Energy-saving device of gas phase dyeing machine
By using the design of the lower pressing roller and the upper pressing roller combined with the spring in the gas-phase dyeing machine, the problem of only extruding materials with a certain thickness in the prior art is solved, and the dyeing liquid extrusion of materials with arbitrary thickness is achieved, resource saving, and equipment applicability and energy-saving effects are improved.
Patent Information
- Application Number
- CN202422464441.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-11
AI Technical Summary
The extrusion components of existing gas-phase dyeing machines can only extrude the dyed material of a certain thickness, cannot adapt to materials of different thicknesses, and require the cooperation of electric and transmission components, resulting in waste of resources.
The lower press roller and the upper press roller are connected by a spring to achieve the extrusion of dye liquid of materials of any thickness, and do not rely on electric equipment, and the extrusion function is achieved by the spring's elasticity and gravity.
Effective dyeing liquid extrusion of materials of any thickness is achieved, resources are saved, power consumption is avoided, and the applicability and energy-saving effect of the equipment are improved.
Smart Images

Figure CN223150828U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas-phase dyeing machines, in particular to an energy-saving device for a gas-phase dyeing machine. Background Technique
[0002] A gas-phase dyeing machine is a device specifically designed for dyeing materials using gas-phase dyeing technology. This device introduces dyes in the form of gas into the materials to be dyed, thereby achieving uniform dyeing. Generally, high-temperature dye liquor and the wind energy of the main blower enter the atomization chamber in the dye vat. Under the action of wind pressure, the dye liquor is quickly atomized into tiny dye liquor particles, which are blown onto the fabric through the air nozzle. Under the combined action of wind pressure and atomized dye liquor, the ingredients are fully colored.
[0003] Patent No. CN202223063170.3 discloses a water-saving high-temperature and high-pressure airflow dyeing machine. By setting an airflow dyeing machine, a motor, a first rotating rod, a winding wheel, a first pulley, a first belt, a double-groove pulley, an extrusion roller, a second belt, a second pulley, a second rotating rod, a stirring rod, a stirring rod, and a spring, the excess dye in the fabric is extruded and stored in the shell, and it will not drip everywhere. At the same time, these dyes are stirred, so that the extruded dyes stored in the shell will not precipitate and stratify, and the stirring of the dyes is more sufficient. At the same time, the stirring rod will not get stuck in the shell, ensuring the normal operation of the equipment.
[0004] Although the water-saving high-temperature and high-pressure airflow dyeing machine disclosed in the above patent can save energy by driving the electric motor and transmission components to drive the winding component, the squeezing component, and the stirring component to work simultaneously, the distance between the two pressing rollers of the squeezing component is fixed, and it can only squeeze the materials to be dyed with a certain thickness. Content of the Utility Model
[0005] The purpose of the utility model is to provide an energy-saving device for a gas-phase dyeing machine. The energy-saving device for a gas-phase dyeing machine disclosed by the utility model can extrude the excess dye liquor on the dyed materials with any thickness within a certain range through a lower pressing roller rotatably installed at a fixed position on the lower inner side wall of the machine shell, cooperating with an upper pressing roller slidably connected to the upper inner side wall of the machine shell and connected by a spring, and does not require an electric device, saving resources, so as to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: an energy-saving device for a gas-phase dyeing machine, including a gas-phase dyeing machine, the discharge port of the gas-phase dyeing machine is communicated with a machine shell, a lower pressing roller is rotatably installed on the lower inner side wall of the machine shell, sliding grooves are opened at both the left and right ends of the machine shell, and an upper pressing roller is slidably connected through the sliding grooves and sliding rods. Fixed plates are fixedly installed at the bottoms of both the left and right ends of the machine shell. A plurality of springs are installed on the top of the fixed plate. A moving plate is fixedly installed at the top of the spring. The middle of the moving plate is rotatably connected with an upper pressing roller and is limited by limit pieces at both ends of the upper pressing roller.
[0007] Preferably, a winding roller is rotatably installed at the discharge port of the casing through a mounting shell, and the power input end of the winding roller is connected to the power output end of a motor.
[0008] Preferably, pulleys are fixedly installed at the ends of the winding roller and the lower pressing roller, and the two pulleys are connected by a transmission belt.
[0009] Preferably, when the upper pressing roller is at the bottom of the sliding groove, the spring is in a normal state.
[0010] Preferably, both the fixed plate and the movable plate are made of metal.
[0011] Preferably, the upper pressing roller, the lower pressing roller and the winding roller are all made of rust-proof metal materials.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] The energy-saving device of the gas-phase dyeing machine disclosed by the present utility model can squeeze the excess dye liquor on the dyed material with any thickness within a certain range through the lower pressing roller rotatably installed at a fixed position on the lower inner side wall of the casing, in cooperation with the upper pressing roller slidably connected to the upper inner side wall of the casing and connected by a spring, and does not require electrical equipment, thus saving resources. It solves the problem that although the water-saving high-temperature high-pressure air-flow dyeing machine disclosed in the above patent can drive the winding component, the liquid squeezing component and the stirring component to work simultaneously through the driving motor and the transmission component to save energy, the distance between the two pressing rollers of the liquid squeezing component is fixed and can only squeeze the dyed material with a certain thickness. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is the overall structural schematic diagram of the present utility model;
[0015] Figure 2 is Figure 1 the structural schematic diagram at A in
[0016] Figure 3 is the sectional structural schematic diagram of the present utility model;
[0017] Figure 4 is the sectional structural schematic diagram of the present utility model.
[0018] In the figure: 1, gas-phase dyeing machine; 2, casing; 3, mounting shell; 4, pulley; 5, winding roller; 6, motor; 7, transmission belt; 8, fixed plate; 9, spring; 10, movable plate; 11, upper pressing roller; 12, lower pressing roller; 13, sliding rod; 14, sliding groove. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0020] Please refer to Figures 1-4 , a gas-phase dyeing machine energy-saving device shown in the figure, including a gas-phase dyeing machine 1. The discharge port of the gas-phase dyeing machine 1 is communicated with a machine shell 2. A lower pressing roller 12 is rotatably installed on the lower inner side wall of the machine shell 2. Chute 14 is provided at both the left and right ends of the machine shell 2, and an upper pressing roller 11 is slidably connected through the chute 14 and a sliding rod 13. Fixed plates 8 are fixedly installed at the bottoms of both the left and right ends of the machine shell 2. A plurality of springs 9 are installed on the top of the fixed plate 8. A moving plate 10 is fixedly installed at the top of the spring 9. The middle part of the moving plate 10 is rotatably connected with the upper pressing roller 11 and is limited by the limiting pieces at both ends of the upper pressing roller 11. The gas-phase dyeing machine 1 energy-saving device disclosed in the present utility model passes through the lower pressing roller 12 rotatably installed at a fixed position on the lower inner side wall of the machine shell 2, and cooperates with the upper pressing roller 11 slidably connected to the upper inner side wall of the machine shell 2. Connected by a spring 9, it can squeeze the excess dye liquor on the dyed material with any thickness within a certain range, and does not require electrical equipment, saving resources.
[0021] Further, a winding roller 5 is rotatably installed at the discharge port of the machine shell 2 through a mounting shell 3. The power input end of the winding roller 5 is connected to the power output end of a motor 6, which is convenient for winding materials; further, pulley 4 is fixedly installed at both the end of the winding roller 5 and the end of the lower pressing roller 12. The two pulleys 4 are connected by a transmission belt 7, which is convenient for transmission; further, when the upper pressing roller 11 is at the bottom of the chute 14, the spring 9 is in a normal state. At this time, the middle parts of the upper pressing roller 11 and the lower pressing roller 12 are in an attached Figure 3 fitting state, which is convenient for squeezing the thinner material to be squeezed with liquid; further, both the fixed plate 8 and the moving plate 10 are made of metal materials and are not easily damaged; further, the upper pressing roller 11, the lower pressing roller 12 and the winding roller 5 are all made of metal materials that are not easily rusted and have a long service life.
[0022] In this solution, during use, the energy-saving device of the gas-phase dyeing machine 1 disclosed by the present utility model squeezes the excess dye liquor on the dyed material with any thickness within a certain range by rotating the lower pressing roller 12 fixedly installed at the lower part of the inner side wall of the machine shell 2 and cooperating with the upper pressing roller 11 slidably connected to the upper part of the inner side wall of the machine shell 2 and connected by a spring 9, and no electrical equipment is required, saving resources. The dyed material in the gas-phase dyeing machine 1 passes through between the upper pressing roller 11 and the lower pressing roller 12 and is wound around the winding roller 5. The external power supply is turned on through an external switch to start the motor 6 and control the motor 6 to rotate forward. The forward rotation of the motor 6 drives the winding roller 5 to rotate and wind the dyed material. At the same time, the lower pressing roller 12 is driven to rotate through the pulley 4 and the transmission belt 7. When the dyed material passes through between the upper pressing roller 11 and the lower pressing roller 12, since the upper pressing roller 11 is at the bottom of the sliding groove 14, the spring 9 is in a normal state. When the material to be squeezed is thicker, the upper pressing roller 11 is pushed upward and translated by the material, the spring 9 is stretched, and the upper pressing roller 11 tightly presses the material to be squeezed under the action of its own gravity and the elastic return of the spring 9 to perform liquid squeezing. (Both the gas-phase dyeing machine 1 and the motor 6 are existing products on the market).
[0023] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0024] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An energy-saving device for a gas-phase dyeing machine, comprising a gas-phase dyeing machine (1), characterized in that: The discharge port of the gas-phase dyeing machine (1) is communicated with the machine shell (2). A lower pressing roller (12) is rotatably installed on the lower part of the inner side wall of the machine shell (2). Chutes (14) are provided at both the left and right ends of the machine shell (2), and an upper pressing roller (11) is slidably connected through the chutes (14) and sliding rods (13). Fixed plates (8) are fixedly installed at the bottoms of both the left and right ends of the machine shell (2). A number of springs (9) are installed on the tops of the fixed plates (8). A movable plate (10) is fixedly installed at the top of the spring (9). The middle part of the movable plate (10) is rotatably connected with the upper pressing roller (11) and is limited by the limiting pieces at both ends of the upper pressing roller (11).
2. The energy-saving device for a gas-phase dyeing machine according to claim 1, wherein: A winding roller (5) is rotatably installed at the discharge port of the machine shell (2) through a mounting shell (3). The power input end of the winding roller (5) is connected to the power output end of a motor (6).
3. The energy-saving device for a gas-phase dyeing machine according to claim 2, wherein: Pulley wheels (4) are fixedly installed at the ends of both the winding roller (5) and the lower pressing roller (12). The two pulley wheels (4) are connected by a transmission belt (7).
4. The energy-saving device for a gas-phase dyeing machine according to claim 1, wherein: When the upper pressing roller (11) is at the bottom of the chute (14), the spring (9) is in a normal state.
5. The energy-saving device for a gas-phase dyeing machine according to claim 1, wherein: Both the fixed plate (8) and the movable plate (10) are made of metal material.
6. The energy-saving device for a gas-phase dyeing machine according to claim 2, wherein: The upper pressing roller (11), the lower pressing roller (12), and the winding roller (5) are all made of a metal material that is not easily rusted.
Citation Information
Patent Citations
Water-saving type high-temperature and high-pressure airflow dyeing machine
CN218580261U