Upper weighing and pressurizing filling machine

By filling the weighing tank with clean compressed air and controlling the air pressure, the filling speed of the filling machine is limited and the difficulty of filling viscous liquids is solved, and a fast and accurate liquid filling effect is achieved.

CN223150274UActive Publication Date: 2025-07-25YANTAI JAMEL AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421861786.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-07-25
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The filling speed of existing filling machines is limited by the difference in the height of the weighing tank and the filling head, and it is difficult to quickly fill viscous liquids.

Method used

By filling the weighing tank with clean compressed air, adjusting the air pressure in the weighing tank, and combining with exhaust valve control, rapid filling of liquids can be achieved, and the pressure is reduced later in the filling stage to improve accuracy.

Benefits of technology

It realizes rapid filling and precise control of filling speed, adapts to the filling needs of different liquids, and improves filling efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an upper weighing and pressurizing filling machine, which relates to the technical field of liquid filling and comprises a rack, a transfer liquid box is arranged on the upper side of the rack, a weighing tank is arranged on the lower side of the transfer liquid box, a pressurizing opening is formed in the upper side of the weighing tank, a weighing assembly is arranged on the lower side of the weighing tank, a filling pipe for filling is arranged on the rack, and a conveying assembly is arranged below the filling pipe. A connecting pipeline is arranged below the transfer liquid tank, an automatic valve is arranged at the top of the connecting pipeline, a buffer hose is arranged below the automatic valve, the other end of the buffer hose is connected with the bottom of one end of the weighing tank, and a manual valve is arranged at the joint of one end of the connecting pipeline and the transfer liquid tank. According to the upper weighing pressurizing filling machine provided by the utility model, clean compressed air is filled into the weighing tank, so that the air pressure in the weighing tank reaches a set numerical value, the flow rate of liquid from the weighing tank to the filling pipe can be obviously increased, and finally, rapid filling is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of liquid filling, in particular to an upper weighing and pressurizing filling machine. Background Art

[0002] At present, when filling bottled liquids, a filling machine is often used to replace manual filling. During the filling process, the filling machine usually transfers the liquid to be filled from a larger intermediate liquid tank to a weighing tank by its own gravity, weighs the liquid weight in the weighing tank through a weighing component, and then flows the liquid in the weighing tank to a filling head by its own gravity through a corresponding pipeline, and finally fills it into a bottled container.

[0003] However, the filling speed of this filling scheme is limited by the height difference between the weighing tank and the filling head. The larger the height difference, the faster the filling speed. However, due to the limited space of some customers' sites, the height of the filling machine cannot be made too high, and the filling speed is slow or even filling cannot be successfully carried out by its own gravity. Secondly, for liquids with higher viscosity, the filling speed is slow or even filling cannot be successfully carried out by its own gravity.

[0004] Therefore, an upper weighing and pressurizing filling machine is provided to facilitate the rapid filling of the liquid in the weighing tank and to adjust the filling speed. Summary of the Utility Model

[0005] Therefore, the purpose of the utility model is to provide an upper weighing and pressurizing filling machine to solve the problems raised in the above background art.

[0006] To solve the above technical problems, the utility model provides the following technical solution: An upper weighing and pressurizing filling machine includes a frame. An intermediate liquid tank is provided on the upper side of the frame. A weighing tank is provided on the lower side of the intermediate liquid tank. A pressurizing port is provided on the upper side of the weighing tank. A weighing component is provided on the lower side of the weighing tank. The frame is provided with a filling pipe for filling. A conveying component is provided below the filling pipe; A connecting pipeline is provided below the intermediate liquid tank. An automatic valve is provided at the top of the connecting pipeline. A buffer hose is provided below the automatic valve. The other end of the buffer hose is connected to the bottom end of one side of the weighing tank. A manual valve is provided at the connection of one end of the connecting pipeline and the intermediate liquid tank.

[0007] As a preferred scheme of the upper weighing and pressurizing filling machine described in the utility model, wherein: The intermediate liquid tank is located at the center of the top of the frame. One end of the connecting pipeline is located at the center of the bottom surface of the intermediate liquid tank. A tee joint is provided on the connecting pipeline, and the other end of the buffer hose is connected to the tee joint.

[0008] As a preferred embodiment of the upper weighing and pressurizing filling machine of the present utility model, one side of the connecting pipeline is parallel to the horizontal plane, a liquid replenishing pipe is arranged at the horizontal end of the connecting pipeline, a filling nozzle is arranged at the bottom of the filling pipe, and the other end of the liquid replenishing pipe is connected to the filling nozzle.

[0009] As a preferred embodiment of the upper weighing and pressurizing filling machine of the present utility model, an exhaust valve is arranged at the top of the weighing tank, and the axis of the pressurizing port is parallel to the axis of the exhaust valve; a exhaust pipe is arranged on one side of the exhaust valve, and a pressurizing pipe is arranged at the other end of the pressurizing port.

[0010] As a preferred embodiment of the upper weighing and pressurizing filling machine of the present utility model, a connecting plate is arranged on the side of the automatic valve opposite to the weighing tank, and the connecting plate is connected to the automatic valve; the other ends of the exhaust pipe and the pressurizing pipe are connected to the connecting plate.

[0011] As a preferred embodiment of the upper weighing and pressurizing filling machine of the present utility model, an anti-sticking coating is provided on the inner wall of the weighing tank.

[0012] Advantages of the present utility model:

[0013] 1. The present utility model provides an upper weighing and pressurizing filling machine. By filling clean compressed air into the weighing tank to make the air pressure in the weighing tank reach the set value, the liquid flow rate from the weighing tank to the filling pipe can be significantly increased, and finally rapid filling can be achieved.

[0014] 2. The present utility model provides an upper weighing and pressurizing filling machine. By setting different pressurizing pressures of the weighing tank, different filling speeds can be achieved. In the final stage of filling, the exhaust valve can be opened to achieve slow filling under normal pressure, thereby improving filling accuracy and finally achieving rapid and efficient filling. Description of the drawings

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for description in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. Among them:

[0016] Figure 1 is the overall structural schematic diagram of an upper weighing and pressurizing filling machine of the present utility model;

[0017] Figure 2 is the left view of an upper weighing and pressurizing filling machine of the present utility model;

[0018] Figure 3 is the rear view of an upper weighing and pressurizing filling machine of the present utility model.

[0019] Description of reference numerals:

[0020] 1. Frame; 11. Intermediate liquid tank; 2. Weighing tank; 3. Weighing assembly; 4. Three-way joint; 5. Connecting pipeline; 51. Automatic valve; 52. Buffer hose; 6. Manual valve; 7. Conveying assembly; 8. Filling pipe; 81. Liquid replenishing pipe; 82. Filling nozzle; 9. Exhaust valve; 91. Exhaust pipe; 92. Pressurizing port; 93. Pressurizing pipe; 94. Connecting plate. Detailed implementation manners

[0021] In order to make the above objects, features and advantages of the present utility model more obvious and understandable, the following will give a detailed description of the specific implementation manners of the present utility model with reference to the accompanying drawings of the specification.

[0022] Refer to Figures 1-3 , a top weighing and pressurizing filling machine provided by the present utility model. This top weighing and pressurizing filling machine includes a frame 1. An intermediate liquid tank 11 is provided on the upper side of the frame 1. A weighing tank 2 is provided on the lower side of the intermediate liquid tank 11. A pressurizing port 92 is provided on the upper side of the weighing tank 2. A weighing assembly 3 is provided on the lower side of the weighing tank 2. The frame 1 is provided with a filling pipe 8 for filling. A conveying assembly 7 is provided below the filling pipe 8; A connecting pipeline 5 is provided below the intermediate liquid tank 11. An automatic valve 51 is provided at the top of the connecting pipeline 5. A buffer hose 52 is provided below the automatic valve 51. The other end of the buffer hose 52 is connected to the bottom of one end of the weighing tank 2. A manual valve 6 is provided at the connection of one end of the connecting pipeline 5 and the intermediate liquid tank 11.

[0023] Specifically, for the frame 1, an intermediate liquid tank 11 is provided on the upper side of the frame 1, and a weighing tank 2 is provided on the lower side of the intermediate liquid tank 11. Rapid filling is achieved by increasing the air pressure in the weighing tank 2, and the air pressure in the weighing tank 2 can be set manually, so as to achieve adjustable filling speed; A pressurizing port 92 is provided on the upper side of the weighing tank 2. A connecting pipeline 5 is provided below the intermediate liquid tank 11. An automatic valve 51 is provided at the top of the connecting pipeline 5. A buffer hose 52 is provided below the automatic valve 51. The other end of the buffer hose 52 is connected to the bottom of one end of the weighing tank 2. The weighing tank 2 pressurizes the connecting pipeline 5 through the exhaust valve 9; A weighing assembly 3 is provided on the lower side of the weighing tank 2. A manual valve 6 is provided at the connection of one end of the connecting pipeline 5 and the intermediate liquid tank 11. The weighing tank 2 is weighed by the weighing assembly 3, and the opening and closing of the filling pipe 8 are controlled according to the weight change of the weighing tank 2. When the weight change of the weighing tank 2 is large, the manual valve 6 is controlled to perform operations such as liquid replenishment on the weighing tank 2; The frame 1 is provided with a filling pipe 8 for filling. A conveying assembly 7 is provided below the filling pipe 8. The container is conveyed to the lower part of the filling pipe 8 through the conveying assembly 7.

[0024] The transfer liquid tank 11 is located at the top center of the frame 1. One end of the connecting pipeline 5 is located at the center of the bottom surface of the transfer liquid tank 11. A three-way joint 4 is provided on the connecting pipeline 5, and the other end of the buffer hose 52 is connected to the three-way joint 4.

[0025] Specifically, by installing the three-way joint 4 on the connecting pipeline 5, when the transfer liquid tank 11 replenishes the weighing tank 2 with liquid, due to the principle of communicating vessels, the liquid in the transfer liquid tank 11 can flow into the weighing tank 2 as much as possible. And the process of the liquid entering the weighing tank 2 from the bottom of the weighing tank 2 is relatively slow, effectively slowing down the speed when entering the weighing tank 2, reducing the excessive mixing of the liquid and air during the process of the liquid flowing down from a high place, which affects the liquid quality, and also effectively realizes the connection between the transfer liquid tank 11, the weighing tank 2 and the filling pipe 8.

[0026] One side of the connecting pipeline 5 is parallel to the horizontal plane. A liquid replenishing pipe 81 is provided at the horizontal end of the connecting pipeline 5. A filling nozzle 82 is provided at the bottom of the filling pipe 8. The other end of the liquid replenishing pipe 81 is connected to the filling nozzle 82.

[0027] Specifically, the connecting pipeline 5 connects the filling nozzle 82 with the transfer liquid tank 11 through the liquid replenishing pipe 81 to feed the filling pipe 8.

[0028] An exhaust valve 9 is provided at the top of the weighing tank 2. The axis of the pressurizing port 92 is parallel to the axis of the exhaust valve 9; A exhaust pipe 91 is provided on one side of the exhaust valve 9. The other end of the pressurizing port 92 is provided with a pressurizing pipe 93.

[0029] Specifically, the weighing tank 2 pressurizes the connecting pipeline 5 through the pressurizing port 92 and the pressurizing pipe 93, and discharges the excess gas through the exhaust pipe 91 and the exhaust valve 9.

[0030] A connecting plate 94 is provided on the side of the automatic valve 51 opposite to the weighing tank 2. The connecting plate 94 is connected to the automatic valve 51; The other ends of the exhaust pipe 91 and the pressurizing pipe 93 are connected to the connecting plate 94.

[0031] Specifically, the exhaust pipe 91 and the pressurizing pipe 93 are connected to the connecting pipeline 5 through the connecting plate 94, thereby forming a pressurizing loop.

[0032] The inner wall of the weighing tank 2 is provided with an anti-sticking coating.

[0033] Specifically, by setting an anti-sticking coating inside the weighing tank, it is difficult for the liquid with a relatively high viscosity to remain in the weighing tank 2, effectively facilitating the discharge of the liquid in the weighing tank 2.

[0034] During use, clean compressed air is filled into the weighing tank 2 to make the air pressure in the weighing tank 2 reach the set value, increasing the total pressure in the passage between the transfer liquid tank 11 and the connecting pipeline 5, thereby increasing the liquid flow rate from the weighing tank 2 to the filling pipe 8 to achieve rapid filling; in the later stage of filling, the pressure inside the connecting pipeline 5 is reduced through the exhaust valve 9 to achieve slow filling at normal pressure and improve the filling accuracy.

[0035] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

Claims

1. An upper weighing and pressurizing filling machine, comprising a frame (1), characterized in that: On the upper side of the frame (1), there is a transfer liquid tank (11). Below the transfer liquid tank (11), there is a weighing tank (2). On the upper side of the weighing tank (2), there is a pressurizing port (92). On the lower side of the weighing tank (2), there is a weighing assembly (3). The frame (1) is provided with a filling pipe (8) for filling. Below the filling pipe (8), there is a conveying assembly (7). Below the transfer liquid tank (11), there is a connecting pipeline (5). At the top of the connecting pipeline (5), there is an automatic valve (51). Below the automatic valve (51), there is a buffer hose (52). The other end of the buffer hose (52) is connected to the bottom of one end of the weighing tank (2). At the connection of one end of the connecting pipeline (5) and the transfer liquid tank (11), there is a manual valve (6).

2. The upper weighing and pressure filling machine according to claim 1, wherein: The transfer liquid tank (11) is located at the center of the top of the frame (1). One end of the connecting pipeline (5) is located at the center of the bottom surface of the transfer liquid tank (11). There is a three-way joint (4) on the connecting pipeline (5). The other end of the buffer hose (52) is connected to the three-way joint (4).

3. The upper weighing and pressurizing filling machine according to claim 2, wherein: One side of the connecting pipeline (5) is parallel to the horizontal plane. At the horizontal end of the connecting pipeline (5), there is a liquid replenishing pipe (81). At the bottom of the filling pipe (8), there is a filling nozzle (82). The other end of the liquid replenishing pipe (81) is connected to the filling nozzle (82).

4. The upper weighing and pressurizing filling machine according to claim 3, characterized in that: At the top of the weighing tank (2), there is an exhaust valve (9). The axis of the pressurizing port (92) is parallel to the axis of the exhaust valve (9). On one side of the exhaust valve (9), there is an exhaust pipe (91). The other end of the pressurizing port (92) is provided with a pressurizing pipe (93).

5. The upper weighing and pressurizing filling machine according to claim 4, wherein: On the side of the automatic valve (51) opposite to the weighing tank (2), there is a connecting plate (94). The connecting plate (94) is connected to the automatic valve (51). The other ends of the exhaust pipe (91) and the pressurizing pipe (93) are connected to the connecting plate (94).

6. The upper weighing and pressure filling machine according to claim 1, wherein: The inner wall of the weighing tank (2) is provided with an anti-sticking coating.