Double-station wire arranging machine

By introducing tensioning units and moving units into the wiring machine, adjusting the tension of the steel wire and evenly distribute it, the problem of loose steel wires in the prior art is solved, and the quality and cleanliness of the wiring are improved.

CN223149978UActive Publication Date: 2025-07-25QINGDAO TIPONT CORD
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Patent Information

Application Number
CN202422177282.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-07-25
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The existing wire ducting machine cannot adjust the tension of the steel wire during use, resulting in loose wire on the winding roller, affecting the quality of the wire.

Method used

A double-station wiring machine is designed, including a tensioning unit, a moving unit and a dust removal unit. By adjusting the pressure of the spring to the movable wheel, the tensioning degree of the steel wire is adjusted, and the movable block is driven through the limiting plate and the motor-driven screw to move, so that the steel wire is evenly distributed, and dust is removed in combination with the dust removal unit.

Benefits of technology

Effective tension adjustment of steel wires is achieved, the quality of wires is improved, and the stability and cleanliness of wires are ensured through uniform distribution and use of dust removal units.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of wire arranging machines, and particularly relates to a double-station wire arranging machine which comprises a wire arranging machine body and an equipment box, a first wire arranging mechanism is arranged on the left side of the wire arranging machine body, a second wire arranging mechanism is arranged on the right side of the wire arranging machine body, and a wire arranging device is arranged on the top of the wire arranging machine body. The wire arranging device comprises a tensioning unit, a moving unit and a dust removing unit, the tensioning unit is arranged above the wire arranging machine body, the moving unit is arranged at the top of the wire arranging machine body, and the dust removing unit is arranged at the rear end of the top of the wire arranging machine body. According to the double-station wire arranging machine, the tensioning unit is arranged, a nut is rotated to extrude a spring, and the pressure of the spring on a movable wheel is adjusted, so that the pressure between a fixed wheel and the movable wheel is adjusted, the wire arranging tension degree of a steel wire is adjusted, and the wire arranging quality is improved; the problems that in the background technology, the tension degree of the steel wire cannot be adjusted in the using process, so that the steel wire on the winding roller is loosened, and the wire arranging quality is affected are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire arranging machines, in particular to a double-station wire arranging machine. Background Technique

[0002] In a multi-wire machine, when the steel wire is wound around the wire roller, it needs to be arranged well. Especially for some steel wires that need to be used multiple times, a wire arranging mechanism is required to arrange the steel wires neatly.

[0003] In the existing wire arranging machine, there are a lot of oil sand, water vapor, etc. in the positions where the winding roller, guide wheel group, etc. are located, and the working environment is harsh. Usually, the wire arranging mechanism and the guide wheel group are arranged on one side of the fixed frame. The wire arranging mechanism includes a lead screw driven by a driving device, a lead screw nut that is cooperatively arranged on the lead screw and moves back and forth along the extension direction of the lead screw, and a guide post fixedly connected to the lead screw nut. The guide post passes through the fixed frame and is fixedly connected to the guide wheel group, and neat wire arrangement is realized by controlling the telescopic movement of the guide post. Considering the length of the steel wire and the rotational inertia, the winding roller is usually designed to be relatively long in the axial direction. This requires the guide post to extend correspondingly long, resulting in poor rigidity of the guide post. During operation, the end of the guide post often vibrates, causing the guide wheel group to shake, affecting the neatness of wire arrangement, and even causing the steel wires to be stacked and unable to be released.

[0004] For example, a wire arranging machine disclosed in the patent with the publication number CN208008172U can realize the neat wire arrangement of the steel wire, and the wire arranging mechanism and the guide wheel group are arranged on the same side of the fixed frame. The guide wheel group is supported by the bracket of the wire arranging mechanism, and its rigidity is better than the existing guide post support method. The vibration generated during the wire arranging process is greatly reduced, and the wire arranging accuracy is improved.

[0005] However, during the use of this device, the tension of the steel wire cannot be adjusted, resulting in the looseness of the steel wire on the winding roller and affecting the wire arranging quality.

[0006] Therefore, we urgently need to provide a double-station wire arranging machine. Content of the Utility Model

[0007] The purpose of the utility model is to provide a double-station wire arranging machine to solve the problem that the tension of the steel wire cannot be adjusted during use in the above background technique, resulting in the looseness of the steel wire on the winding roller and affecting the wire arranging quality.

[0008] To achieve the above purpose, the utility model provides the following technical solution: A double-station wire arranging machine includes a wire arranging machine body and an equipment box. The equipment box is installed on the back of the wire arranging machine body. A wire arranging mechanism one is arranged on the left side of the wire arranging machine body, a wire arranging mechanism two is arranged on the right side of the wire arranging machine body, and a wire arranging device is arranged on the top of the wire arranging machine body. The wire arranging device includes a tensioning unit, a moving unit, and a dust removal unit.

[0009] The tensioning unit is arranged above the wire arranging machine body, the moving unit is arranged on the top of the wire arranging machine body, and the dust removing unit is arranged at the rear end of the top of the wire arranging machine body.

[0010] The tensioning unit includes a movable block, a support plate, a bracket, a connecting rod, a fixed wheel, a nut, a spring and a movable wheel. The movable block is arranged on the top of the wire arranging machine body. The support plate is fixedly installed on the top of the movable block. The brackets are fixedly installed on the left and right sides of the top of the support plate. The connecting rod is fixedly installed on the front of the bracket. The fixed wheel is fixedly installed at the rear end of the outer surface of the connecting rod. The nut is installed at the front end of the outer surface of the connecting rod. The spring is installed on the outer surface of the connecting rod on the back of the nut. The movable wheel is movably installed on the outer surface of the connecting rod on the back of the spring.

[0011] Preferably, the moving unit includes a fixed frame, a lead screw, a limiting plate and a motor. The fixed frame is fixedly installed on the front of the top of the wire arranging machine body. The motor is fixedly installed inside the equipment box. One end of the lead screw is fixedly installed at the output end of the motor and the other end is rotatably connected inside the fixed frame. The limiting plate is fixedly installed on the left side of the fixed frame.

[0012] Preferably, the dust removing unit includes a slide rail, a slider, a dust collector and a telescopic member. The slide rail is fixedly installed at the rear end of the top of the wire arranging machine body. The slider is slidably connected to the outside of the slide rail. The dust collector is fixedly installed on the top of the slider. The telescopic member is fixedly installed on the right side of the top of the slide rail.

[0013] Preferably, the connecting rod is provided with an external thread, and the nut is bolted to the outside of the connecting rod. By rotating the nut to squeeze the spring, the pressure of the spring on the movable wheel is adjusted, so as to adjust the pressure between the fixed wheel and the movable wheel, and further realize the adjustment of the tension of the steel wire wire arranging.

[0014] Preferably, the movable block is provided with an internal thread, and the movable block is threadedly connected to the outside of the lead screw. The limiting plate abuts against the left side of the movable block. When the lead screw is threadedly connected to the movable block, the movable block is limited by the limiting plate, so that the movable block drives the steel wire to move back and forth, so that the steel wire is evenly distributed on the winding roller.

[0015] Preferably, the output end of the telescopic member is fixedly connected to the dust collector, and the dust collector is located below the movable block. When the telescopic member pushes the dust collector to move back and forth, it is avoided that the dust collector collides with the movable block.

[0016] Preferably, the adjacent sides of the fixed wheel and the movable wheel are smooth arc surfaces, so as to avoid scratching the surface of the steel wire when the rough surfaces of the fixed wheel and the movable wheel squeeze the steel wire.

[0017] Compared with the prior art, the beneficial effects of the present utility model are:

[0018] 1. The double-station wire arranging machine adjusts the pressure of the spring on the movable wheel by rotating the nut through the tensioning unit, thereby adjusting the pressure between the fixed wheel and the movable wheel, and further realizing the adjustment of the tension of the steel wire for wire arranging, improving the quality of wire arranging, and solving the problem that the tension of the steel wire cannot be adjusted during use in the background technology, resulting in the looseness of the steel wire on the winding roller and affecting the quality of wire arranging.

[0019] 2. The double-station wire arranging machine drives the screw rod to rotate by starting the motor through the dust removal moving unit. When the screw rod is threadedly connected with the movable block, the movable block is limited by the limiting plate, so that the movable block drives the steel wire to move back and forth, so that the steel wire is evenly arranged on the winding roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 is a schematic diagram of the structure of the tensioning unit of the present invention;

[0022] Figure 3 is a schematic diagram of the structure of the moving unit of the present invention;

[0023] Figure 4 is a schematic diagram of the structure of the dust removal unit of the present invention.

[0024] In the figure: 1, wire arranging machine body; 201, wire arranging mechanism one; 202, wire arranging mechanism two; 301, movable block; 302, support plate; 303, bracket; 304, connecting rod; 305, fixed wheel; 306, nut; 307, spring; 308, movable wheel; 401, fixed frame; 402, screw rod; 403, limiting plate; 404, motor; 501, slide rail; 502, slider; 503, dust collector; 504, telescopic member; 6, equipment box. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0026] Please refer to Figures 1-4 , the present invention provides a technical solution:

[0027] Embodiment 1: A double-station wire arranging machine, including a wire arranging machine body 1 and an equipment box 6. The equipment box 6 is installed on the back of the wire arranging machine body 1. A first wire arranging mechanism 201 is arranged on the left side of the wire arranging machine body 1, and a second wire arranging mechanism 202 is arranged on the right side of the wire arranging machine body 1. By setting two wire arranging mechanisms, multiple steel wires can be arranged. A wire arranging device is arranged on the top of the wire arranging machine body 1, and the wire arranging device includes a tensioning unit, a moving unit, and a dust removing unit.

[0028] The tensioning unit is arranged above the wire arranging machine body 1, the moving unit is arranged on the top of the wire arranging machine body 1, and the dust removing unit is arranged at the rear end of the top of the wire arranging machine body 1.

[0029] The tensioning unit includes a movable block 301, a support plate 302, a bracket 303, a connecting rod 304, a fixed wheel 305, a nut 306, a spring 307, and a movable wheel 308. The movable block 301 is arranged on the top of the wire arranging machine body 1. The support plate 302 is fixedly installed on the top of the movable block 301. The brackets 303 are fixedly installed on the left and right sides of the top of the support plate 302. The connecting rod 304 is fixedly installed on the front of the bracket 303. The connecting rod 304 is provided with an external thread, and the nut 306 is bolted to the outside of the connecting rod 304. By rotating the nut 306 to squeeze the spring 307, the pressure of the spring 307 on the movable wheel 308 is adjusted, so as to adjust the pressure between the fixed wheel 305 and the movable wheel 308, and further realize the adjustment of the tension degree of the steel wire arrangement. The fixed wheel 305 is fixedly installed at the rear end of the outer surface of the connecting rod 304, the nut 306 is installed at the front end of the outer surface of the connecting rod 304, the spring 307 is installed on the outer surface of the connecting rod 304 at the back of the nut 306, and the movable wheel 308 is movably installed on the outer surface of the connecting rod 304 at the back of the spring 307. The steel wire is squeezed by the cooperation of the movable wheel 308 and the fixed wheel 305, so as to adjust the tension degree of the steel wire.

[0030] The moving unit includes a fixed frame 401, a lead screw 402, a limiting plate 403, and a motor 404. The fixed frame 401 is fixedly installed on the front of the top of the wire arranging machine body 1. The motor 404 is fixedly installed inside the equipment box 6. One end of the lead screw 402 is fixedly installed at the output end of the motor 404 and the other end is rotatably connected inside the fixed frame 401. The movable block 301 is provided with an internal thread, and the movable block 301 is threadedly connected to the outside of the lead screw 402. The limiting plate 403 abuts against the left side of the movable block 301. When the lead screw 402 is threadedly connected to the movable block 301, the movable block 301 is limited by the limiting plate 403, so that the movable block 301 drives the steel wire to move back and forth, so that the steel wire is evenly distributed on the winding roller. The limiting plate 403 is fixedly installed on the left side of the fixed frame 401 to limit the movement of the movable block 301.

[0031] Embodiment 2: On the basis of Embodiment 1: The dust removal unit includes a slide rail 501, a slider 502, a dust collector 503, and a telescopic member 504. The slide rail 501 is fixedly installed at the rear end of the top of the wire arranging machine body 1. The slider 502 is slidably connected to the outside of the slide rail 501. The dust collector 503 is fixedly installed on the top of the slider 502 to collect the dust generated during wire arranging. The telescopic member 504 is fixedly installed on the right side of the top of the slide rail 501. The telescopic member 504 is an electric push rod. The output end of the telescopic member 504 is fixedly connected to the dust collector 503, and the dust collector 503 is located below the movable block 301. When the telescopic member 504 pushes the dust collector 503 to move back and forth, it avoids the collision between the dust collector 503 and the movable block 301.

[0032] Embodiment 3: On the basis of Embodiment 1: The adjacent sides of the fixed wheel 305 and the movable wheel 308 are smooth arc surfaces, which avoid scratching the surface of the steel wire when the rough surfaces of the fixed wheel 305 and the movable wheel 308 extrude the steel wire.

[0033] During use, the winding roller is fixed on the two processing stations of the wire arranging mechanism 1 201 and the wire arranging mechanism 2 202. Then, one end of the steel wire to be wire arranged is passed through between the support plate 302 and the movable wheel 308, then through the bracket 303, and then wound around the winding roller. Then, the spring 307 is compressed by rotating the nut 306, so that the spring 307 pushes the movable wheel 308 to extrude the steel wire, and the tension of the steel wire is adjusted to an appropriate size. Then, the wire arranging mechanism 1 201 and the wire arranging mechanism 2 202 are started to wire arrange the steel wire. At the same time, the motor 404 is started to drive the lead screw 402 to rotate. When the lead screw 402 is threadedly connected to the movable block 301, the movable block 301 is limited by the limit plate 403, so that the movable block 301 drives the steel wire to move back and forth, so that the steel wire is evenly arranged on the winding roller. When there is a large amount of dust in the working environment, the dust collector 503 and the telescopic member 504 are started. The telescopic member 504 pushes the dust collector 503 to move left and right along the slide rail 501 to absorb the dust generated during processing, and avoid the dust from damaging the bodies of the staff.

[0034] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the element.

Claims

1. A double-station wire arranging machine, comprising a wire arranging machine body (1) and an equipment box (6), wherein the equipment box (6) is installed on the back of the wire arranging machine body (1), and is characterized in that: On the left side of the wire arranging machine body (1), there is a first wire arranging mechanism (201). On the right side of the wire arranging machine body (1), there is a second wire arranging mechanism (202). On the top of the wire arranging machine body (1), there is a wire arranging device, which includes a tensioning unit, a moving unit, and a dust removing unit. The tensioning unit is arranged above the wire arranging machine body (1). The moving unit is arranged on the top of the wire arranging machine body (1). The dust removing unit is arranged at the rear end of the top of the wire arranging machine body (1). The tensioning unit includes a movable block (301), a support plate (302), a bracket (303), a connecting rod (304), a fixed wheel (305), a nut (306), a spring (307), and a movable wheel (308). The movable block (301) is arranged on the top of the wire arranging machine body (1). The support plate (302) is fixedly installed on the top of the movable block (301). The brackets (303) are fixedly installed on the left and right sides of the top of the support plate (302). The connecting rod (304) is fixedly installed on the front of the bracket (303). The fixed wheel (305) is fixedly installed on the outer surface of the rear end of the connecting rod (304). The nut (306) is installed on the outer surface of the front end of the connecting rod (304). The spring (307) is installed on the outer surface of the connecting rod (304) on the back of the nut (306). The movable wheel (308) is movably installed on the outer surface of the connecting rod (304) on the back of the spring (307).

2. The double-station wire arranging machine according to claim 1, wherein: The moving unit includes a fixed frame (401), a lead screw (402), a limiting plate (403), and a motor (404). The fixed frame (401) is fixedly installed on the front of the top of the wire arranging machine body (1). The motor (404) is fixedly installed inside the equipment box (6). One end of the lead screw (402) is fixedly installed on the output end of the motor (404) and the other end is rotatably connected inside the fixed frame (401). The limiting plate (403) is fixedly installed on the left side of the fixed frame (401).

3. A double-station wire arranging machine according to claim 1, characterized in that: The dust removing unit includes a slide rail (501), a slider (502), a dust collector (503), and a telescopic member (504). The slide rail (501) is fixedly installed at the rear end of the top of the wire arranging machine body (1). The slider (502) is slidably connected to the outside of the slide rail (501). The dust collector (503) is fixedly installed on the top of the slider (502). The telescopic member (504) is fixedly installed on the right side of the top of the slide rail (501).

4. A double-station wire arranging machine according to claim 1, characterized in that: The connecting rod (304) is provided with an external thread, and the nut (306) is bolted to the outside of the connecting rod (304).

5. The double-station wire arranging machine according to claim 2, wherein: The movable block (301) is provided with an internal thread, and the movable block (301) is threadedly connected to the outside of the lead screw (402). The limiting plate (403) abuts against the left side of the movable block (301).

6. The double-station wire arranging machine according to claim 3, characterized in that: The output end of the telescopic member (504) is fixedly connected to the dust collector (503), and the dust collector (503) is located below the movable block (301).

7. A double-station wire arranging machine according to claim 1, characterized in that: The adjacent sides of the fixed wheel (305) and the movable wheel (308) are smooth arc surfaces.

Citation Information

Patent Citations

  • Wire arranging machine

    CN208008172U