Highway construction efficient film laying device
By designing an efficient membrane laying device for highway construction, using spray pipes, guide rollers, compression wheels, distance measuring wheels and clamping membrane cutting mechanisms, the problem of cumbersome membrane being easily blown by the wind and manual cutting is solved, and the membrane adhesion and automatic cutting between the membrane and the ground is achieved, and the membrane laying efficiency is improved.
Patent Information
- Application Number
- CN202422454079.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-11
AI Technical Summary
In road construction, the membrane is easily blown by the wind and manual cutting is complicated, which affects the film laying effect and efficiency.
An efficient membrane laying device for highway construction is designed, including a spray pipe, a guide roller, a compression wheel, a distance measuring wheel, a clamping mechanism and a membrane cutting mechanism. The membrane is sprayed with water through the spray pipe to adhere to the ground, and the membrane laying uniformity is ensured by the guide roller and a compression wheel. The distance measuring wheel monitors the length, the clamping mechanism fixes the edge of the membrane, and the membrane cutting mechanism automatically cuts the membrane.
It improves the adhesion between the film and the ground, avoids the film being blown by the wind, ensures the uniformity of the film laying and accurate length, saves time and effort on automatic cutting, and improves the film laying efficiency.
Smart Images

Figure CN223151000U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of highway construction, in particular to an efficient film laying device for highway construction. Background Technique
[0002] The film laying operation in highway construction is an important engineering technology, which is mainly used for the purposes of road waterproofing, anti-seepage, isolation and reinforcement, etc. In order to better lay the film during the highway construction process, the assistance of film laying equipment is required to improve the construction efficiency and ensure the quality of the film laying work;
[0003] At present, in the film laying operation of highway construction, generally, after the construction personnel clean the road surface, the film is laid on the road surface by using the film laying equipment. However, after the film is laid, due to the light weight of the film, it is easily blown up by the wind, resulting in poor laying effect. Secondly, due to the wide road, when laying a certain distance, the laying device needs to be turned around for laying. At this time, the film needs to be cut off, and traditionally, it is manually cut with a blade, which is rather cumbersome. Therefore, the utility model provides an efficient film laying device for highway construction. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides an efficient film laying device for highway construction, which solves the problems put forward in the above background technique.
[0005] To achieve the above purposes, the utility model is realized through the following technical solutions: An efficient film laying device for highway construction includes a frame and moving wheels arranged at the front and rear ends of the bottom of the frame. A push handle is further arranged at the upper front part of the frame. A water tank is installed at the front side of the upper end of the frame, and a water outlet pipe is arranged at the bottom of the water tank. One end of the water outlet pipe is communicated with a spray pipe, and a plurality of spray holes are equidistantly arranged on the lower surface of the spray pipe;
[0006] A film release roller is installed at the rear side of the upper end of the frame, and connecting rods are symmetrically arranged at the lower rear side of the frame. Two guide rollers are installed below between the two connecting rods, and a film cutting mechanism is arranged near the lower ends of the two connecting rods between the two guide rollers;
[0007] Clamping mechanisms are arranged at the bottom ends of the inner side walls of the two connecting rods. Two pressing wheels are symmetrically arranged on the cross beam at the inner side of the rear end of the frame, and a distance measuring wheel is further arranged in the middle of the cross beam at the inner side of the rear end of the frame.
[0008] As a further technical solution of the utility model, a water pump is arranged inside the water tank. One end of the water outlet pipe extends into the water tank and is communicated with the water outlet end of the water pump. The other end of the water outlet pipe is communicated with the spray pipe, and a water valve is further arranged on the water outlet pipe. A water injection port is arranged at the top of the water tank.
[0009] As a further technical solution of the present utility model, the film cutting mechanism includes a mounting frame jointly connected to the lower ends of two connecting rods. A driving motor is mounted on one side surface of the mounting frame, and a driving screw rod is rotatably arranged inside the mounting frame. One end of the driving screw rod is connected to the output end of the driving motor. Two limiting slide rods are symmetrically arranged on both sides of the driving screw rod inside the mounting frame. A moving seat slidingly connected to the two limiting slide rods is arranged at the upper end of the mounting frame. A threaded hole adapted to the driving screw rod is formed on the moving seat, and the moving seat is threadedly connected to the driving screw rod.
[0010] As a further technical solution of the present utility model, the film cutting mechanism further includes an electric push rod I mounted at the bottom of the moving seat. The telescopic end of the electric push rod I is connected with a blade, and the mounting frame is inclined.
[0011] As a further technical solution of the present utility model, the two clamping mechanisms are symmetrically arranged. The clamping mechanism includes a static clamping block and a moving clamping block mounted at the lower end inside the connecting rod. A fixed block is further fixedly mounted on the inner side wall of the connecting rod corresponding to the moving clamping block. Two electric push rods II are symmetrically arranged on one side surface of the fixed block, and the telescopic ends of the two electric push rods II are perpendicularly fixed to one side surface of the moving clamping block together.
[0012] As a further technical solution of the present utility model, two sliding grooves are symmetrically formed at the lower end of the inner side wall of the connecting rod. Two sliding blocks are mounted on one side surface of the moving clamping block corresponding to the sliding grooves, and the moving clamping block slides in the sliding grooves through the sliding blocks. The static clamping block is fixedly connected to the connecting rod, and the channel formed between the static clamping block and the moving clamping block is tangent to the surface of the guiding roller.
[0013] As a further technical solution of the present utility model, the opposite surfaces of the static clamping block and the moving clamping block are flat, and the two corners of the opposite surfaces of the static clamping block and the moving clamping block are arc-shaped corners.
[0014] The present utility model provides a high-efficiency film laying device for highway construction, which has the following
[0015] beneficial effects compared with the prior art:
[0016] 1. For the high-efficiency film laying device for highway construction designed in this way, through the cooperation of structures such as the spray pipe and the water tank, the road surface can be sprayed first during the film laying process to ensure that the film can adhere better to the ground and prevent the film from being blown up after laying. Moreover, during film laying, with the assistance of the guiding roller and the pressing wheel, the uniformity of film laying can be ensured. At the same time, with the assistance of the distance measuring wheel, the film laying length can be understood in real time, improving the film laying efficiency.
[0017] 2. An efficient film-laying device for road construction in this design, through the cooperation of the clamping mechanism and the film-cutting mechanism, can, after the laying is completed, first use the clamping mechanism to clamp and fix both sides of the film, and then perform cutting on the film. This operation, on the one hand, can ensure that the film on the film-releasing roller will not be messy after cutting, and when operating again, the film can be directly pulled out from the bottom. On the other hand, adopting an automatic film-cutting mechanism eliminates the need for manual operation, saving time and effort and being convenient to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is the first perspective view of an efficient film-laying device for road construction;
[0019] Figure 2 is the structural schematic diagram of the spray pipe in an efficient film-laying device for road construction;
[0020] Figure 3 is the second perspective view of an efficient film-laying device for road construction;
[0021] Figure 4 is the side view of an efficient film-laying device for road construction;
[0022] Figure 5 is the structural schematic diagram of the film-cutting mechanism in an efficient film-laying device for road construction;
[0023] Figure 6 is the structural schematic diagram of the clamping mechanism in an efficient film-laying device for road construction;
[0024] Figure 7 is the structural schematic diagram of the film-cutting mechanism and the film-cutting mechanism in an efficient film-laying device for road construction.
[0025] In the figure: 1. Frame; 2. Moving wheels; 3. Water tank; 31. Water outlet pipe; 32. Water valve; 33. Spray pipe; 4. Film-releasing roller; 41. Connecting rod; 42. Guide roller; 5. Film-cutting mechanism; 51. Mounting frame; 52. Driving motor; 53. Driving screw; 54. Limit slide bar; 55. Moving seat; 56. Electric push rod 1; 57. Blade; 6. Pressing wheel; 7. Distance measuring wheel; 8. Clamping mechanism; 81. Static clamping block; 82. Moving clamping block; 83. Chute; 84. Fixed block; 85. Electric push rod 2; 9. Push handle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0027] Please refer to Figures 1-4 , the present utility model provides a technical solution for an efficient film laying device for highway construction: an efficient film laying device for highway construction, including a frame 1 and moving wheels 2 arranged at the front and rear ends of the bottom of the frame 1. A push handle 9 is also arranged at the upper front part of the frame 1. A water tank 3 is installed on the front side of the upper end of the frame 1, and a water outlet pipe 31 is arranged at the bottom of the water tank 3. One end of the water outlet pipe 31 is communicated with a spray pipe 33. A plurality of spray holes are equally spaced on the lower surface of the spray pipe 33. A water pump is arranged inside the water tank 3. One end of the water outlet pipe 31 extends into the water tank 3 and is connected to the water outlet end of the water pump. The other end of the water outlet pipe 31 is connected to the spray pipe 33, and a water valve 32 is also arranged on the water outlet pipe 31. A water injection port is arranged at the top of the water tank 3. Water can be injected into the water tank 3 through the water injection port for storage, which is convenient for use. When laying a film on a highway, by spraying water on the road surface, after the film is laid, the protective film can better adhere to the road surface, ensuring that the film will not be blown up by the wind and affecting the protection of the road surface. When spraying, the water pump is controlled to work through a control box (not shown in the figure) on the frame 1. The water pump conveys water from the water outlet pipe 31 to the spray pipe 33, and then sprays it out to the ground through the spray holes. The spray holes correspond to the ground to ensure the spraying efficiency;
[0028] Such as Figure 5 and 6As shown in the figure, a film releasing roller 4 is installed at the rear side of the upper end of the frame 1, and connecting rods 41 are symmetrically arranged at the lower end of the rear side of the frame 1. Below the space between the two connecting rods 41, two guiding rollers 42 are installed. Near the lower ends of the two connecting rods 41 and between the two guiding rollers 42, a film cutting mechanism 5 is arranged. The film cutting mechanism 5 includes a mounting frame 51 jointly connected to the lower ends of the two connecting rods 41. On one side surface of the mounting frame 51, a driving motor 52 is installed. Inside the mounting frame 51, a driving screw rod 53 is rotatably arranged. One end of the driving screw rod 53 is connected to the output end of the driving motor 52. On both sides of the driving screw rod 53 inside the mounting frame 51, two limiting sliding rods 54 are symmetrically arranged. At the upper end of the mounting frame 51, a moving seat 55 slidably connected to the two limiting sliding rods 54 is arranged. A threaded hole adapted to the driving screw rod 53 is formed in the moving seat 55, and the moving seat 55 is in threaded connection with the driving screw rod 53. The film cutting mechanism 5 further includes an electric push rod 56 installed at the bottom of the moving seat 55. The telescopic end of the electric push rod 56 is connected with a blade 57. The mounting frame 51 is inclined. After the film laying is completed, the driving motor 52 can be controlled to work, so that it drives the driving screw rod 53 to rotate. Under the action of the threaded connection between the driving screw rod 53 and the moving seat 55, the moving seat 55 will be driven to linearly move along the surface of the driving screw rod 53. And under the action of the limiting sliding rods 54, the stability during its movement can be ensured. When the moving seat 55 moves, it can drive the blade 57 to move from one end of the mounting frame 51 to the other end, that is, move from one end of the guiding roller 42 to the other end, so as to facilitate the cutting of the film. Before cutting, first control the electric push rod 56 to drive the blade 57 to extend. When the electric push rod 56 extends in place, at this time, the film between the two guiding rollers 42 is exactly vertically corresponding to the middle of the blade edge of the blade 57. The film can be cut off by the blade 57. When the film does not need to be cut, the electric push rod 56 is in a contracted state, and the blade 57 cannot contact the film;
[0029] As Figure 6 and 7As shown, clamping mechanisms 8 are provided at the bottom ends of the inner side walls of the two connecting rods 41. The two clamping mechanisms 8 are symmetrically arranged. The clamping mechanism 8 includes a static clamping block 81 and a moving clamping block 82 installed at the lower end of the inner side of the connecting rod 41. A fixing block 84 is fixedly installed at the lower end of the inner side wall of the connecting rod 41 corresponding to the moving clamping block 82. Two electric push rods II 85 are symmetrically arranged on one side surface of the fixing block 84. The telescopic ends of the two electric push rods II 85 are perpendicularly fixed to one side surface of the moving clamping block 82 together. Two sliding grooves 83 are symmetrically formed at the lower end of the inner side wall of the connecting rod 41. Two sliding blocks are installed on one side surface of the moving clamping block 82 corresponding to the sliding grooves 83, and the moving clamping block 82 slides in the sliding grooves 83 through the sliding blocks. The static clamping block 81 is fixedly connected to the connecting rod 41. The channel formed between the static clamping block 81 and the moving clamping block 82 is tangent to the surface of the guiding roller 42. The opposite surfaces of the static clamping block 81 and the moving clamping block 82 are flat, and the two corners of the opposite surfaces of the static clamping block 81 and the moving clamping block 82 are arc-shaped corners. When the film needs to be cut, first control the electric push rods II 85 on the two clamping mechanisms 8 to extend synchronously, and use the electric push rods II 85 to push the moving clamping block 82 towards the static clamping block 81, so as to synchronously clamp and fix the two side edges of the film. Then, the film cutting mechanism 5 can be used to cut the film. After cutting, it can avoid the film on the film feeding roller 4 from loosening and becoming messy, and there is no need for the staff to re-thread the film through the guiding roller 42 when laying the film again, which saves time and effort, and can also ensure that the remaining unused film will not become messy.
[0030] Two pressing wheels 6 are symmetrically arranged on the cross beam at the inner side of the rear end of the frame 1, and a distance measuring wheel 7 is also arranged in the middle of the cross beam at the inner side of the rear end of the frame 1. An encoder is connected to the distance measuring wheel 7. The distance measuring wheel 7 and the encoder cooperate to monitor the laying length of the film in real time. The pressing wheels 6 can press the two side plates of the film during film laying to ensure that when the film is laid on the road surface, it can better contact the road surface and improve the adhesion effect between the film and the ground.
[0031] The working principle of the present utility model is as follows: Before laying the film, the film feeding roller 4 is placed on the frame 1. Bearing seats that can be turned over are arranged at both ends of the frame 1 corresponding to the film feeding roller 4, so as to facilitate the installation of the central shaft of the film feeding roller 4 on the bearing seats;
[0032] Then, one end of the film on the film feeding roller 4 is pulled out, passed around the first guiding roller 42, then passed through the channel between the static clamping block 81 and the moving clamping block 82, then passed around the second guiding roller 42, and then passed under the pressing wheel 6, as Figure 4 shown;
[0033] When starting to lay the film, control the water pump to work, and spray the water in the water tank 3 from the spray holes onto the ground, so that the ground is wet, which is convenient for the film laid at the rear end to better adhere to and contact the ground;
[0034] During the film laying operation, the film at the laying position can be measured through the distance measuring wheel 7, so as to conveniently understand the film laying length in real time. At the same time, with the assistance of the pressing wheel 6, it can ensure that the film can be better laid on the road surface. After the laying is completed, by controlling the clamping mechanism 8 to work, the two sides of the film can be synchronously clamped and fixed, and then the film cutting mechanism 5 is used to cut the film, so that the film cutting operation can be realized without manual cutting operation, which saves time and effort. Moreover, after cutting, it can prevent the film on the film release roller 4 from loosening and becoming messy, and there is no need for the staff to re-thread the film through the guide roller 42 when laying the film again, which saves time and effort.
[0035] The above is only the preferred embodiment of the present utility model. It should be noted that for those of ordinary skill in the art of the present technology, without departing from the principle of the present utility model, several improvements and retouches can be made, and these improvements and retouches should also be regarded as the protection scope of the present utility model. The structures, devices and operation methods not specifically described and explained in the present utility model, unless otherwise specified and limited, are implemented according to the conventional means in the art.
Claims
1. An efficient film-laying device for road construction, comprising a frame (1) and moving wheels (2) arranged at the front and rear ends of the bottom of the frame (1). A push handle (9) is further arranged at the upper end of the front part of the frame (1), and is characterized in that, A water tank (3) is installed on the front side of the upper end of the frame (1), and a water outlet pipe (31) is arranged at the bottom of the water tank (3). One end of the water outlet pipe (31) is communicated with a spray pipe (33), and a plurality of spray holes are equidistantly arranged on the lower surface of the spray pipe (33). A film releasing roller (4) is installed on the rear side of the upper end of the frame (1), and connecting rods (41) are symmetrically arranged at the lower end of the rear side of the frame (1). Two guiding rollers (42) are installed below between the two connecting rods (41), and a film cutting mechanism (5) is arranged near the lower ends of the two connecting rods (41) between the two guiding rollers (42). Clamping mechanisms (8) are arranged at the bottom ends of the inner side walls of the two connecting rods (41). Two pressing wheels (6) are symmetrically arranged on the cross beam inside the rear end of the frame (1), and a distance measuring wheel (7) is also arranged in the middle of the cross beam inside the rear end of the frame (1).
2. The highly efficient film laying device for highway construction according to claim 1, wherein, A water pump is arranged inside the water tank (3). One end of the water outlet pipe (31) extends into the water tank (3) and is communicated with the water outlet end of the water pump. The other end of the water outlet pipe (31) is communicated with the spray pipe (33), and a water valve (32) is also arranged on the water outlet pipe (31). A water injection port is arranged at the top of the water tank (3).
3. An efficient film-laying device for highway construction according to claim 1, characterized in that, The film cutting mechanism (5) includes a mounting frame (51) jointly connected by the lower ends of the two connecting rods (41). A driving motor (52) is installed on one side surface of the mounting frame (51), and a driving screw rod (53) is rotatably arranged inside the mounting frame (51). One end of the driving screw rod (53) is connected with the output end of the driving motor (52). Two limiting slide rods (54) are symmetrically arranged on both sides of the driving screw rod (53) inside the mounting frame (51). A moving seat (55) slidably connected with the two limiting slide rods (54) is arranged at the upper end of the mounting frame (51). A threaded hole adapted to the driving screw rod (53) is formed in the moving seat (55), and the moving seat (55) is in threaded connection with the driving screw rod (53).
4. The high-efficiency film laying device for highway construction according to claim 3, wherein, The film cutting mechanism (5) further includes an electric push rod one (56) installed at the bottom of the moving seat (55). The telescopic end of the electric push rod one (56) is connected with a blade (57), and the mounting frame (51) is inclined.
5. The high-efficiency film laying device for highway construction according to claim 1, wherein, The two clamping mechanisms (8) are symmetrically arranged. The clamping mechanism (8) includes a static clamping block (81) and a moving clamping block (82) installed at the lower end of the inner side of the connecting rod (41). A fixed block (84) is fixedly installed on the inner side wall of the connecting rod (41) corresponding to the moving clamping block (82). Two electric push rods two (85) are symmetrically arranged on one side surface of the fixed block (84), and the telescopic ends of the two electric push rods two (85) are perpendicularly fixed to one side surface of the moving clamping block (82) together.
6. The highly efficient film laying device for highway construction according to claim 5, characterized in that, Two sliding grooves (83) are symmetrically formed at the lower end of the inner side wall of the connecting rod (41). Two sliders are mounted on one side surface of the movable clamping block (82) corresponding to the sliding grooves (83), and the movable clamping block (82) slides in the sliding grooves (83) through the sliders. The static clamping block (81) is fixedly connected to the connecting rod (41), and the channel formed between the static clamping block (81) and the movable clamping block (82) is tangent to the surface of the guiding roller (42).
7. The high-efficiency film laying device for highway construction according to claim 6, characterized in that, The opposite surfaces of the static clamping block (81) and the movable clamping block (82) are flat, and the two corners of the opposite surfaces of the static clamping block (81) and the movable clamping block (82) are arc-shaped corners.
Citation Information
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