Unmanned aerial vehicle intercooler

By designing the water collector, water barrier and water immersion sensor of the drone intercooler, the problem of poor rainproofing effect in the rain is solved, effective protection of the engine is achieved, and reliability of the drone flying in the rain is ensured.

CN223152141UActive Publication Date: 2025-07-25ZHONGBING UAV RES INST CO LTD
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Patent Information

Application Number
CN202421875619.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-07-25
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The rainproof structure of existing drones has poor rainproof effect when the rainfall is heavy, causing rainwater to enter the engine air intake, which may cause the engine to stall and affect the normal operation of the drone.

Method used

A drone intercooler is designed, including an intake passage, a heat sink belt and an outlet passage. A water collecting groove and a water barrier are provided at the bottom of the intake passage. The water barrier is flush with the inside of the intake passage. A water immersion sensor is provided in the water collecting groove for real-time monitoring and alarm. The inclined plate and horizontal plate are used to collect and divert rainwater to prevent it from entering the heat sink belt.

Benefits of technology

Effectively prevent rainwater from entering the heat sink, protect the normal operation of the engine, provide buffer space through the water collection tank, block the rainwater, and the water-soaked sensor promptly alerts to ensure the reliability of the drone flying in the rain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an unmanned aerial vehicle intercooler, and belongs to the technical field of unmanned aerial vehicles. The unmanned aerial vehicle intercooler comprises an air inlet channel, a heat dissipation pipe belt, an air outlet channel, a water immersion sensor and a water drainage screw plug. The air inlet channel comprises a water collecting tank, an air inlet and an end plate, and the water collecting tank is arranged at the bottom of the air inlet channel; the heat dissipation pipe belt comprises a water baffle which is located at the end, communicated with the air inlet channel, of the heat dissipation pipe belt, and the water baffle is located in the air inlet channel. According to the intercooler of the unmanned aerial vehicle, rainwater entering the air inlet channel can be effectively blocked, a buffer space is provided, the rainwater is prevented from flowing into the heat dissipation pipe belts, and the good protection effect on an engine is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of unmanned aerial vehicles, and particularly relates to an intercooler for an unmanned aerial vehicle. Background Technique

[0002] At present, piston engines are usually selected as the power source for small unmanned aerial vehicles. This type of unmanned aerial vehicle has the characteristics of convenient transportation, flexibility, and is particularly suitable for low-altitude economic fields such as disaster relief and emergency rescue. Therefore, it is becoming increasingly important for unmanned aerial vehicles to have the ability to fly in the rain and be able to perform tasks all-weather.

[0003] The main problem with rain protection for existing unmanned aerial vehicle engines lies in waterproofing the engine intake. Currently, the main technical means for rain protection is to add a waterproof structure to the air filter for passive rain protection. This passive means cannot ensure that rainwater cannot enter the engine intake duct at all. Especially when the rainfall is greater than moderate rain level, due to the poor rain protection effect, once rainwater enters the engine intake system, it may cause the engine to stall, which is extremely harmful to the unmanned aerial vehicle. Content of the Utility Model

[0004] In view of the above analysis, the embodiments of the utility model aim to provide an intercooler for an unmanned aerial vehicle to solve the technical problem that the waterproof structure added to the air filter of the existing unmanned aerial vehicle is passive rain protection, resulting in poor rain protection effect.

[0005] The purpose of the utility model is mainly achieved through the following technical solutions:

[0006] An intercooler for an unmanned aerial vehicle, characterized in that it includes an intake duct, a radiator tube bundle, and an exhaust duct; both ends of the radiator tube bundle are respectively connected and communicated with the intake duct and the exhaust duct, and a plurality of the radiator tube bundles are arranged in parallel and perpendicular to the intake duct and the exhaust duct; the intake duct includes a water collecting tank, an air inlet, and an end plate, and the water collecting tank is arranged at the bottom of the intake duct; the radiator tube bundle includes a water baffle, and the water baffle is located at one end where the radiator tube bundle is communicated with the intake duct, and the water baffle is located inside the intake duct.

[0007] Further, the water baffle is a long strip-shaped plate, and the water baffle is flush with the surface of the radiator tube bundle facing the air inlet.

[0008] Further, the water baffle includes an arc-shaped side plate, and the convex arc surface of the side plate faces the air inlet.

[0009] Further, the water collecting tank includes a bottom plate, and the bottom plate is lower than the bottom of the radiator tube bundle.

[0010] Further, the water collecting tank and the intake duct are integrally formed.

[0011] Further, the bottom plate includes an inclined plate and a horizontal plate.

[0012] Further, one end of the inclined plate is connected to one end of the horizontal plate, and the other end is higher than the horizontal plate.

[0013] Further, there are two inclined plates, and the horizontal plate is located between the two inclined plates.

[0014] Further, it further includes a water immersion sensor, and the water immersion sensor is installed on the horizontal plate.

[0015] Further, it further includes a drain plug. A drain hole is provided on the horizontal plate, and the drain plug is detachably connected to the drain hole.

[0016] Compared with the prior art, the present utility model can at least achieve one of the following beneficial effects:

[0017] (1) In the intercooler of the drone of the present utility model, by providing a water collecting tank, a buffer space can be provided for the rainwater entering the intake duct, preventing it from flowing into the radiator tube bundle and playing a protective role for the engine.

[0018] (2) In the intercooler of the drone of the present utility model, by providing a water baffle, the water baffle can block the rainwater at the entrance of the radiator tube bundle, and further prevent the rainwater from flowing into the radiator tube bundle along with the air.

[0019] (3) In the intercooler of the drone of the present utility model, by providing an arc-shaped side plate on the water baffle, the rainwater can be made to move away from the entrance direction of the radiator tube bundle, thereby more effectively preventing the rainwater from entering the radiator tube bundle and protecting the normal operation of the engine.

[0020] (4) In the intercooler of the drone of the present utility model, by providing a water immersion sensor, the rainwater in the water collecting tank can be monitored and alarmed in real time.

[0021] (5) In the intercooler of the drone of the present utility model, by providing an inclined plate at the bottom of the water collecting tank, it can not only prevent the rainwater from flowing back into the radiator tube bundle due to the bumping or tilting of the drone, but also make the monitoring and alarming functions of the water immersion sensor more sensitive and timely.

[0022] In the present utility model, the above technical solutions can also be combined with each other to achieve more preferred combination schemes. Other features and advantages of the present utility model will be described in the following content, and some advantages can be made obvious from the specification or understood by implementing the present utility model. The purpose and other advantages of the present utility model can be realized and obtained through the content specifically pointed out in the text and the drawings. Description of the Drawings

[0023] The accompanying drawings are only for the purpose of showing specific embodiments and are not considered to limit the present utility model. Throughout the drawings, the same reference signs denote the same components.

[0024] Figure 1 It is a schematic diagram of the overall structure of the intercooler of the drone in the specific embodiment;

[0025] Figure 2 It is a schematic cross-sectional structure diagram of the air inlet duct in the specific embodiment;

[0026] Figure 3 It is a schematic diagram of the radiator tube bundle structure of the specific embodiment 1;

[0027] Figure 4 It is a schematic diagram of the radiator tube bundle structure of the specific embodiment 2;

[0028] Figure 5 It is a schematic diagram of the water baffle structure of the specific embodiment 2.

[0029] Reference signs in the drawings:

[0030] 1 - air inlet duct; 11 - water collecting tank; 111 - bottom plate; 1111 - inclined plate; 1112 - horizontal plate; 12 - air inlet; 13 - end plate; 2 - radiator tube bundle; 21 - water baffle; 211 - side plate; 3 - air outlet duct; 4 - water immersion sensor; 5 - drain plug. Detailed embodiments

[0031] The following will specifically describe the preferred embodiments of the present utility model in conjunction with the accompanying drawings. Among them, the accompanying drawings form a part of the present utility model and are used together with the embodiments of the present utility model to explain the principle of the present utility model, rather than to limit the scope of the present utility model.

[0032] Embodiment 1

[0033] A specific embodiment of the present utility model, as Figure 1 and Figure 2 shown, the present utility model provides an intercooler for a drone, including an air inlet duct 1, a radiator tube bundle 2 and an air outlet duct 3. A plurality of radiator tube bundles 2 are arranged in parallel in the middle of the intercooler. The air inlet duct 1 and the air outlet duct 3 are arranged in parallel on both sides of the intercooler. The two ends of the radiator tube bundle 2 are respectively connected and communicated with the air inlet duct 1 and the air outlet duct 3 to form a channel for gas to flow into and out of the intercooler. The heat dissipation principle of the intercooler of the present utility model is the same as that of the traditional intercooler.

[0034] The air inlet duct 1 includes a water collecting tank 11, an air inlet 12 and an end plate 13. The water collecting tank 11 is arranged at the bottom of the air inlet duct 1, and the bottom plate 111 of the water collecting tank 11 is lower than the bottom of the radiator tube belt 2, so that the water collecting tank 11 has a certain capacity. Optionally, the water collecting tank 11 and the air inlet duct 1 are an integrally formed housing. When rainwater enters the air inlet duct 1, the rainwater will fall on the bottom plate 111 under the action of gravity. Since the bottom plate 111 is lower than the bottom of the radiator tube belt 2, the rainwater on the bottom plate 111 will be deposited in the water collecting tank 11 and will not flow into the radiator tube belt 2, thus providing a buffer space for the rainwater entering the engine air inlet duct.

[0035] Optionally, as Figure 2 shown, the bottom plate 111 includes an inclined plate 1111 and a horizontal plate 1112. The high end of the inclined plate 1111 is connected to the end plate 13, and the low end is connected to one end of the horizontal plate 1112, so that after the rainwater flowing into the air inlet duct 1 contacts the end plate 13 and the inclined plate 1111, it will slide down onto the horizontal plate 1112. Since the position of the horizontal plate 1112 is lower, it is convenient to centrally collect rainwater here to prevent the rainwater from flowing back into the radiator tube belt due to the bumping or tilting of the drone. The position between the inclined plate 1111 and the horizontal plate 1112 can be adjusted. The horizontal plate 1112 can also be located on the side close to the end plate 13, or two inclined plates 1111 can be arranged, and the horizontal plate 1112 is located between the two inclined plates 1111.

[0036] Optionally, a water immersion sensor 4 is arranged on the horizontal plate 1112. When rainwater enters the engine air inlet duct and is deposited on the horizontal plate 1112, the water immersion sensor 4 can monitor and alarm in time. Due to the function of the inclined plate 1111, the rainwater on the bottom plate 111 is concentrated on the horizontal plate 1112, and the area of the horizontal plate 1112 is small. Even if the water volume is small, the water immersion sensor 4 can detect the water immersion state, so that the monitoring and alarm functions of the water immersion sensor 4 are more sensitive and timely.

[0037] Optionally, a drain hole is also arranged on the horizontal plate 1112, and a drain plug 5 is inserted into the drain hole. When the drone lands, the drain plug 5 can be unscrewed to drain the water in the water collecting tank 11 from the drain hole.

[0038] Optionally, as Figure 2 and Figure 3 shown, one end of the radiator tube belt 2 communicating with the air inlet duct 1 extends out a water baffle 21. Since the engine intake has a certain pressure, the water baffle 21 can block the rainwater at the entrance of the radiator tube belt 2, and the rainwater blocked by the water baffle 21 will fall into the water collecting tank 11 due to gravity.

[0039] Optionally, as Figure 3As shown, the radiator tube belt 2 is a rectangular plate, and the water baffle 21 is a long strip plate extending from one end of the radiator tube belt 2. The water baffle 21 is flush with the side of the radiator tube belt 2 facing the air inlet 12 to prevent rainwater on the water baffle 21 from entering the radiator tube belt 2, thus playing a role in blocking water.

[0040] Embodiment 2

[0041] The difference between the intercooler of the drone in this embodiment and that in Practical Example 1 is that, as Figure 4 and Figure 5 shown, the water baffle 21 in this embodiment includes an arc-shaped side plate 211, and the convex arc surface of the side plate 211 faces the air inlet 12.

[0042] When the rainwater in the air inlet passage 1 is blocked by the water baffle 21, due to the certain pressure of the engine intake air, the arc surface of the side plate 211 generates a centrifugal force on the rainwater, causing the rainwater to move away from the inlet of the radiator tube belt 2, and then falling into the water collecting tank 11 under the action of gravity.

[0043] By providing the arc-shaped side plate 211, the water baffle 21 in this embodiment can improve the water blocking effect of the water baffle 21, more effectively prevent rainwater from entering the radiator tube belt 2, and protect the normal operation of the engine.

[0044] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present invention should be covered by the protection scope of the present invention.

Claims

1. An intercooler for an unmanned aerial vehicle, characterized in that, It includes an air inlet duct (1), a radiator tube bundle (2) and an air outlet duct (3); Both ends of the radiator tube bundle (2) are respectively connected and communicated with the air inlet duct (1) and the air outlet duct (3), and a plurality of the radiator tube bundles (2) are arranged in parallel and perpendicular to the air inlet duct (1) and the air outlet duct (3); The air inlet duct (1) includes a water collecting tank (11), an air inlet (12) and an end plate (13), and the water collecting tank (11) is arranged at the bottom of the air inlet duct (1); The radiator tube bundle (2) includes a water baffle (21), and the water baffle (21) is located at one end where the radiator tube bundle (2) is communicated with the air inlet duct (1), and the water baffle (21) is located inside the air inlet duct (1).

2. The intercooler for the drone according to claim 1, wherein, The water baffle (21) is a long strip plate, and the water baffle (21) is flush with the surface of the radiator tube bundle (2) facing the air inlet (12).

3. The intercooler for the drone according to claim 2, characterized in that, The water baffle (21) includes an arc-shaped side plate (211), and the convex arc surface of the side plate (211) faces the air inlet (12).

4. The intercooler of the drone according to claim 1, characterized in that, The water collecting tank (11) includes a bottom plate (111), and the bottom plate (111) is lower than the bottom of the radiator tube bundle (2).

5. The intercooler of the drone according to claim 4, wherein The water collecting tank (11) is integrally formed with the air inlet duct (1).

6. The intercooler of the drone according to claim 5, wherein, The bottom plate (111) includes an inclined plate (1111) and a horizontal plate (1112).

7. The intercooler for the drone according to claim 6, characterized in that, One end of the inclined plate (1111) is connected to one end of the horizontal plate (1112), and the other end is higher than the horizontal plate (1112).

8. The intercooler for the drone according to claim 7, wherein There are two inclined plates (1111), and the horizontal plate (1112) is located between the two inclined plates (1111).

9. The intercooler of the unmanned aerial vehicle according to any one of claims 6 to 8, characterized in that It further includes a water immersion sensor (4), and the water immersion sensor (4) is installed on the horizontal plate (1112).

10. The intercooler of the unmanned aerial vehicle according to any one of claims 6 to 8, characterized in that, It further includes a drain plug (5), a drain hole is formed on the horizontal plate (1112), and the drain plug (5) is detachably connected to the drain hole.