end of the drive device, the moving frame is controlled to reciprocate on the frame, so that the initial materials are reciprocally conveyed in the frame to form a stack, avoiding the low efficiency of manual folding and improving the folding efficiency. Description of the Drawings
[0026] Figure 1 It is a structural schematic diagram of the automatic folding curtain machine;
[0027] Figure 2 It is a structural diagram of another perspective of the automatic folding curtain machine;
[0028] Figure 3 It is a front view of the automatic folding curtain machine;
[0029] Figure 4 It is a side view of the automatic folding curtain machine;
[0030] Figure 5 It is an enlarged view of part A in the automatic folding curtain machine;
[0031] Figure 6 It is an enlarged view of part B in the automatic folding curtain machine;
[0032] Figure 7 It is an enlarged view of part C in the automatic folding curtain machine.
[0033] Reference numerals in the drawings: 1. Frame; 2. Drive device; 3. Moving frame; 4. Traction roller; 5. Rotation drive assembly; 6. Movement guiding mechanism; 7. Swing adjustment mechanism; 71. Swing drive; 72. Swing arm; 8. Lifting drive assembly; 9. Feeding guide roller group; 10. Stacking limiting mechanism; 11. Swing limiting rod; 12. Power drive; 13. Linking rod; 14. Fixed plate. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Embodiment 1
[0035] like Figures 1 - 7 As shown, the automatic folding curtain machine comprises a frame 1, a moving frame 3 is provided on the frame 1 and reciprocates in a horizontal direction under the drive of a driving device 2, two traction rollers 4 with opposite rotation directions are provided on the moving frame 3, and a material transfer space is formed between the two traction rollers 4, the bamboo curtain passes through the material transfer space, and the bamboo curtain and the traction rollers 4 are in friction contact to guide the bamboo curtain to continuously feed, and at least one traction roller 4 is connected to a rotation driving component 5;
[0036] The rotary drive assembly 5 drives one traction roller 4 to rotate. At this time, since the bamboo curtain contacts another traction roller 4, the other traction roller 4 is forced to rotate as well, thereby achieving the purpose of feeding.
[0037] The rotating drive assembly 5 controls two traction rollers 4 rotating in opposite directions to pull the raw material for transportation, and then the output end of the driving device 2 outputs forward and reverse to control the moving frame 3 to reciprocate on the frame 1, so that the raw material is reciprocated in the frame 1 to form a stack, avoiding the low efficiency of manual folding and improving the folding efficiency.
[0038] The two traction rollers 4 stop rotating when the bamboo curtain is bent, and the driving device 2 moves in the folding direction so that the folding can be neat.
[0039] For example, when the driving device 2 drives the moving frame 3 to move to the left folding position, the two traction rollers 4 stop rotating, and the bamboo curtain is driven by the driving device 2 to fold to the right. When the driving device 2 drives the moving frame 3 to move to the right folding position, the two traction rollers 4 stop rotating, and the bamboo curtain is driven by the driving device 2 to fold to the left. Embodiment 2
[0040] like Figures 1 - 7As shown, the two traction rollers 4 here can be defined as the first traction roller and the second traction roller. Both ends of one of the two traction rollers 4 (the first traction roller) are rotatably connected to the moving frame 3, and the rotation drive assembly 5 drives the traction roller 4 to rotate. The other traction roller 4 (the second traction roller) is connected to the moving frame 3 through a swing adjustment mechanism 7. The swing adjustment mechanism 7 can facilitate the initial material to enter between the two traction rollers 4 and can form the friction force adjustment of the initial material, improving the stability during the conveying process of the initial material. At both ends of the other traction roller 4 (the second traction roller), swing arms 72 are rotatably connected. The swing arms 72 are hinged to the moving frame 3. On the moving frame 3, there is a swing drive 71 for driving the swing arms 72 to swing to adjust the size of the material passing space. By driving the swing arms 72 to adjust the size of the material passing space, the initial material with different thicknesses can be conveyed. The swing drive 71 is any one of a cylinder and an oil cylinder. The rotation drive assembly 5 is any one of a chain drive assembly, a belt drive assembly, and a gear drive assembly. The chain drive assembly is a first driving sprocket, a first driven sprocket, and a first endless chain. The first driving sprocket is fixedly connected to the motor output end of the rotation drive assembly 5, the first driven sprocket is fixedly connected to the traction roller 4, and the first endless chain is drivingly connected between the first driving sprocket and the first driven sprocket. Of course, the belt drive assembly and the gear drive assembly can also meet the usage requirements and are both prior arts.
[0041] The frame 1 and the moving frame 3 are connected through a motion guiding mechanism 6. The motion guiding mechanism 6 is any one of a walking wheel guiding mechanism, a linear guide rail pair, and a linear guide rod pair. For example, the walking wheel guiding mechanism includes a plurality of walking wheels provided on the moving frame 3. On the top of the frame 1, there is a walking wheel rail, and the walking wheels move back and forth on the walking wheel rail. On the frame 1, there is a linkage rod 13. When the moving frames 3 on both sides of the frame 1 move on the frame 1, the linkage rod 13 can make them move in a consistent manner. The driving device 2 is any one of a chain drive device 2, a belt drive device 2, and a gear drive device 2. The chain drive device 2 includes a second driving sprocket, a second driven sprocket, and a second endless chain. The second driving sprocket is fixedly connected to the output end of the driving device 2, the second driven sprocket is fixed on the frame 1, and the second endless chain is drivingly connected between the second driving sprocket and the second driven sprocket. The moving frame 3 is arranged on the second endless chain and is located between the second driving sprocket and the second driven sprocket. One side of the moving frame 3 is fixed with a fixing plate 14, and the moving frame 3 is fixed on the second endless chain through the fixing plate 14. By controlling the forward and reverse reciprocating output of the output end of the driving device 2, the forward and reverse movement of the second endless chain is controlled, so that the moving frame 3 moves horizontally back and forth.
[0042] On the frame 1, there is also a feeding guide roller group 9. The feeding guide roller group 9 and the two traction rollers 4 are arranged in sequence according to the conveying direction. The feeding guide roller group 9 is fixed on one side of the frame 1, facilitating the movement of the starting material along the feeding guide roller group 9 during the initial material conveying, and further ensuring the smoothness during the initial material conveying. The feeding guide roller group 9 includes several feeding rollers that are spaced upward from the bottom on one side of the frame 1. At least one feeding guide roller group 9 is provided with a tension detection sensor. The sensors used in this embodiment are all commercially available.
[0043] On the frame 1, there is also a stacking limit mechanism 10 with a stacking limit state and a cancel stacking limit state. The stacking limit mechanism 10 forms a limit on the stacked material at the bending position of the stacked material. The stacking limit mechanism 10 can be any one of a telescopic limit mechanism and a swinging limit mechanism. On the frame 1, there is a stacked material height detector. The stacking limit mechanism 10 is arranged on the lifting drive assembly 8. The lifting drive assembly 8 performs lifting adjustment according to the stacked material height detected by the stacked material height detector, and the lifting drive assembly 8 can be any one of a screw rod lifting adjustment mechanism, a cylinder or an oil cylinder lifting adjustment mechanism. The stacked material height detector is a photoelectric sensor. Through the detection of the photoelectric sensor, the folding height can be detected. The stacking limit mechanism 10 includes two swinging limit rods 11 whose one ends are respectively hinged on the lifting drive assembly 8. The two swinging limit rods 11 alternately limit the stacked material (that is, one swinging limit rod 11 is in the above-mentioned left folding position during limiting, and the other swinging limit rod 11 is in the above-mentioned right folding position during limiting), so as to stack the stacked material. On the lifting drive assembly 8, there is a power driver 12 connected to drive the swinging limit rod 11 to swing in a plane perpendicular to the vertical direction. By controlling the lifting drive assembly 8, the stacking limit mechanism 10 is controlled to move upward, so that the swinging limit rod 11 can always alternately stack the starting material. The power driver 12 is a cylinder or an oil cylinder.
[0044] The screw rod lifting adjustment mechanism includes two vertically arranged screw rods and a lifting frame body threadedly connected to the screw rods. One end of the swinging limit rod 11 is hinged to the lifting frame body, and the other end of the swinging limit rod 11 is suspended.
[0045] The power driver 12 can drive the swinging limit rod 11 to be in the stacking limit state and the cancel stacking limit state. The cancel stacking limit state can avoid interference with the bamboo curtain. And the stacking limit state can form a limit on the bending position of the bamboo curtain, so that the folding of each layer is in the same position.
[0046] Of course, in order to make the lifting of the lifting drive assembly 8 more smooth, there are rollers on the lifting drive assembly 8 that contact the frame 1 vertically on the frame 1 and travel on the frame 1.
[0047] Working principle: As Figures 1 - 7As shown in the figure, the rotation drive assembly 5 controls two traction rollers 4 with opposite rotation directions to traction the starting material for conveying. Then, through the forward and reverse outputs of the output end of the drive device 2, it controls the moving frame 3 to reciprocate on the frame 1, so that the starting material is reciprocally conveyed in the frame 1 to form a stack, avoiding the low efficiency of manual folding and improving the folding efficiency.
[0048] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Automatic curtain folding machine, comprising a frame (1), on which a moving frame (3) is provided and reciprocates in the horizontal direction under the drive of a drive device (2), characterized in that, On the moving frame (3), there are two traction rollers (4) with opposite rotation directions, and a material passing space is formed between the two traction rollers (4), and at least one of the traction rollers (4) is connected to a rotation drive assembly (5).
2. The automatic curtain folding machine according to claim 1, wherein, Both ends of one of the two traction rollers (4) are rotatably connected to the moving frame (3), and the rotation drive assembly (5) drives this traction roller (4) to rotate. The other traction roller (4) is connected to the moving frame (3) through a swing adjustment mechanism (7).
3. The automatic curtain folding machine according to claim 2, characterized in that, Swing arms (72) are rotatably connected to both ends of the other traction roller (4). The swing arms (72) are hinged to the moving frame (3). On the moving frame (3), there is a swing drive (71) for driving the swing arms (72) to swing to adjust the size of the material passing space.
4. The automatic curtain folding machine according to claim 1, characterized in that, The rotation drive assembly (5) is any one of a chain drive assembly, a belt drive assembly, and a gear drive assembly.
5. The automatic curtain folding machine according to claim 1, characterized in that, The machine frame (1) and the moving frame (3) are connected through a motion guiding mechanism (6). The motion guiding mechanism (6) is any one of a walking wheel guiding mechanism, a linear guide rail pair, and a linear guide rod pair.
6. The automatic curtain folding machine according to claim 1, characterized in that, The drive device (2) is any one of a chain drive device, a belt drive device, and a gear drive device.
7. The automatic curtain folding machine according to claim 1, wherein An inlet guide roller group (9) is further provided on the machine frame (1). The inlet guide roller group (9) and the two traction rollers (4) are arranged in sequence along the conveying direction.
8. The automatic curtain folding machine according to claim 1, wherein, A stacking limit mechanism (10) with a stacking limit state and a cancel stacking limit state is further provided on the machine frame (1). The stacking limit mechanism (10) forms a limit on the stacked material at the bending position of the stacked material. The stacking limit mechanism (10) is any one of a telescopic limit mechanism and a swing limit mechanism.
9. The automatic curtain folding machine according to claim 8, wherein, A stacked material height detector is provided on the machine frame (1). The stacking limit mechanism (10) is arranged on a lifting drive assembly (8). The lifting drive assembly (8) performs lifting adjustment according to the stacked material height detected by the stacked material height detector, and the lifting drive assembly (8) is any one of a screw rod adjustment lifting mechanism, a cylinder, or an oil cylinder adjustment lifting mechanism.
10. The automatic curtain folding machine according to claim 9, wherein, The stacking limit mechanism (10) includes two swing limit rods (11) whose one ends are respectively hinged to the lifting drive assembly (8). The two swing limit rods (11) alternately limit the stacked material so that the stacked material is stacked. A power drive (12) for driving the swing limit rods (11) to swing in a plane perpendicular to the vertical direction is connected to the lifting drive assembly (8).
Citation Information
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