Thermal spraying device for valve ball

By designing a valve ball thermal spraying device with a fixed bracket and a rotary moving mechanism driven by a motor, the problem that existing devices cannot fully cover spraying is solved, and the complete combination of the valve ball and the alloy layer is achieved, and the service life is extended.

CN223150626UActive Publication Date: 2025-07-25CHONGQING ZHUOMEI MACHINERY CO LTD
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Patent Information

Application Number
CN202422091711.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-07-25
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

It is difficult for existing thermal spraying devices to spray the entire valve ball intact, resulting in insufficient combination of the valve ball and the alloy layer and reduced service life.

Method used

A thermal spraying device for valve balls is designed. Through the combination of a fixed bracket and a fixed spray head, combined with a motor-driven rotation and moving mechanism, the valve balls rotate and move up and down during the spraying process, thereby ensuring that the entire valve ball and the surroundings of the valve holes are completely sprayed.

Benefits of technology

Full coverage spraying of valve balls is achieved, improving the bonding integrity of valve balls and alloy layer, and extending service life.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223150626U_ABST
Patent Text Reader

Abstract

The utility model discloses a thermal spraying device for a valve ball body, which comprises a workbench, the top end of the workbench is fixedly connected with a fixed support, and the side wall of one side of the fixed support is fixedly connected with a fixed spray head; and the fixing structure comprises a connecting plate installed on one side of the fixed spray head, the top end of the connecting plate is slidably connected with mounting rods, the bottom end of each mounting rod is fixedly connected with a sliding block, and the top end of the connecting plate is provided with a sliding groove corresponding to the sliding block. In the spraying process, the valve ball rotates and moves up and down at the same time, so that the top end of a valve and the periphery of a valve hole used for fixing can be sprayed, spraying is facilitated, meanwhile, the fixing rod can move, the valve holes of valves of different sizes can be fixed, and the spraying efficiency is improved. And in cooperation with vertical movement of the valve ball body, the valve ball bodies of different specifications can be sprayed, and use of the device is facilitated.
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Description

Technical Field

[0001] The utility model relates to the field of thermal spraying of valve balls, in particular to a thermal spraying device for valve balls. Background Art

[0002] The valve ball is a key component of a metal hard-sealed ball valve. In order to improve the strength of the valve ball and make it more durable, it is generally necessary to thermally spray an alloy layer on the outer side of the valve ball. Therefore, a thermal spraying device is required.

[0003] When the existing thermal spraying device is in use, it is difficult to completely spray the entire valve ball, resulting in an incomplete combination between the valve ball and the alloy layer, reducing the service life of the valve ball and being unfavorable for the use of the device. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art, such as: it is difficult to completely spray the entire valve ball, resulting in an incomplete combination between the valve ball and the alloy layer, reducing the service life of the valve ball and being unfavorable for the use of the device, and to propose a thermal spraying device for valve balls.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A thermal spraying device for valve balls, comprising:

[0007] A workbench, a fixed bracket is fixedly connected to the top end of the workbench, and a fixed spray head is fixedly connected to one side wall of the fixed bracket;

[0008] A fixing structure, including a connecting plate installed on one side of the fixed spray head. An installation rod is slidably connected to the top end of the connecting plate. A sliding block is fixedly connected to the bottom end of each installation rod. A sliding groove corresponding to the sliding block is formed in the top end of the connecting plate. A connecting shaft is rotatably connected between the inner walls of the sliding groove. Each sliding block is threadedly sleeved on the outer side of the connecting shaft, and the threads on both sides of the sliding block are arranged in opposite directions.

[0009] Preferably, a motor is fixedly connected to the top end of the workbench. A rotating rod is fixedly connected to the output end of the motor. A fixed rod is slidably connected to the rotating rod. The top end of the fixed rod is fixedly connected to the bottom end of the connecting plate. An adjusting sleeve is slidably sleeved on the fixed rod. A reciprocating lead screw groove is arranged inside the adjusting sleeve. The adjusting sleeve is slidably connected to the fixed rod through the reciprocating lead screw groove. An installation bracket is fixedly connected to one side of the adjusting sleeve.

[0010] Preferably, a protective shell is wrapped around the outer side of the motor, the bottom end of the protective shell is fixedly connected to the workbench, and the protective shell is penetrated by a rotating rod, and the bottom end of the mounting bracket is fixedly connected to the top end of the protective shell.

[0011] Preferably, the bottom end of the fixed rod passes through the inner wall of the rotating rod and extends to the inner side of the rotating rod, the bottom end of the fixed rod is fixedly connected with a fixed spring, and one end of the fixed spring away from the fixed rod is fixedly connected to the lower inner wall of the rotating rod.

[0012] Preferably, one end of the connecting shaft passes through the inner wall of the sliding groove and extends to the outside of the connecting plate, the end of the connecting shaft located outside the connecting plate is fixedly connected to a rotating block, and the side wall of the rotating block is provided with anti-slip grooves.

[0013] Preferably, a rounded corner is arranged on a side wall of each mounting rod close to the outer side.

[0014] Compared with the prior art, the utility model has the following beneficial effects: during the spraying process, the valve ball is rotated and moved up and down at the same time, so that the top of the valve and the surrounding area of the valve hole for fixing can be sprayed, which is beneficial to the spraying. At the same time, the mounting rod can be moved, so that it can be fixed at the valve holes of valves of different sizes. In conjunction with the up and down movement of the valve ball, valve balls of different specifications can be sprayed, which is beneficial to the use of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional structural schematic diagram of a thermal spraying device for a valve ball proposed by the utility model;

[0016] Figure 2 for Figure 1 The enlarged view of point A in the middle;

[0017] Figure 3 The utility model is a three-dimensional structural schematic diagram of a connection plate of a thermal spraying device for a valve ball.

[0018] In the figure: 1 workbench, 2 fixed bracket, 3 fixed nozzle, 4 motor, 5 protective shell, 6 rotating rod, 7 fixed rod, 8 mounting bracket, 9 adjusting sleeve, 10 fixing spring, 11 connecting plate, 12 mounting rod, 13 sliding block, 14 sliding groove, 15 connecting shaft, 16 rotating block. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] Reference Figures 1-3 , a thermal spraying device for a valve sphere, comprising:

[0021] A workbench 1, a fixed bracket 2 is fixedly connected to the top end of the workbench 1, and a fixed spray head 3 is fixedly connected to one side wall of the fixed bracket 2. The valve sphere is sprayed through the fixed spray head 3;

[0022] A fixing structure, including a connecting plate 11 installed on one side of the fixed spray head 3. An installation rod 12 is slidably connected to the top end of the connecting plate 11. A sliding block 13 is fixedly connected to the bottom end of each installation rod 12. A sliding groove 14 corresponding to the sliding block 13 is opened on the top end of the connecting plate 11. A connecting shaft 15 is rotatably connected between the inner walls of the sliding groove 14. Each sliding block 13 is threadedly sleeved on the outside of the connecting shaft 15, and the threads on both sides of the sliding block 13 are arranged in opposite directions. The installation rod 12 is extended into the valve hole of the valve sphere, and the connecting shaft 15 is rotated. Since the sliding block 13 cannot rotate, under the action of the thread, the sliding block 13 will move, thereby driving the installation rod 12 to move together, so that the installation rod 12 abuts against the inner wall of the valve hole of the valve sphere, and the valve sphere is fixed to facilitate spraying;

[0023] A motor 4 is fixedly connected to the top end of the workbench 1. The output end of the motor 4 is fixedly connected to a rotating rod 6. A fixed rod 7 is slidably connected to the rotating rod 6. The top end of the fixed rod 7 is fixedly connected to the bottom end of the connecting plate 11. An adjusting sleeve 9 is slidably sleeved on the fixed rod 7. A reciprocating lead screw groove is arranged inside the adjusting sleeve 9. The adjusting sleeve 9 is slidably connected to the fixed rod 7 through the reciprocating lead screw groove. One side of the adjusting sleeve 9 is fixedly connected to an installation bracket 8. The motor 4 is started, and the output end of the motor 4 drives the rotating rod 6 to rotate, so that the connecting plate 11 of the fixed rod 7 moves accordingly, and the valve sphere rotates together, so that the entire valve sphere can be sprayed by the fixed spray head 3. At the same time, since the adjusting sleeve 9 cannot rotate, during the rotation of the fixed rod 7, the fixed rod 7 will move up and down due to the action of the reciprocating lead screw groove, driving the connecting plate 11 and the valve sphere to move up and down together, so that the fixed spray head 3 can spray the top end of the valve sphere and the outside of the bottom valve hole, making the spraying more complete;

[0024] A protective housing 5 is wrapped outside the motor 4. The bottom end of the protective housing 5 is fixedly connected to the workbench 1, and the protective housing 5 is penetrated by the rotating rod 6. The bottom end of the installation bracket 8 is fixedly connected to the top end of the protective housing 5. The protective housing 5 plays a role in protecting the motor 4;

[0025] The bottom end of the fixed rod 7 penetrates through the inner side wall of the rotating rod 6 and extends to the inner side of the rotating rod 6. A fixed spring 10 is fixedly connected to the bottom end of the fixed rod 7, and the end of the fixed spring 10 away from the fixed rod 7 is fixedly connected to the lower inner wall of the rotating rod 6. The elastic force of the fixed spring 10 supports the fixed rod 7 and can also buffer during the up and down movement of the fixed rod 7.

[0026] One end of the connecting shaft 15 penetrates through the inner side wall of the sliding groove 14 and extends to the outside of the connecting plate 11. A rotating block 16 is fixedly connected to the end of the connecting shaft 15 located outside the connecting plate 11, and anti-slip lines are provided on the side wall of the rotating block 16. Rotating the rotating block 16 can make the connecting shaft 15 rotate; Rounding corners are provided on the side wall of each mounting rod 12 near the outside, so that after the mounting rod 12 extends to the valve hole of the spherical valve, the side wall of the valve hole can be resisted.

[0027] In the present utility model, when the device is in use, first extend the mounting rod 12 into the valve hole of the valve sphere. Rotating the rotating block 16 can make the connecting shaft 15 rotate. Since the sliding block 13 cannot rotate, under the action of the thread, the sliding block 13 will move, thereby driving the mounting rod 12 to move together, so that the mounting rod 12 resists the inner wall of the valve hole of the valve sphere and fixes the valve sphere, facilitating the spraying. At the same time, start the fixed nozzle 3 and the motor 4. The fixed nozzle 3 sprays the valve sphere. After the motor 4 is started, the output end of the motor 4 drives the rotating rod 6 to rotate, so that the connecting plate 11 of the fixed rod 7 moves accordingly, and the valve sphere rotates together, so that the entire valve sphere can be sprayed by the fixed nozzle 3. At the same time, since the adjusting sleeve 9 cannot rotate, during the rotation of the fixed rod 7, the fixed rod 7 will move up and down due to the action of the reciprocating screw groove, driving the connecting plate 11 and the valve sphere to move up and down together, so that the fixed nozzle 3 can spray the top end of the valve sphere and the outside of the bottom valve hole, making the spraying more complete.

[0028] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.

Claims

1. A thermal spraying device for a valve sphere, characterized in that, Including: A workbench (1), a fixed bracket (2) is fixedly connected to the top end of the workbench (1), and a fixed nozzle (3) is fixedly connected to one side wall of the fixed bracket (2); A fixing structure, including a connecting plate (11) installed on one side of the fixed nozzle (3), an installation rod (12) is slidably connected to the top end of the connecting plate (11), a sliding block (13) is fixedly connected to the bottom end of each installation rod (12), a sliding groove (14) corresponding to the sliding block (13) is formed in the top end of the connecting plate (11), a connecting shaft (15) is rotatably connected between the inner walls of the sliding groove (14), each sliding block (13) is threadedly sleeved on the outside of the connecting shaft (15), and the threads on both sides of the sliding block (13) are arranged in the opposite direction.

2. The thermal spraying device for a valve sphere according to claim 1, wherein, A motor (4) is fixedly connected to the top end of the workbench (1), a rotating rod (6) is fixedly connected to the output end of the motor (4), a fixed rod (7) is slidably connected to the rotating rod (6), the top end of the fixed rod (7) is fixedly connected to the bottom end of the connecting plate (11), an adjusting sleeve (9) is slidably sleeved on the fixed rod (7), a reciprocating lead screw groove is arranged inside the adjusting sleeve (9), the adjusting sleeve (9) is slidably connected to the fixed rod (7) through the reciprocating lead screw groove, and an installation bracket (8) is fixedly connected to one side of the adjusting sleeve (9).

3. The thermal spraying device for a valve sphere according to claim 2, characterized in that, A protective housing (5) is wrapped outside the motor (4), the bottom end of the protective housing (5) is fixedly connected to the workbench (1), and the rotating rod (6) passes through the protective housing (5), and the bottom end of the installation bracket (8) is fixedly connected to the top end of the protective housing (5).

4. The thermal spraying device for a valve sphere according to claim 2, characterized in that, The bottom end of the fixed rod (7) passes through the inner side wall of the rotating rod (6) and extends to the inside of the rotating rod (6), a fixed spring (10) is fixedly connected to the bottom end of the fixed rod (7), and one end of the fixed spring (10) away from the fixed rod (7) is fixedly connected to the lower inner wall of the rotating rod (6).

5. A thermal spraying device for a valve sphere according to claim 1, characterized in that, One end of the connecting shaft (15) passes through the inner side wall of the sliding groove (14) and extends to the outside of the connecting plate (11), a rotating block (16) is fixedly connected to the end of the connecting shaft (15) located outside the connecting plate (11), and anti-slip lines are arranged on the side wall of the rotating block (16).

6. The thermal spraying device for a valve sphere according to claim 1, characterized in that, Rounded corners are arranged on the side walls of each installation rod (12) close to the outside.