Movable trestle for assembly type tunnel

By designing a mobile trench for prefabricated tunnels, using pulley sets and bridge plates to form a working space, the simultaneous removal of slag and concrete conveying is achieved, which solves the problem of low construction efficiency in the existing technology, and improves the efficiency of tunnel construction and the practicality of equipment.

CN223151017UActive Publication Date: 2025-07-25HUNAN SHOUCHUANG MACHINERY MFG
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Patent Information

Application Number
CN202421942965.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-07-25
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing mobile trestle cannot efficiently clean up the slag in the lower space during tunnel construction and cannot easily transport concrete, resulting in inefficient construction.

Method used

A mobile trestle for prefabricated tunnels is designed, including main beam, bridge plate and pouring device. Pulls are provided at both ends of the main beam, and a working space is formed between the bridge plates. Pulls are driven to move the main beam. Plates are provided on the bridge plate for construction vehicles to pass through. The pouring device includes a loading groove and a guide groove to achieve synchronization between slag removal and concrete conveying.

Benefits of technology

Mechanized cleaning within the construction area has been realized, construction efficiency has been improved, and the work of laying the arch formwork in the lower space of the bridge plate has been carried out simultaneously, which has improved the construction efficiency and the practicality of the equipment.

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Abstract

The utility model discloses an assembly type movable trestle for a tunnel, which comprises two moving devices and a main beam, pulley blocks are arranged at two ends of the main beam and used for driving the main beam to move along the ground, and the two moving devices are connected through a cross beam; the bridge plates are fixedly connected to the main beam, and a working space is formed between the two bridge plates; the working space is formed between the two bridge plates, a construction engineering vehicle located on the bridge plates can remove and transfer soil residues in a construction area, meanwhile, passing of a conveying vehicle on the bridge plates is not affected, construction and material conveying are achieved at the same time, mechanical cleaning in the construction area can be achieved, the construction efficiency is improved, and meanwhile the construction cost is reduced. Work such as inverted arch formwork laying is synchronously carried out in the lower space of the bridge plate, and the construction efficiency is improved; an irrigation device is connected to the main beam in a sliding mode.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tunnel construction, and particularly relates to a movable trestle for prefabricated tunnels. Background Art

[0002] The movable inverted arch trestle can be slid away and moved to different construction areas during tunnel construction to synchronize excavation and subgrade concrete pouring. Construction tools and materials can pass through the upper part of the trestle without affecting the lower part construction, providing a comfortable and spacious environment for construction workers below. In the existing movable trestles, the upper and lower parts of the trestle are separated. First, the muck in the lower space is cleared and leveled, and then concrete is poured. During the work in the lower space, new muck is formed. Due to the space limitation in the lower space, engineering vehicles cannot enter the lower space, making it impossible to conveniently clean the muck in the lower space, resulting in reduced construction efficiency. At the same time, concrete cannot be transported to different positions in the construction area, and the concrete transportation efficiency is low. Summary of the Utility Model

[0003] In order to solve the above problems existing in the prior art, the purpose of the utility model is to provide a movable trestle for prefabricated tunnels.

[0004] The technical solution adopted by the utility model includes:

[0005] A moving device, including a main beam, with pulley groups provided at both ends of the main beam. The pulley groups are used to drive the main beam to move along the ground. There are two moving devices, and the two moving devices are connected by a cross beam.

[0006] Bridge plates, fixedly connected to the main beam. A working space is formed between the two bridge plates. The two ends of the bridge plates are respectively provided with bridging plates, and the bridging plates are hinged to the bridge plates.

[0007] A pouring device, slidably connected to the main beam, including a loading groove and a guiding groove. The loading groove is communicated with the guiding groove, and the guiding groove is movably connected to one side of the main beam.

[0008] Preferably, the pulley groups are respectively a horizontal pulley group and a vertical pulley group. One ends of the horizontal pulley group and the vertical pulley group are telescopically connected to the main beam, and the other ends are rotatably connected with pulleys. The directions in which the horizontal pulley group and the vertical pulley group drive the main beam to move are perpendicular to each other.

[0009] Preferably, a top rod group is provided between the horizontal pulley group and the vertical pulley group, and the top rod group is telescopically connected to the main beam.

[0010] As a preference of the present utility model, the cross beam is located at both ends of the bridge plate, and the upper end surface of the cross beam is in contact with the bottom of the lower end surface of the bridge plate, and is installed and connected to the bridge plate through bolts. One end of the main beam away from the pouring device is fixedly provided with a reinforcing rib, and the bridge plate is fixedly connected to the reinforcing rib. A plurality of reinforcing ribs are arranged along the length of the main beam.

[0011] As a preference of the present utility model, a slide rail is provided on the main beam, a sliding plate is provided on the slide rail, a chute adapted to the slide rail is formed on the sliding plate, and the sliding plate is slidably connected to the slide rail through the chute. A turntable is provided at the bottom of the sliding plate, and the turntable is rotatably connected to the sliding plate. The loading groove passes through the loading groove and the turntable, and an output pipe is connected to the bottom thereof. The output pipe is communicated with the loading groove.

[0012] As a preference of the present utility model, a hydraulic rod is provided on the sliding plate. The fixed end of the hydraulic rod is hinged to the turntable through a hinge seat, and the output end of the hydraulic rod is hinged to one end of the guide groove through a hinge seat.

[0013] As a preference of the present utility model, connecting columns are symmetrically arranged on the circumferential surface of the output pipe. One end of the connecting column is fixedly connected to the output pipe, and the other end thereof is rotatably connected to the inside of the guide groove.

[0014] As a preference of the present utility model, a plurality of pouring devices are provided, and the plurality of pouring devices are all slidably connected to the main beam.

[0015] The beneficial effects of the present utility model are as follows:

[0016] As a mobile trestle for an assembled tunnel, the present utility model forms a working space between two bridge plates, realizes the removal and transfer of soil residues in the construction area by the construction engineering vehicle located on the bridge plate, and at the same time does not affect the passing of the conveying vehicle on the bridge plate, achieving both construction and material conveying. It can realize the mechanized cleaning of the construction area, accelerate the construction efficiency, and at the same time, satisfy the synchronous progress of work such as the laying of the inverted arch formwork in the lower space of the bridge plate, improving the construction efficiency; by slidably connecting the pouring device to the main beam, the position of the pouring device in the length direction of the main beam can be changed arbitrarily. At the same time, the guide groove on the pouring device can be rotated and the height of one end can be adjusted to meet the concrete conveying to different positions in the construction area, improving the practicability of the equipment and meeting the requirements of high-efficiency construction. Description of the Drawings

[0017] The following further describes the present utility model in detail with reference to the drawings and specific implementation methods.

[0018] Figure 1It is a three-dimensional structural schematic diagram of the present utility model;

[0019] Figure 2 It is a side view structural schematic diagram of the present utility model;

[0020] Figure 3 It is the present utility model Figure 1 An enlarged structural schematic diagram of part A;

[0021] Figure 4 It is the present utility model Figure 2 An enlarged structural schematic diagram of part B.

[0022] In the figure: 1. Moving device; 2. Bridge plate; 3. Pouring device; 10. Landing plate; 11. Main beam; 12. Slide rail; 13. Cross beam; 14. L-shaped main beam; 15. Horizontal pulley group; 16. Vertical pulley group; 17. Jack group; 21. Reinforcing rib; 22. Working space; 31. Slide plate; 32. Loading tank; 33. Output column; 34. Output pipe; 35. Guide groove; 36. Hydraulic rod; 37. Hinge seat; 38. Chute. Specific embodiments

[0023] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model, that is, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Usually, the components of the embodiments of the present utility model described and shown in the accompanying drawings herein can be arranged and designed in various different configurations.

[0024] Therefore, the detailed description of the embodiments of the present utility model provided in the accompanying drawings below is not intended to limit the scope of the claimed present utility model, but only represents the selected embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present utility model.

[0025] The following is combined with Figures 1-4 To illustrate the specific embodiments of the present utility model, a movable trestle for an assembled tunnel includes:

[0026] The moving device 1 includes a main beam 11. Pulley groups are provided at both ends of the main beam 11. The pulley groups are used to drive the main beam 11 to move along the ground. After a roadbed for the movable trestle to pass through is formed on the ground, the main beam 11 and the entire trestle device can be moved to the working area through the pulley groups, realizing the construction of the roadbed on the ground. There are two moving devices 1, and the two moving devices 1 are connected by a cross beam 13;

[0027] The bridge plate 2 is fixedly connected to the main beam 11. A working space 22 is formed between the two bridge plates 2. The upper end surface of the bridge plate 2 is for the passage of construction engineering vehicles, which is used for the transfer of muck waste in the construction area and the filling of concrete pouring. At both ends of the bridge plate 2, there are respectively provided with bridging plates 10. The bridging plates 10 are hinged to the bridge plate 2 to facilitate the passage of engineering vehicles. By forming a working space 22 between the two bridge plates 2, the construction engineering vehicle can dig and transfer the muck to the ground through the working space 22, which is convenient for the operation in the construction area and avoids the single-function transportation that can only achieve concrete pouring;

[0028] The pouring device 3 is slidably connected to the main beam 11, including a loading groove 32 and a guiding groove 35. The loading groove 32 is communicated with the guiding groove 35, and the guiding groove 35 is movably connected to one side of the main beam 11. The pouring device 3 can slide to any position in the length direction of the main beam 11. At the same time, the guiding groove 35 is movably connected to the sliding plate 31, and the angle and the vertical height of the guiding groove 35 can be adjusted to adapt to the requirements of concrete pouring at different positions of this section.

[0029] Please refer to FIGS. 1-3. The pulley groups are respectively a horizontal pulley group 15 and a vertical pulley group 16. One ends of the horizontal pulley group 15 and the vertical pulley group 16 are telescopically connected to the main beam 11, and the other ends are rotatably connected with pulleys. The directions in which the horizontal pulley group 15 and the vertical pulley group 16 drive the main beam 11 to move are perpendicular to each other. When the trestle device needs to move horizontally, by starting the horizontal pulley group 15, the horizontal movement of the trestle device is realized. Similarly, the vertical pulley group 16 can realize the vertical movement of the trestle device. Among them, both the horizontal pulley group 15 and the vertical pulley group 16 are hydraulically driven and can be telescopically adjusted up and down according to actual needs to make the pulleys on the horizontal pulley group 15 or the vertical pulley group 16 contact the ground, and finally realize the movement of the trestle device on the ground.

[0030] Please refer to Figure 3 As shown, there is a top rod group 17 between the horizontal pulley group 15 and the vertical pulley group 16. The top rod group 17 is telescopically connected to the main beam 11. The top rod group 17 is hydraulically driven. The top can be telescopically arranged on the main beam 11, and the bottom is provided with a bottom block that contacts the ground. When the trestle device does not need to move horizontally or vertically, the top rod group 17 contacts the ground to realize the support for the entire trestle device. When the trestle device needs to move, the top rod group 17 is disengaged from the ground contact, and then the movement is realized.

[0031] Please refer to Figure 1As shown, the cross beam 13 is located at both ends of the bridge deck 2, and the upper end surface of the cross beam 13 is in contact with the bottom of the lower end surface of the bridge deck 2, and is installed and connected to the bridge deck 2 by bolts. A reinforcing rib 21 is fixedly provided at one end of the main beam 11 away from the pouring device 3, and the bridge deck 2 is fixedly connected to the reinforcing rib 21. A plurality of reinforcing ribs 21 are provided along the length of the main beam 11, and a plurality of reinforcing ribs 21 realize stable support of the bridge deck 2 by the main beam 11.

[0032] A slide rail 12 is provided on the main beam 11, and a slide plate 31 is provided on the slide rail 12. A slide groove 38 adapted to the slide rail 12 is formed on the slide plate 31, and the slide plate 31 is slidably connected to the slide rail 12 through the slide groove 38. A turntable 33 is provided at the bottom of the slide plate 31, and the turntable 33 is rotatably connected to the slide plate 31. The loading slot 32 passes through the loading slot 32 and the turntable 33, and an output pipe 34 is connected at the bottom thereof, and the output pipe 34 is communicated with the loading slot 32.

[0033] Please refer to Figure 4 As shown, a slide rail 12 is provided on the main beam 11, and a slide plate 31 is provided on the slide rail 12. A slide groove 38 is formed on the slide plate 31, and the slide plate 31 is slidably connected to the slide rail 12 through the slide groove 38. The slide plate 31 can slide to any position along the length direction of the main beam 11 through the sliding cooperation between the slide rail 12 and the slide groove 38. A turntable 33 is provided at the bottom of the slide plate 31, and the turntable 33 is rotatably connected to the slide plate 31. The loading slot 32 passes through the loading slot 32 and the turntable 33, and an output pipe 34 is connected at the bottom thereof, and the output pipe 34 is communicated with the loading slot 32. The loading trough 32 is used to load concrete poured out by the construction vehicle, and transported to different positions in the construction area through the loading trough 32 and the guide groove 35, wherein the turntable 33 is rotatably connected to the sliding plate 31, and the guide groove 35 is linked to the turntable 33. By rotating the turntable 33, the angle of the guide groove 35 on the sliding plate 31 can be adjusted. Through the rotatable adjustment between the turntable 33 and the sliding plate 31, the concrete can be transported to different positions, which can cooperate with the sliding of the sliding plate 31 on the main beam 11, thereby improving the position change of concrete pouring.

[0034] Please refer to Figure 4 As shown, a hydraulic rod 36 is provided on the sliding plate 31, and the fixed end of the hydraulic rod 36 is hinged to the turntable 33 through a hinge seat 37, and the output end of the hydraulic rod 36 is hinged to one end of the guide groove 35 through the hinge seat 37. The two ends of the hydraulic rod 36 are hinged to the turntable 33 and the guide groove 35 respectively. The extension and retraction of the hydraulic rod 36 realizes the change of the up and down height of one end of the guide groove 35, so as to change the position of the outflow end of the guide groove 35 in different ground areas.

[0035] Please refer to Figure 4 As shown, connecting columns are symmetrically arranged on the circumferential surface of the output pipe 34. One end of each connecting column is fixedly connected to the output pipe 34, and the other end is rotatably connected to the inside of the guiding groove 35. Among them, connecting columns are fixedly arranged on the circumferential surface of the output pipe 34, and the connecting columns are also rotatably connected to the guiding groove 35. When the hydraulic rod 36 expands and contracts, the guiding groove 35 will change its angle along the connecting column, thereby realizing the adjustment of the vertical position of the discharging end of the guiding groove 35 to change the discharging position of the guiding groove 35.

[0036] Please refer to Figure 1 As shown, a plurality of the watering devices 3 are provided, and the plurality of watering devices 3 are all slidably connected to the main beam 11, and can simultaneously perform concrete pouring in each area, improving the construction efficiency.

[0037] The working principle of the present utility model is as follows:

[0038] In the pouring area, the preliminary construction of the roadbed is carried out to ensure that the moving device 1 can move on the ground. By moving the entire trestle device to the construction area, the construction area can be cleared of muck. Then, a steel mesh or invert formwork is laid in the area, and the concrete is transported to different positions in the construction area through the watering device 3 to realize the construction of the roadbed;

[0039] Among them, the moving device 1 can realize the horizontal or vertical movement of the trestle device through the sliding of the horizontal pulley group 15 and the vertical pulley group 16. One end of the horizontal pulley group 15 and the vertical pulley group 16 can be telescopically connected to the main beam 11, and the other end is rotatably provided with pulleys. The rotation directions of the horizontal pulley group 15 and the vertical pulley group 16 are perpendicular to each other. When horizontal and vertical movement is required, the horizontal pulley group 15 or the vertical pulley group 16 is telescoped until the bottom pulley contacts the ground to realize the movement of the trestle device. After the movement is completed, the top rod group 17 moves down to contact the ground, and the horizontal pulley group 15 or the vertical pulley group 16 is retracted to complete the movement of the trestle device. Since a working space 22 is formed between the two bridge plates 2, during the construction process, the working vehicle can move on the bridge plate 2 to clear and transfer the muck in the construction area, improving the practicability of the trestle device;

[0040] After laying the inverted arch formwork, by conveying concrete into the loading trough 32, the concrete successively passes through the loading trough 32, the output pipe 34, and the guiding trough 35, and finally flows to the pouring ground. Among them, the angular position of the guiding trough 35 can be adjusted. Since the guiding trough 35 is connected to the turntable 33, and the turntable 33 is rotatably connected to the sliding plate 31, the angular change of the guiding trough 35 is realized. At the same time, a hydraulic rod 36 is provided at one end of the guiding trough 35 close to the output pipe 34. The two ends of the hydraulic rod 36 are respectively jointed with the turntable 33 and the guiding trough 35. By the telescopic movement of the hydraulic rod 36, the height of the end of the guiding trough 35 away from the output pipe 34 from the ground can be changed, so as to change the position where the concrete flows out of the guiding trough 35, and realize the pouring and conveying of concrete at different positions within the construction area.

[0041] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, terms such as "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0042] The above content is only an example and explanation of the structure of the present invention. Those skilled in the art of the present technology can make various modifications or supplements to the described specific embodiments or use similar methods to replace them. As long as they do not deviate from the structure of the present invention or exceed the scope defined by the claims of this application, they should all belong to the protection scope of the present invention.

Claims

1. A movable trestle for prefabricated tunnels, characterized in that including A mobile device includes a main beam. Pulley groups are provided at both ends of the main beam. The pulley groups are used to drive the main beam to move along the ground. There are two such mobile devices, and the two mobile devices are connected by a cross beam; A bridge plate is fixedly connected to one side of the main beam. A working space is formed between the two bridge plates. Latch plates are respectively provided at both ends of the bridge plate, and the latch plates are hinged to the bridge plate; A watering device is slidably connected to the main beam and includes a loading tank and a guiding groove. The loading tank communicates with the guiding groove, and the guiding groove is movably connected to one side of the main beam.

2. The movable trestle for prefabricated tunnel according to claim 1, wherein: The pulley groups are respectively a horizontal pulley group and a vertical pulley group. One end of the horizontal pulley group and the vertical pulley group can be telescopically connected to the main beam, and the other end is rotatably connected with a pulley. The directions in which the horizontal pulley group and the vertical pulley group drive the main beam to move are perpendicular to each other.

3. The movable trestle for prefabricated tunnels according to claim 2, characterized in that: A jack group is provided between the horizontal pulley group and the vertical pulley group, and the jack group is telescopically connected to the main beam.

4. The mobile trestle for an assembled tunnel according to claim 1, wherein: The cross beam is located at both ends of the bridge plate, and the upper end surface of the cross beam is in contact with the bottom of the lower end surface of the bridge plate and is installed and connected to the bridge plate by bolts. A reinforcing rib is fixedly provided at one end of the main beam away from the watering device. The bridge plate is fixedly connected to the reinforcing rib, and a plurality of reinforcing ribs are provided along the length of the main beam.

5. The mobile trestle for prefabricated tunnels according to claim 4, characterized in that: A slide rail is provided on the main beam. A sliding plate is provided on the slide rail. A chute adapted to the slide rail is formed on the sliding plate. The sliding plate is slidably connected to the slide rail through the chute. A turntable is provided at the bottom of the sliding plate, and the turntable is rotatably connected to the sliding plate. The loading tank passes through the loading tank and the turntable, and an output pipe is connected to the bottom thereof. The output pipe communicates with the loading tank.

6. The mobile trestle for prefabricated tunnels according to claim 5, characterized in that: A hydraulic rod is provided on the sliding plate. The fixed end of the hydraulic rod is hinged to the turntable through a hinge seat, and the output end of the hydraulic rod is hinged to one end of the guiding groove through a hinge seat.

7. The movable trestle for prefabricated tunnel according to claim 6, characterized in that: Connecting columns are symmetrically provided on the circumferential surface of the output pipe. One end of the connecting column is fixedly connected to the output pipe, and the other end is rotatably connected to the inside of the guiding groove.

8. The mobile trestle for prefabricated tunnel according to claim 1, characterized in that: There are multiple watering devices, and multiple watering devices are all slidably connected to the main beam.