Warping device for quilt core pillow processing

By introducing a guide and tension mechanism and combining the transmission system, the problems of yarn wear and tension control in the warping device for cored pillow processing are solved, and stable flow diversion and efficient warping of the yarn are achieved.

CN223150734UActive Publication Date: 2025-07-25HANGZHOU YUXIN HOME TEXTILE CO LTD
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Patent Information

Application Number
CN202421617396.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-07-25
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The existing warping devices for cored pillow processing lack mechanisms and warping devices to adjust the density of the yarn, which leads to the easy wear of the yarn during the warping process.

Method used

A warping device including a warping mechanism, a tensioning mechanism and a transmission mechanism is designed. Through components such as a warping plate, a tension shaft and a lifting motor, the flow guide of the yarn, and the protection of the yarn during the warping process is realized to avoid wear, and the yarn is coiled by the transmission motor to drive the entire warping shaft to rotate.

Benefits of technology

It effectively prevents wear caused by friction during the warping process, realizes stable control of yarn tension and warping effect, and improves warping efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of warping, in particular to a warping device for processing a quilt core pillow, which comprises a working table, a warp guide mechanism is fixedly arranged above the working table, and a tensioning mechanism is movably arranged above the working table. A plurality of strands of warps can penetrate through the warp guiding holes in the warp guiding plate respectively, the warps can be guided through the warp guiding shafts on the two sides of the warp guiding plate during perforation, abrasion caused by friction of the edges of the warp guiding holes to the warps during work can be prevented, the warps are guided from the upper portion of the tension shaft, and the warp guiding plate is simple in structure and convenient to operate. Under the action of the tension shaft and the tension support above the workbench, a lifting motor in the tension support runs, a lifting screw in the tension support can enable the tension shaft to ascend and descend up and down through a lifting rod on one side under the action of a lifting screw hole, and therefore the effect that the tension of warps is changed to prevent the warps from loosening is achieved. Therefore, the effects of facilitating wire leading and controlling tension are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of warping, in particular to a warping device for processing quilt cores and pillows. Background Technique

[0002] At present, warping is an important process in textile processing, which is used to remove yarns from spindles and then arrange them according to certain specifications, densities and lengths for weaving or other processing. A warping device is a device used to implement the warping process.

[0003] In a warping device for processing quilt cores and pillows disclosed in the Chinese utility model patent application publication specification CN 216006160 U, the device drives the driving shaft to rotate by rotating the second turntable, the driving shaft drives the first bevel gear to rotate, the second bevel gear meshing and cooperating with the first bevel gear rotates accordingly, the second bevel gear drives the limit screw to rotate, and the lifting plate rises during the rotation of the limit screw, so that the lifting plate pushes the gear lock to tightly hold the bottom end of the arc gear, realizing the fixation of the arc gear, thereby restricting the rotation of the rotating shaft, further enhancing the fixation effect of the rotating shaft, and avoiding the change of the tension of the warp caused by the rotation of the comb plate. However, this device has no mechanism for adjusting the yarn density and no certain warp guiding device, resulting in a certain degree of wear on the wire body during the warping process. Content of the Utility Model

[0004] The purpose of the utility model is to provide a warping device for processing quilt cores and pillows to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A warping device for processing quilt cores and pillows, comprising

[0007] a workbench, a warp guiding mechanism is fixedly arranged above the workbench, a tensioning mechanism is movably arranged above the workbench, and a transmission mechanism is fixedly arranged on the inner wall of the workbench;

[0008] a tension bracket, the bottom end of the tension bracket is fixedly arranged above the workbench, a warp guiding plate is fixedly arranged above the workbench, a warping groove is opened on the right side of the workbench, and a backing plate is fixedly arranged at the bottom end of the workbench.

[0009] Preferably, the warp guiding mechanism includes a warp guiding hole and a warp guiding shaft. A warp guiding bracket is fixedly arranged above the warping trough near the workbench. A bearing is fixedly arranged on one side of the warp guiding bracket. The inner wall of the bearing is movably provided with a warp guiding shaft through a clamping shaft. Warp guiding holes are formed on both sides of the warp guiding plate. Warp guiding frames are fixedly arranged on both sides of the warp guiding plate. One side of the warp guiding frame is movably provided with a warp guiding shaft through a bearing. Through the warp guiding plate on the workbench, multiple warp threads can pass through the warp guiding holes on the warp guiding plate respectively. When perforating, the warp threads can be guided by the warp guiding shafts on both sides of the warp guiding plate, which can prevent the edges of the warp guiding holes from rubbing against the warp threads during work and causing wear.

[0010] Preferably, the tensioning mechanism includes a tensioning shaft and a lifting groove. A lifting groove is formed on one side of the tensioning bracket. The inner wall of the lifting groove is movably provided with a tensioning shaft through a bearing. A lifting motor is fixedly arranged on the inner wall of the tensioning bracket through a screw. A lifting screw rod is movably arranged above the lifting motor. A baffle is fixedly arranged on the inner wall of the tensioning bracket. An activity hole is formed above the baffle. The inner wall of the activity hole is movably arranged on one side of the lifting screw rod. A lifting rod is movably arranged on one side of the lifting screw rod. One end of the lifting rod is fixedly arranged on one side of the bearing. A lifting screw hole is formed on one side of the lifting rod. The inner wall of the lifting screw hole is movably arranged on one side of the lifting screw rod. The warp threads are led over the tensioning shaft. Under the action of the tensioning shaft and the tensioning bracket above the workbench, through the operation of the lifting motor inside the tensioning bracket, the lifting screw rod inside the tensioning bracket can make the tensioning shaft move up and down through the lifting rod on one side under the action of the lifting screw hole, so as to change the tension of the warp threads and prevent the warp threads from loosening.

[0011] Preferably, a warp guiding plate is fixedly arranged above the workbench. A warp passing groove is formed on one side of the warp guiding plate. The inner wall bottom end of the warp passing groove is movably provided with a movable guiding shaft. A slot is formed on the inner wall of the warp passing groove. The inner wall of the slot is movably provided with an inserting plate. The top end of the inserting plate is fixedly provided with a warp guiding piece. Through the warp passing groove on one side of the warp guiding plate, under the action of installing multiple warp guiding pieces through the inserting plate and the slot inside the warp passing groove, multiple warp threads can pass through the warp passing groove respectively with one warp guiding piece in between. Since the warp guiding piece is too thin and soft, the distance between multiple warp threads during the warping process can be controlled, thus facilitating the warping effect.

[0012] Preferably, a warping shaft is movably arranged on the inner wall of the warping trough. Baffle plates are fixedly arranged on both sides of the warping shaft. A binding groove is formed on one side of the warping shaft. A binding rod is fixedly arranged on the inner wall of the binding groove. An inclined plate is fixedly arranged on the inner wall of the warping trough. The warp threads pass by the warp guiding shaft on one side of the warp guiding bracket and fix one end of the warp threads on the binding rod inside the binding groove on one side of the warping shaft, thus facilitating the effect of winding the whole thread.

[0013] Preferably, the transmission mechanism includes a transmission motor, a transmission shaft and a rotating shaft. The rotating shaft is movably arranged on the inner wall of the warping trough through a bearing. One end of the rotating shaft is fixedly provided with a clamping rod, and one end of the clamping rod is movably arranged inside the warping shaft. The transmission motor is fixedly arranged on the inner wall of the workbench through screws. One side of the transmission motor is fixedly provided with a transmission shaft, and one end of the transmission shaft is fixedly provided with a transmission chain gear. One side of the transmission chain gear is movably provided with a chain, and one side of the chain is movably provided with a rotating chain gear. One side of the rotating chain gear is fixedly arranged at one end of the rotating shaft. Under the operation of the transmission motor on the inner wall of the workbench, the warping shaft is driven to rotate through the rotating chain gear, the chain and the rotating chain gear, so that multiple warp threads are wound on the warping shaft, thus achieving the effects of convenient fixation and warping.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] For the warping device for processing the core of a quilted pillow, when the device is in use, first, through the warp guiding plate on the workbench, multiple warp threads can be respectively passed through the warp guiding holes on the warp guiding plate. When perforating, the warp guiding shafts on both sides of the warp guiding plate can be used to guide the warp threads, which can prevent the edges of the warp guiding holes from rubbing against the warp threads during work and causing wear. After passing the warp threads above the tension shaft, under the action of the tension shaft and the tension support above the workbench, through the operation of the lifting motor inside the tension support, the lifting screw rod inside the tension support can make the tension shaft move up and down through the lifting rod on one side under the action of the lifting screw hole, so as to change the tension of the warp threads and prevent the warp threads from loosening, thus achieving the effects of convenient wire guiding and tension control.

[0016] For the warping device for processing the core of a quilted pillow, after the warp threads pass above the tension shaft, they pass through the warp passing groove on one side of the warp guiding plate. Under the action of installing multiple warp guiding pieces through the inserting plate and the inserting slot inside the warp passing groove, multiple warp threads can be respectively passed through the warp passing groove with one warp guiding piece in between. Since the warp guiding pieces are thin and soft, the distance between multiple warp threads during the warping process can be controlled, thus facilitating the warping effect. After passing the warp threads over the warp guiding shaft on one side of the warp guiding support, one end of the warp threads is fixed on the binding rod inside the binding groove on one side of the warping shaft. Under the operation of the transmission motor on the inner wall of the workbench, the warping shaft is driven to rotate through the rotating chain gear, the chain and the rotating chain gear, so that multiple warp threads are wound on the warping shaft, thus achieving the effects of convenient fixation and warping. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 It is of the present utility model Figure 1 Enlarged detailed structure schematic diagram at position A;

[0019] Figure 3 Schematic diagram of the internal structure of the tension bracket of the present utility model;

[0020] Figure 4 Schematic diagram of the internal structure of the workbench of the present utility model;

[0021] In the figure: 100, workbench; 116, tension bracket; 112, warp guiding plate; 102, warping groove; 101, backing plate; 107, warp guiding support; 108, bearing; 109, warp guiding shaft; 115, warp guiding hole; 113, warp guiding frame; 114, warp guiding shaft; 117, lifting groove; 118, tension shaft; 124, lifting motor; 126, lifting screw; 123, baffle; 125, movable hole; 127, lifting rod; 128, lifting screw hole; 110, warp guiding plate; 111, warp passing groove; 122, movable guide shaft; 120, slot; 121, insertion plate; 119, warp guiding piece; 105, warping shaft; 104, warp blocking plate; 106, binding groove; 2, binding rod; 103, inclined plate; 130, rotating shaft; 129, clamping rod; 133, driving motor; 134, driving shaft; 135, driving chain gear; 132, chain; 131, rotating chain gear. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figures 1-4 As shown, a technical solution provided by the present utility model:

[0024] A warping device for processing a quilt core pillow, including

[0025] A workbench 100, a warp guiding mechanism is fixedly arranged above the workbench 100, a tensioning mechanism is movably arranged above the workbench 100, and a transmission mechanism is fixedly arranged on the inner wall of the workbench 100;

[0026] A tension bracket 116, the bottom end of the tension bracket 116 is fixedly arranged above the workbench 100, a warp guiding plate 112 is fixedly arranged above the workbench 100, a warping groove 102 is opened on the right side of the workbench 100, and a backing plate 101 is fixedly arranged at the bottom end of the workbench 100.

[0027] In the embodiment, preferably, the warp guiding mechanism includes a warp guiding hole 115 and a warp guiding shaft 114. A warp guiding bracket 107 is fixedly arranged above the warping tank 102 near the workbench 100. A bearing 108 is fixedly arranged on one side of the warp guiding bracket 107. The inner wall of the bearing 108 is movably provided with a warp guiding shaft 109 through a clamping shaft. Warp guiding holes 115 are formed on both sides of the warp guiding plate 112. Warp guiding frames 113 are fixedly arranged on both sides of the warp guiding plate 112. One side of the warp guiding frame 113 is movably provided with a warp guiding shaft 114 through a bearing 108.

[0028] Through the above solution, through the warp guiding plate 112 on the workbench 100, multiple warp threads can pass through the warp guiding holes 115 on the warp guiding plate 112 respectively. When perforating, the warp guiding shafts 114 on both sides of the warp guiding plate 112 can be used to guide the warp threads, which can prevent the edges of the warp guiding holes 115 from rubbing against the warp threads during work and causing wear.

[0029] In the embodiment, preferably, the tensioning mechanism includes a tensioning shaft 118 and a lifting groove 117. A lifting groove 117 is formed on one side of the tensioning bracket 116. One side of the lifting groove 117 is movably provided with a tensioning shaft 118 through a bearing 108. A lifting motor 124 is fixedly arranged on the inner wall of the tensioning bracket 116 through screws. A lifting screw rod 126 is movably arranged above the lifting motor 124. A baffle 123 is fixedly arranged on the inner wall of the tensioning bracket 116. A moving hole 125 is formed above the baffle 123. The inner wall of the moving hole 125 is movably arranged on one side of the lifting screw rod 126. One side of the lifting screw rod 126 is movably provided with a lifting rod 127. One end of the lifting rod 127 is fixedly arranged on one side of the bearing 108. A lifting screw hole 128 is formed on one side of the lifting rod 127. The inner wall of the lifting screw hole 128 is movably arranged on one side of the lifting screw rod 126.

[0030] Through the above solution, the warp threads are led over the tensioning shaft 118. Under the action of the tensioning shaft 118 and the tensioning bracket 116 above the workbench 100, when the lifting motor 124 inside the tensioning bracket 116 operates, the lifting screw rod 126 inside the tensioning bracket 116 can make the tensioning shaft 118 move up and down through the lifting rod 127 on one side under the action of the lifting screw hole 128, so as to change the tension of the warp threads and prevent the warp threads from loosening.

[0031] In the embodiment, preferably, a warp guiding plate 110 is fixedly arranged above the workbench 100. A warp passing groove 111 is formed on one side of the warp guiding plate 110. A movable guiding shaft 122 is movably arranged at the bottom end of the inner wall of the warp passing groove 111. A slot 120 is formed on the inner wall of the warp passing groove 111. A plug board 121 is movably arranged in the inner wall of the slot 120. A warp guiding piece 119 is fixedly arranged at the top end of the plug board 121.

[0032] Through the above solution, through the warp passing slot 111 on one side of the warp guiding plate 110, under the action of installing a plurality of warp guiding pieces 119 through the inserting plate 121 and the inserting slot 120 inside the warp passing slot 111, multiple warp threads can pass through the warp passing slot 111 respectively with one warp guiding piece 119 in between. Since the warp guiding piece 119 is too thin and soft, it can control the distance between multiple warp threads during the warping process, thus facilitating the effect of warping.

[0033] In the embodiment, preferably, a warping shaft 105 is movably arranged on the inner wall of the warping slot 102, warp blocking plates 104 are fixedly arranged on both sides of the warping shaft 105, a binding slot 106 is formed on one side of the warping shaft 105, a binding rod 2 is fixedly arranged on the inner wall of the binding slot 106, and an inclined plate 103 is fixedly arranged on the inner wall of the warping slot 102.

[0034] Through the above solution, the warp thread passes over the warp guiding shaft 109 on one side of the warp guiding bracket 107 to fix one end of the warp thread on the binding rod 2 inside the binding slot 106 on one side of the warping shaft 105, thus facilitating the effect of winding the whole thread.

[0035] In the embodiment, preferably, the transmission mechanism includes a transmission motor 133, a transmission shaft 134 and a rotating shaft 130. The rotating shaft 130 is movably arranged on the inner wall of the warping slot 102 through a bearing 108. A clamping rod 129 is fixedly arranged at one end of the rotating shaft 130, and one end of the clamping rod 129 is movably arranged inside the inner wall of the warping shaft 105. The transmission motor 133 is fixedly arranged on the inner wall of the workbench 100 through screws. A transmission shaft 134 is fixedly arranged on one side of the transmission motor 133. A transmission chain gear 135 is fixedly arranged at one end of the transmission shaft 134. A chain 132 is movably arranged on one side of the transmission chain gear 135. A rotating chain gear 131 is movably arranged on one side of the chain 132. The rotating chain gear 131 is fixedly arranged at one end of the rotating shaft 130.

[0036] Through the above solution, under the operation of the transmission motor 133 on the inner wall of the workbench 100, the warping shaft 105 is driven to rotate through the rotating chain gear 131, the chain 132 and the rotating chain gear 131, so that multiple warp threads are wound on the warping shaft 105, thus achieving the effect of facilitating fixation and warping.

[0037] When the warping device for processing the core pillow of this embodiment is in use, first, through the warp guiding plate 112 on the workbench 100, multiple warp threads can pass through the warp guiding holes 115 on the warp guiding plate 112 respectively. When perforating, the warp guiding shafts 114 on both sides of the warp guiding plate 112 can be used to divert the warp threads, which can prevent the edges of the warp guiding holes 115 from rubbing against the warp threads during work and causing wear. After passing the warp threads over the tension shaft 118, under the action of the tension shaft 118 and the tension support 116 above the workbench 100, with the operation of the lifting motor 124 inside the tension support 116, the lifting screw rod 126 inside the tension support 116 can move up and down under the action of the lifting rod 127 on one side and the lifting screw hole 128, so as to change the tension of the warp threads and prevent the warp threads from loosening, thus achieving the effect of facilitating wire leading and controlling the tension.

[0038] After the warp threads pass over the tension shaft 118, they pass through the warp passing groove 111 on one side of the warp guiding plate 110. Under the action of installing multiple warp guiding pieces 119 through the inserting plate 121 and the inserting slot 120 inside the warp passing groove 111, multiple warp threads can pass through the warp passing groove 111 with one warp guiding piece 119 in between. Since the thickness of the warp guiding piece 119 is too thin and soft, it can control the distance between multiple warp threads during the warping process of multiple warp threads, thus facilitating the warping effect. After passing the warp threads over the warp guiding shaft 109 on one side of the warp guiding support 107, one end of the warp threads is fixed inside the binding groove 106 on one side of the warping shaft 105 by the binding rod 2. With the operation of the transmission motor 133 on the inner wall of the workbench 100, the warping shaft 105 is driven to rotate through the rotating chain teeth 131, the chain 132 and the rotating chain teeth 131, so that multiple warp threads are wound on the warping shaft 105, thus achieving the effect of facilitating fixation and warping.

[0039] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and do not limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A warping device for processing quilts and pillows, characterized in that: including a workbench (100), above which a warp guiding mechanism is fixedly arranged, above which a tensioning mechanism is movably arranged, and inside the wall of which a transmission mechanism is fixedly arranged; a tension bracket (116), the bottom end of which is fixedly arranged above the workbench (100), an end guiding plate (112) is fixedly arranged above the workbench (100), a warping groove (102) is formed on the right side of the workbench (100), and a backing plate (101) is fixedly arranged at the bottom end of the workbench (100).

2. The warping device for processing the core pillow according to claim 1, characterized in that: The warp guiding mechanism includes a warp guiding hole (115) and a warp guiding shaft (114). A warp guiding bracket (107) is fixedly arranged above the workbench (100) near the warping groove (102). A bearing (108) is fixedly arranged on one side of the warp guiding bracket (107). The warp guiding shaft (109) is movably arranged inside the inner wall of the bearing (108) through a clamping shaft. The warp guiding holes (115) are formed on both sides of the end guiding plate (112). Warp guiding frames (113) are fixedly arranged on both sides of the end guiding plate (112). The warp guiding shaft (114) is movably arranged on one side of the warp guiding frame (113) through a bearing (108).

3. The warping device for processing a quilt core pillow according to claim 1, characterized in that: The tensioning mechanism includes a tension shaft (118) and a lifting groove (117). The lifting groove (117) is formed on one side of the tension bracket (116). The tension shaft (118) is movably arranged on one side of the lifting groove (117) through a bearing (108). A lifting motor (124) is fixedly arranged inside the wall of the tension bracket (116) through a screw. A lifting screw rod (126) is movably arranged above the lifting motor (124). A baffle (123) is fixedly arranged inside the wall of the tension bracket (116). A moving hole (125) is formed above the baffle (123). One side of the lifting screw rod (126) is movably arranged inside the inner wall of the moving hole (125). A lifting rod (127) is movably arranged on one side of the lifting screw rod (126). One end of the lifting rod (127) is fixedly arranged on one side of the bearing (108). A lifting screw hole (128) is formed on one side of the lifting rod (127). One side of the lifting screw hole (128) is movably arranged on one side of the lifting screw rod (126).

4. The warping device for processing a quilt core pillow according to claim 1, characterized in that: A warp guiding plate (110) is fixedly arranged above the workbench (100). A warp passing groove (111) is formed on one side of the warp guiding plate (110). A movable guide shaft (122) is movably arranged at the bottom end of the inner wall of the warp passing groove (111). A slot (120) is formed on the inner wall of the warp passing groove (111). A plug board (121) is movably arranged inside the inner wall of the slot (120). A warp guiding piece (119) is fixedly arranged at the top end of the plug board (121).

5. The warping device for processing a quilt core pillow according to claim 1, wherein: An internal wall of the warping tank (102) is movably provided with a warping shaft (105). Both sides of the warping shaft (105) are fixedly provided with warping plates (104). A restraint groove (106) is formed in one side of the warping shaft (105). A restraint rod (2) is fixedly provided on an inner wall of the restraint groove (106). An inclined plate (103) is fixedly provided on an inner wall of the warping tank (102).

6. The warping device for processing a quilt core pillow according to claim 1, characterized in that: The transmission mechanism includes a transmission motor (133), a transmission shaft (134) and a rotating shaft (130). The rotating shaft (130) is movably provided on the inner wall of the warping tank (102) through a bearing (108). One end of the rotating shaft (130) is fixedly provided with a clamping rod (129). One end of the clamping rod (129) is movably arranged in the inner wall of the warping shaft (105). The transmission motor (133) is fixedly provided on the inner wall of the workbench (100) through screws. A transmission shaft (134) is fixedly provided on one side of the transmission motor (133). A transmission chain gear (135) is fixedly provided at one end of the transmission shaft (134). A chain (132) is movably arranged on one side of the transmission chain gear (135). A rotating chain gear (131) is movably arranged on one side of the chain (132). One side of the rotating chain gear (131) is fixedly provided at one end of the rotating shaft (130).

Citation Information

Patent Citations

  • Warping device for textile processing

    CN216006160U