Shaping mold facilitating construction of arc-shaped roof structure

Through the arc molds connected by splicing bumps, splicing grooves and bolts, combined with lightweight materials and reinforced components, the problem of traditional molds being difficult to accurately match arc roofs is solved, efficient construction and mold stability and reusability are achieved, and construction costs are reduced.

CN223151641UActive Publication Date: 2025-07-25HUIJIAN CONSTRUCTION GROUP CO LTD
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Patent Information

Application Number
CN202521244926.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-18
Publication Date
2025-07-25
Estimated Expiration
2035-06-18

AI Technical Summary

Technical Problem

Traditional arc-shaped roof molds are difficult to accurately match complex curves, resulting in low construction efficiency, unstable molding quality, and low mold versatility and reusability, increasing construction costs and construction period.

Method used

The connection method of splicing bumps, splicing grooves and bolts is adopted, combined with lightweight materials and reinforced components, to achieve accurate splicing and stable connection of arc-shaped template units, enhance mold strength, and set up a mold release agent layer for easy disassembly.

Benefits of technology

The construction accuracy and efficiency of arc-shaped roofs are improved, the stability and reusability of the mold are enhanced, and the construction cost and labor time cost are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of building construction molds, and discloses a shaping mold convenient for construction of an arc-shaped roof structure, accurate splicing of arc-shaped template units can be realized through a connection mode of splicing convex blocks, splicing grooves and bolts, the construction accuracy of an arc-shaped roof is ensured, the forming quality of the roof is improved, and the construction efficiency is improved. By arranging the reinforcing assembly, the strength and the stability of the mold are enhanced, the mold is effectively prevented from deforming in the construction process, smooth proceeding of the construction process is ensured, and meanwhile the service life of the mold is prolonged; the arc-shaped template units are made of light materials, so that the overall weight of the mold is reduced, the mold is more convenient and rapid to mount and dismount, and the manpower and time cost in the construction process is reduced; due to the arrangement of the agent layer, the formwork is convenient to disassemble, adhesion between the formwork and concrete is reduced, the repeated utilization rate of the formwork is increased, and the construction cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of building construction molds, and specifically relates to a standardized mold facilitating the construction of a circular arc roof structure. Background Technique

[0002] In modern construction projects, circular arc roofs are increasingly used in various buildings due to their unique aesthetics and shaping effects. However, the construction of circular arc roof structures is relatively difficult, especially the fabrication and installation of molds.

[0003] Most traditional circular arc roof molds adopt the method of on-site splicing of wooden templates or steel templates. This method has many problems. Traditional construction molds often have difficulty accurately matching the complex curves of circular arc roofs, resulting in low construction efficiency, unstable forming quality, and low universality and reusability of the molds, increasing construction costs and project duration.

[0004] Therefore, there is an urgent need to develop a new type of mold that can meet the construction requirements of circular arc roofs and improve construction quality and efficiency. Content of the Utility Model

[0005] The utility model provides a standardized mold facilitating the construction of a circular arc roof structure to solve the problems raised in the above background technique. This mold can be assembled and disassembled conveniently and quickly, accurately adapt to the designed radian of the circular arc roof, effectively improve construction quality and efficiency, and at the same time has good structural strength and reusability.

[0006] To achieve the above object, the utility model provides the following technical solution: A standardized mold facilitating the construction of a circular arc roof structure, including an arc template member, arc template units, connection components, and strengthening components. The arc template member is formed by splicing multiple arc template units. The inner surface of each arc template unit is an arc structure matching the designed radian of the circular arc roof. The arc template member is movably connected to the support frame mechanism through a connection mechanism. Strengthening components are arranged on the outer surface of each arc template unit, and connection components are arranged on the surface of the arc template unit. Two adjacent arc template units are connected through the connection components.

[0007] Preferably, the connecting component includes a splicing bump, a splicing groove, a jack, a bolt and a threaded hole. One end of the arc-shaped template unit is integrally formed with a splicing bump. A splicing groove adapted to the splicing bump is provided at one end of the arc-shaped template unit away from the splicing bump. The splicing bump is inserted into the splicing groove. Two adjacent arc-shaped template units are docked through the splicing bump and the splicing groove. A plurality of equally spaced jacks are provided on the surface of the arc-shaped template unit. A bolt is inserted into the jack provided on the surface of the arc-shaped template unit. One end of the bolt is inserted into the arc-shaped template unit and extends into the splicing groove. A plurality of equally spaced threaded holes are provided on the surface of the splicing bump. One end of the bolt is screwed into the threaded hole.

[0008] Preferably, a sealing rubber pad is provided in the splicing groove provided on one side of the arc-shaped template unit, and a plurality of raised small blocks are provided on the surface of the sealing rubber pad.

[0009] Preferably, the strengthening component includes vertical bar stiffeners and horizontal bar stiffeners. A plurality of equally spaced vertical bar stiffeners are integrally formed on the surface of the convex side of the arc-shaped template unit. The horizontal bar stiffeners are arranged crosswise with the plurality of vertical bar stiffeners.

[0010] Preferably, the arc-shaped template unit is made of high-strength plastic or lightweight aluminum alloy material.

[0011] Preferably, a release agent layer is provided on the inner arc surface of the arc-shaped template part.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] Through the connection method of the splicing bump, the splicing groove and the bolt, the present utility model can achieve the precise splicing of the arc-shaped template unit, ensure the construction accuracy of the circular arc-shaped roof, improve the forming quality of the roof, and the setting of the strengthening component enhances the strength and stability of the mold, effectively preventing the mold from deforming during the construction process, ensuring the smooth progress of the construction process, and at the same time improving the service life of the mold; the arc-shaped template unit is made of lightweight materials, reducing the overall weight of the mold, making the installation and disassembly of the mold more convenient and fast, reducing the labor and time costs during the construction process; the setting of the release agent layer facilitates the disassembly of the template, reduces the adhesion between the template and the concrete, improves the reuse rate of the template, and reduces the construction cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0015] Figure 2 is a schematic diagram of the structure of the strengthening component in the present utility model;

[0016] Figure 3This is the side view of the arc-shaped template part in the present utility model;

[0017] Figure 4 This is the structural view of a single arc-shaped template unit plate in the present utility model.

[0018] In the figure: 1. Arc-shaped template part; 11. Arc-shaped template unit; 2. Connection component; 21. Splicing convex block; 22. Splicing groove; 23. Insertion hole; 24. Bolt; 25. Threaded hole; 3. Reinforcement component; 31. Vertical rod reinforcement; 32. Cross rod reinforcement; 4. Release agent layer. Specific embodiments

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0020] As Figures 1 to 4 shown, the present utility model provides a standardized mold for facilitating the construction of a circular arc-shaped roof structure, including an arc-shaped template part 1, an arc-shaped template unit 11, a connection component 2, and a reinforcement component 3. The arc-shaped template part 1 is spliced by a plurality of arc-shaped template units 11. The inner surface of each arc-shaped template unit 11 is an arc structure matching the designed radian of the circular arc-shaped roof. The arc-shaped template part 1 is movably connected to the support frame mechanism through a connection mechanism. The outer surface of each arc-shaped template unit 11 is provided with a reinforcement component 3. The surface of the arc-shaped template unit 11 is provided with a connection component 2. Two adjacent arc-shaped template units 11 are connected through the connection component 2. The outer surface of each arc-shaped template unit 11 is provided with a reinforcement component 3, which enhances the strength and stability of the template unit and prevents deformation during construction. By adding the connection component 2, two adjacent arc-shaped template units 11 are docked through the splicing convex block 21 and the splicing groove 22. This splicing method can ensure the tight connection between adjacent template units and improve the splicing accuracy. At the same time, a plurality of equally spaced insertion holes 23 are formed on the surface of the arc-shaped template unit 11. Bolts 24 are inserted into the insertion holes 23. Through the cooperation of the bolts 24 and the threaded holes 25, adjacent arc-shaped template units 11 are further fixed to ensure the overall stability of the mold.

[0021] As Figures 1 to 4As shown in the figure, the connecting component 2 includes a splicing bump 21, a splicing groove 22, a jack 23, a bolt 24 and a threaded hole 25. One end of the arc-shaped template unit 11 is integrally formed with a splicing bump 21. A splicing groove 22 adapted to the splicing bump 21 is provided at the end of the arc-shaped template unit 11 away from the splicing bump 21. The splicing bump 21 is inserted into the splicing groove 22. Two adjacent arc-shaped template units 11 are butted through the splicing bump 21 and the splicing groove 22. A plurality of equally spaced jacks 23 are provided on the surface of the arc-shaped template unit 11. A bolt 24 is inserted into the jack 23 provided on the surface of the arc-shaped template unit 11. One end of the bolt 24 is inserted into the arc-shaped template unit 11 and extends into the splicing groove 22. A plurality of equally spaced threaded holes 25 are provided on the surface of the splicing bump 21. One end of the bolt 24 is screwed into the threaded hole 25. Two adjacent arc-shaped template units 11 are butted through the splicing bump 21 and the splicing groove 22. This splicing method can ensure the tight connection between adjacent template units, improve the splicing accuracy, and further fix the adjacent arc-shaped template units 11 through the cooperation of the bolt 24 and the threaded hole 25, ensuring the overall stability of the mold.

[0022] A sealing rubber pad is provided in the splicing groove 22 provided on one side of the arc-shaped template unit 11, and a plurality of raised small blocks are provided on the surface of the sealing rubber pad. The raised small blocks can increase the friction force and contact area between the sealing rubber pad and the splicing bump 21, thereby improving the sealing effect.

[0023] The strengthening component 3 includes a vertical rod strengthening rib 31 and a horizontal rod strengthening rib 32. A plurality of equally spaced vertical rod strengthening ribs 31 are integrally formed on the convex surface of the arc-shaped template unit 11. The horizontal rod strengthening rib 32 is arranged in a cross pattern with the plurality of vertical rod strengthening ribs 31. The vertical rod strengthening rib 31 and the horizontal rod strengthening rib 32 cooperate with each other to form a stable strengthening structure, greatly enhancing the strength and anti-deformation ability of the arc-shaped template unit 11.

[0024] The arc-shaped template unit 11 is made of high-strength plastic or lightweight aluminum alloy material. High-strength plastic has the advantages of low cost, light weight and good corrosion resistance; lightweight aluminum alloy material has the characteristics of high strength, light weight and easy processing. The use of these two materials can not only ensure the strength of the mold, but also reduce the weight of the mold, facilitating construction operations.

[0025] A demoulding agent layer 4 is provided on the inner arc surface of the arc-shaped template part 1. The demoulding agent layer 4 can effectively reduce the adhesion between materials such as concrete and the template, making the template easier to disassemble after construction, reducing damage to the template, and improving the reuse rate of the template.

[0026] Working principle and process: During the actual construction process, first, select the appropriate number and specifications of arc-shaped template units 11 according to the design dimensions and curvature of the arc-shaped roof. Insert the splicing convex block 21 of one arc-shaped template unit 11 into the splicing groove 22 of the adjacent arc-shaped template unit 11 to preliminarily dock the two arc-shaped template units 11. Then, insert the bolt 24 through the jack hole 23 so that one end of the bolt 24 is screwed with the threaded hole 25 on the splicing convex block 21, and sequentially complete the splicing of all arc-shaped template units 11 to form the arc-shaped template part 1.

[0027] Activity-connect the arc-shaped template part 1 to the support frame mechanism through the connecting mechanism to ensure the firm installation of the mold. During the installation process, check whether the sealing rubber pad in the splicing groove 22 is intact to ensure the sealing performance of the mold.

[0028] Evenly apply a release agent on the inner arc surface of the arc-shaped template part 1 to form a release agent layer 4. Then, according to the construction process requirements of the arc-shaped roof, carry out construction operations such as concrete pouring.

[0029] After the construction is completed, wait for the concrete to reach a certain strength, remove the bolt 24, take out the splicing convex block 21 from the splicing groove 22, and sequentially remove each arc-shaped template unit 11. Due to the function of the release agent layer 4, the adhesion between the template and the concrete is small, and the template can be easily removed. Clean and maintain the removed template for future use.

[0030] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A standardized mold facilitating the construction of an arc-shaped roof structure, comprising an arc-shaped template member (1), characterized in that: It also includes an arc template unit (11), a connection component (2) and a reinforcement component (3). The arc template piece (1) is spliced by a plurality of arc template units (11). The inner surface of each arc template unit (11) is an arc structure matching the designed radian of the circular arc roof. The arc template piece (1) is movably connected to the support frame mechanism through a connection mechanism. A reinforcement component (3) is arranged on the outer surface of each arc template unit (11). A connection component (2) is arranged on the surface of the arc template unit (11). Two adjacent arc template units (11) are connected through the connection component (2).

2. The standardized mold for facilitating the construction of an arc-shaped roof structure according to claim 1, wherein: The connection component (2) includes a splicing convex block (21), a splicing groove (22), a jack (23), a bolt (24) and a threaded hole (25). A splicing convex block (21) is integrally formed at one end of the arc template unit (11). A splicing groove (22) adapted to the splicing convex block (21) is opened at the end of the arc template unit (11) away from the splicing convex block (21). The splicing convex block (21) is inserted into the splicing groove (22). Two adjacent arc template units (11) are butted through the splicing convex block (21) and the splicing groove (22). A plurality of equally spaced jacks (23) are opened on the surface of the arc template unit (11). A bolt (24) is inserted into the jack (23) opened on the surface of the arc template unit (11). One end of the bolt (24) is inserted into the arc template unit (11) and extends into the splicing groove (22). A plurality of equally spaced threaded holes (25) are opened on the surface of the splicing convex block (21). One end of the bolt (24) is screwed into the threaded hole (25).

3. The standardized mold for facilitating the construction of an arc-shaped roof structure according to claim 2, characterized in that: A sealing rubber pad is arranged in the splicing groove (22) opened on one side of the arc template unit (11), and a plurality of raised small blocks are arranged on the surface of the sealing rubber pad.

4. The standardized mold for facilitating the construction of an arc-shaped roof structure according to claim 1, wherein: The reinforcement component (3) includes a vertical bar reinforcement (31) and a horizontal bar reinforcement (32). A plurality of equally spaced vertical bar reinforcements (31) are integrally formed on the convex side surface of the arc template unit (11). The horizontal bar reinforcement (32) is arranged crosswise with the plurality of vertical bar reinforcements (31).

5. The standardized mold for facilitating the construction of an arc-shaped roof structure according to claim 1, characterized in that: The arc template unit (11) is made of high-strength plastic or lightweight aluminum alloy material.

6. The standardized mold for facilitating the construction of an arc-shaped roof structure according to claim 1, wherein: A demoulding agent layer (4) is arranged on the inner arc surface of the arc template piece (1).

Citation Information

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