Filling equipment based on gel patch

Abstract

The utility model relates to the technical field of gel filling, and discloses filling equipment based on gel pastes.The filling equipment comprises a bottom plate, the top of the bottom plate is fixedly connected with a bottom block, the outer side of the bottom block is fixedly connected with a fixing plate, the bottom of the fixing plate is fixedly connected with a rotating assembly used for rotating parts, and the bottom of the rotating assembly is fixedly connected with a base plate. A shell is fixedly connected to the top of the bottom block, a hydraulic cylinder is fixedly connected to the interior of the shell, a sliding column is fixedly connected to the starting end of the hydraulic cylinder, a pipeline is slidably connected to the outer side of the sliding column, and a collecting barrel is fixedly connected to the top of the pipeline. According to the utility model, a closed conveying system is realized by airflow, so that the flying dust of materials in the conveying process is effectively reduced, the working environment is improved, the influence on the environment is reduced, and compared with a traditional conveying mode, the quantitative maintenance of the airflow is simpler and more convenient, the downtime is shortened, and the maintenance cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of gel filling, in particular to a filling device based on gel patches. Background Art

[0002] The filling device based on gel patches is a highly automated, precise, multifunctional production device that meets hygiene and safety standards. The filling device for gel patches mainly includes a hydrogel filling machine, an eye mask blister packaging machine, a stainless steel mixing tank, etc. The hydrogel filling machine is mainly used for filling hydrogel products, which are widely used in industries such as medicine, food, daily chemicals, oils and fats, pesticides, and other special industries. Specifically, the hydrogel filling machine can fill various liquid and paste products, such as pesticides, veterinary drugs, disinfectants, washing powder, grains, seeds, milk powder, seasonings, monosodium glutamate, table salt, white sugar, additives, disinfectant solutions, hand sanitizers, toothpaste, ointments, various cosmetics, etc. This filling machine usually has microcomputer control, can achieve accurate quantitative filling, and ensure the consistency of product quality. In addition, the hydrogel filling machine is an advanced production device with automation and technical control, which can greatly improve labor productivity, effectively guarantee packaging quality, and is an important device for improving production efficiency and product packaging quality.

[0003] In the filling process of some existing hydrogel filling machines, due to the problem of inability to achieve quantitative filling, because the pipeline is long and the product viscosity is high, the air in the tank is not easy to discharge, and it is easy to form bubbles in the gel. These bubbles will affect the appearance and quality of the product, reducing the market competitiveness of the product. Since workers need to add it to the storage tank regularly and quantitatively, at least one worker needs to wait in real time throughout the process, and it takes at least more than 2 minutes from issuing the batching information to weighing completion. This filling process is time-consuming and laborious, increasing labor costs. Therefore, a filling device based on gel patches is proposed to solve the above problems. Summary of the Utility Model

[0004] In order to make up for the above deficiencies, the utility model provides a filling device based on gel patches, aiming to improve the problem of inability to quantitatively feed materials in the existing technology.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] The filling equipment based on gel patches includes a bottom plate. A bottom block is fixedly connected to the top of the bottom plate. A fixing plate is fixedly connected to the outside of the bottom block. A rotating assembly for rotating parts is fixedly connected to the bottom of the fixing plate. A housing is fixedly connected to the top of the bottom block. A hydraulic cylinder is fixedly connected to the inside of the housing. A sliding column is fixedly connected to the starting end of the hydraulic cylinder. A pipe is slidably connected to the outside of the sliding column. A collecting bucket is fixedly connected to the top of the pipe. Fixed columns are fixedly connected to both the upper and lower sides inside the pipe. A sliding disk is slidably connected to the inside of the fixed column. A piston is fixedly connected to the bottom of the sliding disk. Two sealing rings are fixedly connected to the outside of the fixed column. An outlet is fixedly connected to the bottom of the pipe;

[0007] As a further description of the above technical solution:

[0008] The rotating assembly includes an air valve. The top of the air valve is fixedly connected to the bottom of the fixing plate. A limiting column is fixedly connected to the driving end of the air valve. A rotating column is rotatably connected to the outside of the limiting column. A spring is fixedly connected to the inside of the rotating column. A rotating disk is fixedly connected to the outside of the rotating column;

[0009] As a further description of the above technical solution:

[0010] A chute is provided inside the rotating column. The top of the spring is fixedly connected to the inside of the limiting column;

[0011] As a further description of the above technical solution:

[0012] A plurality of bottles are slidably connected to the outside of the rotating disk. The chute is arranged in a wavy shape;

[0013] As a further description of the above technical solution:

[0014] The outside of the sealing ring is fixedly connected to the inside of the pipe. The piston is slidably connected to the inside of the pipe;

[0015] As a further description of the above technical solution:

[0016] The outside of the collecting bucket is fixedly connected to the front end of the housing. The pipe is arranged in a T shape;

[0017] As a further description of the above technical solution:

[0018] The bottom of the rotating column is rotatably connected to the top of the bottom plate. The bottom of the bottle is slidably connected to the top of the bottom plate;

[0019] Compared with the prior art, the utility model drives the sliding column by starting the hydraulic cylinder, drives two sliding disks through the sliding column, and then drives the piston through the sliding disks. It can use air flow to achieve a closed conveying system, effectively reducing the dust generated during the conveying of materials, improving the working environment, and reducing the impact on the environment. Compared with the traditional conveying method, the maintenance of the air flow quantification is relatively simple, reducing the downtime and the maintenance cost. At the same time, by starting the air valve to drive the limiting column, driving the rotating column through the limiting column, and then driving the rotating disk through the rotating column, it is possible to avoid stopping the operation of the machine during filling, improving the production efficiency and reducing the production cost. This technology can avoid the problems of production interruption and low efficiency caused by machine shutdown, thereby improving the overall production efficiency and equipment utilization rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a three-dimensional schematic diagram of the filling equipment based on gel patches proposed by the utility model;

[0021] Figure 2 is a structural schematic diagram of the outer shell of the filling equipment based on gel patches proposed by the utility model;

[0022] Figure 3 is a structural schematic diagram of the rotating disk of the filling equipment based on gel patches proposed by the utility model;

[0023] Figure 4 is a structural schematic diagram of the rotating column of the filling equipment based on gel patches proposed by the utility model;

[0024] Figure 5 is Figure 2 the enlarged view of part A in DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the utility model with reference to the accompanying drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the utility model.

[0026] Refer to Figure 1 、 Figure 2 、 Figure 5, An embodiment provided by the present utility model: A filling device based on gel patches, including a bottom plate 1. The bottom plate 1 is the basic part of the entire device, used to fix and support other components. It provides a stable platform to ensure the stability of the device during operation; fixedly connected to the top of the bottom plate 1 is a bottom block 2, which is mainly used to support and fix the outer shell 11 and related hydraulic and rotating components. It plays a role in strengthening the structure and connection. Fixedly connected to the outside of the bottom block 2 is a fixing plate 3, used to install and fix the rotating components. It provides stable support for the rotating components and ensures their normal operation. Fixedly connected to the bottom of the fixing plate 3 is a rotating component for rotating parts. By controlling the air valve 4, the limiting column 5 can be driven to drive the rotating column 7 to rotate, and then the bottle 10 on the rotating disc 9 rotates. This design enables the bottle 10 to rotate during the filling process, which helps to improve the filling efficiency and uniformity.

[0027] Fixedly connected to the top of the bottom block 2 is an outer shell 11, which plays a role in protecting the internal components from external interference and also facilitates maintenance and repair. Fixedly connected inside the outer shell 11 is a hydraulic cylinder 12, and by controlling the movement of its starting end (i.e., the sliding column 13), the piston 17 in the pipeline 14 is driven to move. This design can achieve precise control of the filling volume. Fixedly connected to the starting end of the hydraulic cylinder 12 is a sliding column 13, which plays a role in transmitting the power of the hydraulic cylinder 12, enabling the piston 17 in the pipeline 14 to move up and down. The outer side of the sliding column 13 is slidably connected to a pipeline 14, and components such as fixed columns 15 and sliding discs 16 are fixedly connected to both the upper and lower sides inside it, used to achieve precise control of the filling volume. At the same time, a discharge port 19 is fixedly connected to the bottom of the pipeline 14, used to discharge the filled product. Fixedly connected to the top of the pipeline 14 is a collection bucket 20, used to collect waste liquid or overflows generated during the filling process.

[0028] This helps to keep the working environment clean and hygienic. The outside of the collection bucket 20 is fixedly connected to the front end of the outer shell 11, and the pipeline 14 is arranged in a T shape. Fixed columns 15 are fixedly connected to both the upper and lower sides inside the pipeline 14, used to support and fix components such as the sliding disc 16 and the piston 17. They ensure the stable operation of these components during work. The sliding disc 16 is slidably connected inside the fixed column 15. When the sliding column 13 slides inside the pipeline 14, it drives the sliding disc 16 and the piston 17 to move together, thereby achieving precise control of the filling volume. Fixedly connected to the bottom of the sliding disc 16 is a piston 17, which is one of the key components for realizing the control of the filling volume.

[0029] By controlling the up and down movement of the piston 17, the amount of filling can be adjusted. Two sealing rings 18 are fixedly connected to the outside of the fixed column 15, which play a role in preventing liquid leakage and ensure the stability and reliability of the filling process. The outside of the sealing ring 18 is fixedly connected to the inside of the pipeline 14, and the piston 17 is slidably connected to the inside of the pipeline 14. The bottom of the pipeline 14 is fixedly connected with a discharge port 19. The discharge port 19 is fixedly connected to the bottom of the pipeline 14 and is used to discharge the filled product into the collection bucket 20 or other designated positions. It is one of the important outlet components in the filling process.

[0030] Refer to Figure 3 , Figure 4 , the rotating assembly includes an air valve 4, and the air valve 4 is fixedly connected to the bottom of the fixing plate 3 and is one of the driving sources of the rotating assembly. By controlling the working state of the air valve 4, the limiting column 5 can be driven to drive the rotating column 7 to rotate, thereby realizing the rotation operation of the bottle 10. The top of the air valve 4 is fixedly connected to the bottom of the fixing plate 3, and the driving end of the air valve 4 is fixedly connected with a limiting column 5, which plays a role in restricting the rotation range of the rotating column 7 and ensures the stability and controllability of the rotation process. The outside of the limiting column 5 is rotatably connected with a rotating column 7. When the limiting column 5 drives it to rotate, it will drive the bottle 10 on the rotating disc 9 to rotate together, realizing the rotation operation of the bottle 10.

[0031] The bottom of the rotating column 7 is rotatably connected to the top of the bottom plate 1, and the bottom of the bottle 10 is slidably connected to the top of the bottom plate 1. A chute 8 is provided inside the rotating column 7, which plays a role in guiding the sliding of the bottle 10 and ensures that the bottle 10 can maintain a stable position and posture during the rotation process. The top of the spring 6 is fixedly connected to the inside of the limiting column 5. The spring 6 is fixedly connected to the inside of the rotating column 7, which plays a role of buffering and resetting. When the rotating column 7 rotates, the spring 6 will be compressed or stretched; when the rotation stops, the spring 6 will return to its original state and push the bottle 10 back to the initial position. The outside of the rotating column 7 is fixedly connected with a rotating disc 9. The rotating disc 9 is fixedly connected to the outside of the rotating column 7 and is slidably connected to a plurality of bottles 10.

[0032] It plays a role in supporting and driving the rotation of the bottle 10 and ensures that the bottle 10 can evenly receive the material during the filling process. A plurality of bottles 10 are slidably connected to the outside of the rotating disc 9, and the chute 8 is set in a wavy shape. The chute 8 is set in a wavy shape, and this design helps to increase the contact area of the bottle 10 in the chute 8 and improve the sliding stability. At the same time, the wavy design can also make the bottle 10 generate slight vibrations during the sliding process, which helps to break bubbles or promote the flow of materials and further improve the filling effect.

[0033] Working principle: After the staff manually pours the gel to be canned into the interior of the collection bucket 20, the hydraulic cylinder 12 is started. After the hydraulic cylinder 12 is started, it will pull the sliding column 13 backward. When pulling the sliding column 13, because the interior of the pipeline 14 is airtight, the air inside will also be driven backward along with the sliding column 13. The fixed columns 15 are at the upper and lower ends of the pipeline 14, one responsible for feeding and the other for discharging. The sliding disc 16 inside it will be driven by the air inside. Normally, the upper sliding disc 16 is upwardly pressed due to the air inside. The bottom of the sliding disc 16 is fixedly connected with a piston 17 to block the internal space of the fixed column 15 to prevent the gel from entering the interior of the pipeline 14. The sliding disc 16 below the pipeline 14 is normally downwardly open. When the sliding column 13 pulls the air backward, the upper sliding disc 16 will follow the air downward to open the internal space of the fixed column 15, enabling the gel inside the collection bucket 20 to enter the interior of the pipeline 14. The lower sliding disc 16 will be pushed upward by the air, thus blocking the lower outlet. When the hydraulic cylinder 12 pulls the sliding column 13 to the bottom, it will push forward. At this time, the upper sliding disc 16 will block the feeding port again due to the air, and the lower one will open the discharge port 19 again due to the air. At the same time, the air valve 4 needs to be started to push the limiting column 5 downward. The outside of the limiting column 5 is fixedly connected with columns, and these columns will slide inside the chute 8. The chute 8 is set in a wave shape up and down, so that the limiting column 5 can drive the rotating column 7. Because the chute 8 is arranged inside the rotating column 7, and the outside of the rotating column 7 is fixedly connected with a rotating disc 9. When the rotating column 7 rotates, it can drive the rotating disc 9 to rotate together, achieving the effect of automatic rotation.

[0034] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. The filling equipment for gel patches includes a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected with a bottom block (2). The outside of the bottom block (2) is fixedly connected with a fixing plate (3). The bottom of the fixing plate (3) is fixedly connected with a rotating assembly for rotating parts. The top of the bottom block (2) is fixedly connected with a housing (11). The inside of the housing (11) is fixedly connected with a hydraulic cylinder (12). The starting end of the hydraulic cylinder (12) is fixedly connected with a sliding column (13). The outside of the sliding column (13) is slidably connected with a pipe (14). The top of the pipe (14) is fixedly connected with a collection bucket (20). Both the upper and lower sides inside the pipe (14) are fixedly connected with fixing columns (15). The inside of the fixing column (15) is slidably connected with a sliding disk (16). The bottom of the sliding disk (16) is fixedly connected with a piston (17). The outside of the fixing column (15) is fixedly connected with two sealing rings (18). The bottom of the pipe (14) is fixedly connected with a discharge port (19).

2. The filling device based on gel patches according to claim 1, wherein: The rotating assembly includes an air valve (4). The top of the air valve (4) is fixedly connected to the bottom of the fixing plate (3). The driving end of the air valve (4) is fixedly connected with a limiting column (5). The outside of the limiting column (5) is rotatably connected with a rotating column (7). A spring (6) is fixedly connected inside the rotating column (7). The outside of the rotating column (7) is fixedly connected with a rotating disk (9).

3. The filling device based on gel patches according to claim 2, wherein: A chute (8) is provided inside the rotating column (7). The top of the spring (6) is fixedly connected inside the limiting column (5).

4. The filling device based on gel patches according to claim 3, characterized in that: A plurality of bottles (10) are slidably connected to the outside of the rotating disk (9). The chute (8) is arranged in a wavy shape.

5. The filling device based on gel patches according to claim 1, characterized in that: The outside of the sealing ring (18) is fixedly connected inside the pipe (14). The piston (17) is slidably connected inside the pipe (14).

6. The filling device based on gel patches according to claim 1, characterized in that: The outside of the collection bucket (20) is fixedly connected to the front end of the housing (11). The pipe (14) is arranged in a T shape.

7. The filling device based on gel patches according to claim 4, characterized in that: The bottom of the rotating column (7) is rotatably connected to the top of the bottom plate (1). The bottom of the bottle (10) is slidably connected to the top of the bottom plate (1).

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