Integrated assembly type floor
Through the design of integrated prefabricated floors and the combination of multi-layer materials, the problems of long floor construction cycles and difficult to guarantee quality are solved, rapid installation and high-quality floor construction are achieved, labor costs are reduced and the practicality and aesthetics of the floor are improved.
Patent Information
- Application Number
- CN202422427605.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The existing floor has a long construction cycle and is susceptible to environmental factors, is difficult to ensure quality, is low in construction efficiency and high labor costs.
The integrated prefabricated floor design is adopted, and the cover plate, mounting plate, bottom plate and fixing structure is used to achieve rapid installation and fixed floor laying through the combination of snap rings, snap blocks and fixing screws. The practicality and aesthetics of the floor are improved through the combination of multiple layers of materials such as anti-slip texture, epoxy resin coating, quartz sand layer, reinforced mesh and concrete layer.
The construction speed is accelerated, the quality and safety of the floor are improved, labor costs are reduced, and the tensile resistance, bending resistance and wear resistance of the floor are improved.
Smart Images
Figure CN223151563U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of floor construction, in particular to an integrated prefabricated floor Background Art
[0002] A floor refers to the structural layer of the ground inside and outside a building, which is composed of various materials to provide a flat, durable and beautiful ground. The design of the floor needs to design the thickness and materials of the structural layer according to the load requirements of the use place, and select appropriate materials and protection measures considering temperature, humidity and chemical corrosion factors, and select appropriate surface layer materials according to the use function. During construction, a film layer material is first laid on the soil layer to improve drainage and evenly distribute the load, then self-leveling mortar is used for automatic leveling, then a steel mesh is arranged in the concrete layer to enhance crack resistance and bearing capacity, and finally a waterproof coating and an anti-slip coating are laid. However, with the development of the times, in order to shorten the construction period, an integrated prefabricated floor has begun to be used
[0003] The integrated prefabricated floor is a new type of floor solution. It prefabricates each component of the floor in the factory and then assembles it on site. It has the advantages of fast construction speed, stable quality, reduced on-site wet work, reduced environmental pollution, and thus energy consumption, environmental protection and energy conservation. It is applicable to a variety of building scenarios, but the production and transportation costs of prefabricated components are relatively high, precise prefabrication and assembly technologies are required, and the transportation and on-site management of components are relatively complex. Although it has the disadvantages of high initial investment and high technical requirements, its significant advantages make it have broad application prospects in the future floor market
[0004] The existing current floor construction mostly adopts the traditional concrete pouring method, which has a long construction period, is easily affected by environmental factors, and it is difficult to guarantee the floor quality, resulting in low construction efficiency, low construction quality and high labor costs Summary of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides an integrated prefabricated floor, aiming to improve the problems in the existing technology that the existing current floor construction period is long, is easily affected by environmental factors, and it is difficult to guarantee the floor quality, resulting in low construction efficiency
[0006] To achieve the above object, the utility model adopts the following technical solutions: An integrated prefabricated floor, including a cover plate, an installation plate is fixedly connected to the front side of the cover plate, a fixing screw is threadedly connected to the inner wall of the installation plate, a bottom plate is arranged at the bottom of the cover plate, the top of the bottom plate is attached to the bottom of the cover plate, installation grooves are opened on the front side and the right side of the bottom plate, a guide groove is opened on the inner wall of the bottom plate, guide blocks are fixedly connected to the left and right sides of the bottom of the cover plate, a limiting block is fixedly connected to the bottom of the guide block, fixing holes are opened on the inner wall of the installation groove, fixing plates are fixedly connected to the front side and the right side of the bottom plate near the edge, a clamping ring is fixedly connected to the outer wall of the fixing plate, clamping grooves are opened on the rear side and the left side of the bottom plate, a sliding groove is opened at the top of the inner wall of the clamping groove, a clamping block is slidably connected to the inner wall of the sliding groove, a reinforcement structure is fixedly connected to the top of the cover plate, and the reinforcement structure is used to improve the practicability and aesthetics of the floor.
[0007] As a further description of the above technical solution:
[0008] The reinforcement structure includes anti-slip patterns, the outer wall of the anti-slip patterns is fixedly connected to the top of the cover plate, an epoxy resin coating is fixedly connected to the inner wall of the cover plate, a quartz sand layer is fixedly connected to the bottom of the epoxy resin coating, a rock wool board is fixedly connected to the bottom of the quartz sand layer, a steel mesh is fixedly connected to the bottom of the rock wool board, and a concrete layer is fixedly connected to the bottom of the steel mesh.
[0009] As a further description of the above technical solution:
[0010] Multiple anti-slip patterns are fixedly connected at the same horizontal height, and the steel mesh is a grid-like structure.
[0011] As a further description of the above technical solution:
[0012] An installation pointing sticker is fixedly connected to the front side of the top of the cover plate, and multiple clamping rings are fixedly connected at the same horizontal height.
[0013] As a further description of the above technical solution:
[0014] A rubber pad is fixedly connected to the inner wall of the clamping block, and the outer wall of the clamping ring is slidably connected to the inner wall of the clamping groove.
[0015] As a further description of the above technical solution:
[0016] Multiple drainage holes are opened at the bottom of the bottom plate, and the outer wall of the clamping block is slidably connected to the inner wall of the clamping ring.
[0017] As a further description of the above technical solution:
[0018] The inner wall of the snap ring is fixedly connected with a rubber ring, and the top end of the clamping block is attached to the bottom end of the cover plate.
[0019] As a further description of the above technical solution:
[0020] The inner wall of the fixing plate is threadedly connected with mounting screws, and the inner wall of the mounting groove is slidably connected with the outer wall of the mounting plate.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, by inserting the snap ring into the card slot, then inserting the clamping block into the sliding slot and clamping it in the hole in the snap ring for limiting, and then pushing the cover plate along the engagement of the limiting block and the guide slot and fitting the mounting plate with the mounting groove, and turning the fixing screw to fix it, the purpose of quickly laying the floor is achieved, the construction efficiency is accelerated, the construction quality is improved, and the labor cost is reduced.
[0023] 2. In the utility model, the friction coefficient increased by the anti-slip pattern prevents pedestrians from slipping when walking, the epoxy resin coating improves the aesthetics, the quartz sand layer enhances its wear resistance, the steel mesh strengthens its tensile resistance, and the concrete layer complements its bending resistance, achieving the purpose of improving the aesthetics, enhancing its practicability and strength, and improving its safety. Description of the Drawings
[0024] Figure 1 is the front three-dimensional view of an integrated prefabricated floor proposed by the utility model;
[0025] Figure 2 is the side view of an integrated prefabricated floor proposed by the utility model;
[0026] Figure 3 is the partial structural split view of the installation groove of an integrated prefabricated floor proposed by the utility model;
[0027] Figure 4 is the partial structural split view of the bottom plate of an integrated prefabricated floor proposed by the utility model;
[0028] Figure 5 is the cross-sectional view of an integrated prefabricated floor proposed by the utility model.
[0029] Legend Explanation:
[0030] 1. Cover plate; 2. Reinforcement structure; 201. Anti-slip pattern; 202. Epoxy resin coating; 203. Rock wool board; 204. Steel mesh; 205. Quartz sand layer; 206. Concrete layer; 3. Snap ring; 4. Fixed plate; 5. Bottom plate; 6. Card slot; 7. Guide block; 8. Limit block; 9. Installation groove; 10. Guide groove; 11. Fixed hole; 12. Fixed screw; 13. Card block; 14. Installation screw; 15. Installation pointing sticker; 16. Rubber ring; 17. Drainage hole; 18. Rubber pad; 19. Slide groove; 20. Installation plate. Detailed implementation manner
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0032] Please refer to the attached Figure 1 - attached Figure 3 , an embodiment provided by the present invention: an integrated prefabricated floor, including a cover plate 1, a mounting plate 20 is fixedly connected to the front side of the cover plate 1, a fixing screw 12 is threadedly connected to the inner wall of the mounting plate 20, a bottom plate 5 is arranged at the bottom of the cover plate 1, the top of the bottom plate 5 is attached to the bottom of the cover plate 1, mounting grooves 9 are opened on the front side and the right side of the bottom plate 5, a guide groove 10 is opened on the inner wall of the bottom plate 5, guide blocks 7 are fixedly connected to the left and right sides of the bottom of the cover plate 1, a limit block 8 is fixedly connected to the bottom of the guide block 7, fixing holes 11 are opened on the inner wall of the mounting groove 9, fixing plates 4 are fixedly connected to the front side and the right side of the bottom plate 5 near the edge, a snap ring 3 is fixedly connected to the outer wall of the fixing plate 4, card slots 6 are opened on the rear side and the left side of the bottom plate 5, a slide groove 19 is opened at the top of the inner wall of the card slot 6, a card block 13 is slidably connected to the inner wall of the slide groove 19, a reinforcement structure 2 is fixedly connected to the top of the cover plate 1, the reinforcement structure 2 is used to improve the practicability and aesthetics of the floor, an installation pointing sticker 15 is fixedly connected to the front side of the top of the cover plate 1, and a plurality of snap rings 3 are fixedly connected at the same horizontal height;
[0033] Specifically, a guide groove 10 is also provided on the inner wall of the bottom plate 5 for guiding the installation of other components. Fixed plates 4 are fixedly connected to the front side and the right side of the bottom plate 5 near the edge. A clamping ring 3 is fixedly connected to the outer wall of the fixed plate 4 to enhance the stability of the overall structure. An installation pointing sticker 15 is fixedly connected to the front side of the top of the cover plate 1 for indicating the installation direction and position. Multiple clamping rings 3 are all fixedly connected at the same horizontal height to ensure the consistency and coordination of the overall structure. A limiting block 8 is fixedly connected to the bottom of the guide block 7 to prevent excessive movement of the components and mutual jamming with the guide groove 10. Installation grooves 9 are provided on both the front side and the right side of the bottom plate 5 for easy installation and fixation. Fixing holes 11 are provided on the inner wall of the installation groove 9 for installing fixing screws 12 or other fasteners. The clamping ring 3 can be mutually clamped with the clamping block 13, and the fixing screw 12 can thread-fix the mounting plate 20 to the fixing hole 11 provided in the installation groove 9, thereby fixing the cover plate 1 to the bottom plate 5.
[0034] Please refer to the attached Figure 3 - attached Figure 5 As shown in the figure, the reinforcement structure 2 includes anti-slip patterns 201. The outer wall of the anti-slip patterns 201 is fixedly connected to the top of the cover plate 1. An epoxy resin coating 202 is fixedly connected to the inner wall of the cover plate 1. A quartz sand layer 205 is fixedly connected to the bottom of the epoxy resin coating 202. A rock wool board 203 is fixedly connected to the bottom of the quartz sand layer 205. A steel mesh 204 is fixedly connected to the bottom of the rock wool board 203. A concrete layer 206 is fixedly connected to the bottom of the steel mesh 204. Multiple anti-slip patterns 201 are all fixedly connected at the same horizontal height. The steel mesh 204 is a grid-like structure;
[0035] Specifically, multiple anti-slip patterns 201 are all fixedly connected at the same horizontal height, making the surface of the cover plate 1 flat enough to ensure the consistency of the anti-slip effect. Through the superposition and interaction of multiple layers of materials, the effective reinforcement and protection of the original structure are realized. A concrete layer 206 is fixedly connected to the bottom of the steel mesh 204. As the outermost layer of the structure, the concrete layer 206 can provide sufficient rigidity and compressive strength. The steel mesh 204 adopts a grid-like structure, which can evenly disperse stress and improve the overall strength and stability of the structure. As a lightweight material with good heat insulation performance, the rock wool board 203 can effectively reduce heat transfer and improve the heat preservation performance of the overall structure. The quartz sand layer 205 has high wear resistance and compressive strength, which can further enhance the bearing capacity and durability of the structure. The epoxy resin coating 202 not only has good bonding performance but also can effectively prevent the intrusion of moisture and corrosive substances, thereby protecting the internal structure.
[0036] Please refer to the attached Figure 2 - attached Figure 4, a rubber ring 16 is fixedly connected to the inner wall of the snap ring 3. The top end of the snap block 13 is in contact with the bottom end of the cover plate 1. A rubber pad 18 is fixedly connected to the inner wall of the snap block 13. The outer wall of the snap ring 3 is slidably connected to the inner wall of the card slot 6. The inner wall of the fixing plate 4 is threadedly connected with mounting screws 14. The inner wall of the mounting groove 9 is slidably connected to the outer wall of the mounting plate 20. A plurality of drain holes 17 are formed at the bottom of the bottom plate 5. The outer wall of the snap block 13 is slidably connected to the inner wall of the snap ring 3;
[0037] Specifically, a rubber pad 18 is also fixedly connected to the inner wall of the snap block 13. This design can effectively absorb vibration and shock, protecting the equipment from damage. The rubber ring 16 can effectively prevent the leakage of liquid and gas. The mounting plate 20 can slide freely in the mounting groove 9, thus realizing rapid installation and disassembly. The drain holes 17 can effectively drain the accumulated water on the bottom plate 5, preventing the accumulated water from corroding and damaging the equipment. The outer wall of the snap block 13 and the inner wall of the snap ring 3 are in a sliding connection. This structure enables the snap block 13 to slide freely within the snap ring 3 and lock the snap ring 3. The mounting screws 14 can fixedly connect the fixing plate 4 to the bottom plate 5, enabling the removal of the snap ring 3 in the corners where it is not needed.
[0038] Working principle: When installing this assembled floor, first insert the snap ring 3 into the card slot 6, then insert the snap block 13 into the sliding groove 19 and at the same time insert it into the inner wall of the snap ring 3 to limit its position. Subsequently, when inserting the cover plates 1 of the two floors into the guide grooves 10 through the guide blocks 7, the limiting blocks 8 are clamped therein. Fit the mounting plate 20 with the mounting groove 9 and twist the fixing screws 12 to fix it, thus completing the installation of the floor;
[0039] The anti-slip pattern 201 can prevent slipping when pedestrians and vehicles pass by, while enhancing its aesthetics. The cooperation of the concrete layer 206 and the steel mesh 204 improves its tensile and bending resistance capabilities simultaneously. Moreover, the steel mesh 204 can evenly disperse stress to improve the overall strength and stability of the structure, and the concrete layer 206 can provide sufficient rigidity and compressive strength. The quartz sand layer 205 strengthens its surface wear resistance, and the rock wool board 203 can effectively reduce heat transfer, making it have a certain heat preservation ability.
[0040] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An integrated prefabricated floor, comprising a cover plate (1), characterized in that: The front side of the cover plate (1) is fixedly connected with a mounting plate (20). The inner wall of the mounting plate (20) is threadedly connected with fixing screws (12). The bottom of the cover plate (1) is provided with a bottom plate (5). The top of the bottom plate (5) is in contact with the bottom of the cover plate (1). Installation grooves (9) are formed in the front side and the right side of the bottom plate (5). A guide groove (10) is formed in the inner wall of the bottom plate (5). Guide blocks (7) are fixedly connected to the left and right sides of the bottom of the cover plate (1). A limiting block (8) is fixedly connected to the bottom of the guide block (7). Fixing holes (11) are formed in the inner wall of the installation groove (9). Fixing plates (4) are fixedly connected to the front side and the right side of the bottom plate (5) near the edges. A clamping ring (3) is fixedly connected to the outer wall of the fixing plate (4). Clamping grooves (6) are formed in the rear side and the left side of the bottom plate (5). A sliding groove (19) is formed in the top of the inner wall of the clamping groove (6). A clamping block (13) is slidably connected to the inner wall of the sliding groove (19). A reinforcing structure (2) is fixedly connected to the top of the cover plate (1). The reinforcing structure (2) is used to improve the practicability and aesthetics of the floor.
2. The integrated prefabricated floor according to claim 1, characterized in that: The reinforcing structure (2) includes anti-slip patterns (201). The outer wall of the anti-slip patterns (201) is fixedly connected to the top of the cover plate (1). An epoxy resin coating (202) is fixedly connected to the inner wall of the cover plate (1). A quartz sand layer (205) is fixedly connected to the bottom of the epoxy resin coating (202). A rock wool board (203) is fixedly connected to the bottom of the quartz sand layer (205). A steel mesh (204) is fixedly connected to the bottom of the rock wool board (203). A concrete layer (206) is fixedly connected to the bottom of the steel mesh (204).
3. The integrated prefabricated floor according to claim 2, characterized in that: Multiple anti-slip patterns (201) are fixedly connected at the same horizontal height. The steel mesh (204) is a grid-like structure.
4. An integrated prefabricated floor according to claim 1, characterized in that: An installation pointing sticker (15) is fixedly connected to the front side of the top of the cover plate (1). Multiple clamping rings (3) are fixedly connected at the same horizontal height.
5. An integrated prefabricated floor according to claim 1, characterized in that: A rubber pad (18) is fixedly connected to the inner wall of the clamping block (13). The outer wall of the clamping ring (3) is slidably connected to the inner wall of the clamping groove (6).
6. An integrated prefabricated floor according to claim 1, characterized in that: Multiple drainage holes (17) are formed in the bottom of the bottom plate (5). The outer wall of the clamping block (13) is slidably connected to the inner wall of the clamping ring (3).
7. An integrated prefabricated floor according to claim 1, characterized in that: A rubber ring (16) is fixedly connected to the inner wall of the clamping ring (3). The top of the clamping block (13) is in contact with the bottom of the cover plate (1).
8. An integrated prefabricated floor according to claim 1, characterized in that: An installation screw (14) is threadedly connected to the inner wall of the fixing plate (4). The inner wall of the installation groove (9) is slidably connected to the outer wall of the mounting plate (20).