Beam string structure installation precision calibration device

By calibrating the installation accuracy of the singular beam with the infrared emitter and the target system in combination with the mirror, the problem of difficulty in real-time inspection of the arc error of the singular beam components during assembly and lifting is solved, and the high-precision installation of the singular beam is achieved.

CN223154201UActive Publication Date: 2025-07-25MCC (SHANGHAI) STEEL STRUCTURE TECHNOLOGY CORP LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421964365.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-07-25
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

In the prior art, it is difficult to check the arc error in real time during assembly and lifting of the string beam components, resulting in difficulty in controlling the accuracy of the arch and affecting the installation accuracy.

Method used

The installation accuracy of the string beam is calibrated by infrared emitter, main infrared receiving target, secondary infrared receiving target and mirror, and the coordinates and arcs of the key points of the arch are measured through the infrared ray path to correct the error in real time.

Benefits of technology

Real-time accurate measurement and error correction during the installation of the string beam are realized, the installation accuracy is improved, and the overall accuracy of the string beam structure is ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223154201U_ABST
    Figure CN223154201U_ABST
Patent Text Reader

Abstract

The utility model provides a beam string structure installation precision calibration device which comprises an infrared emitter arranged at one end of a beam string structure, a first main infrared receiving target arranged at the other end of the beam string structure, and a second main infrared receiving target arranged on the infrared emitter. Wherein arching key points are marked on the beam string structure, and auxiliary infrared receiving targets are arranged on the arching key points; moreover, a mirror is arranged below the arching key point, and the infrared transmitter is matched with the main infrared receiving target, the auxiliary infrared receiving target and the mirror to calibrate the installation precision of the beam string structure. The device for calibrating the installation accuracy of the beam string structure can solve the problem that an existing method for measuring the installation accuracy of the beam string structure is prone to generating errors.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of building construction, and more specifically, to a calibration device for the installation accuracy of a beam string structure. Background Art

[0002] In the construction industry, for the finger gallery roof of an airport project, beam string structure components are usually used. The components of the beam string structure (constituent parts of the beam string structure) are usually assembled on a ground falsework. While assembling the beam string structure, operations such as cambering and welding and fixing are carried out.

[0003] After the beam string structure components are assembled, hoisting operations need to be carried out. A pin with a diameter of 100 mm is used for fixed connection between the beam string structure and the column head. After the fixed connection is completed, the camber of the beam string structure cannot be adjusted. Therefore, when assembling the beam string structure components on the ground, the accuracy of the camber of the beam string structure needs to be controlled extremely precisely.

[0004] For the traditional camber of the beam string structure components on the ground falsework, during installation, the camber accuracy is controlled by actual measurement. However, in the actual operation process, due to the lack of professional tools for measuring the camber of the beam string structure, it is difficult to control the camber radian, and it is difficult to check the errors generated by the radian in real time during the welding and assembly process and the hoisting and installation process, thus seriously affecting the camber accuracy of the beam string structure.

[0005] Based on the above technical problems, there is an urgent need for a solution that can accurately measure the installation accuracy of the beam string structure in each link of the installation of the beam string structure components. Summary of the Utility Model

[0006] In view of the above problems, the purpose of the utility model is to provide a calibration device for the installation accuracy of a beam string structure to solve the problem that the existing method for measuring the installation accuracy of a beam string structure is prone to errors.

[0007] The calibration device for the installation accuracy of the beam string structure provided by the utility model includes an infrared emitter arranged at one end of the beam string structure, a first main infrared receiving target arranged at the other end of the beam string structure, and a second main infrared receiving target arranged on the infrared emitter; wherein,

[0008] Key points of camber are marked on the beam string structure, and auxiliary infrared receiving targets are arranged at the key points of camber; and,

[0009] A mirror is arranged below the key points of camber, and the infrared emitter cooperates with the first main infrared receiving target, the second main infrared receiving target on the infrared emitter, the auxiliary infrared receiving target and the mirror to calibrate the installation accuracy of the beam string structure.

[0010] In addition, a preferred structure is that the camber key points include a first key point and a second key point, and the secondary infrared receiving targets include a first secondary infrared receiving target and a second secondary infrared receiving target; wherein,

[0011] The first secondary infrared receiving target is arranged at the position of the first key point, and the second secondary infrared receiving target is arranged at the position of the second key point.

[0012] In addition, a preferred structure is that a traveling mechanism is arranged below the beam string structure, and the mirror is mounted on the traveling mechanism.

[0013] In addition, a preferred structure is that the traveling mechanism includes a horizontal sliding track arranged below the beam string structure, a support rod is slidably connected to the horizontal sliding track, and the mirror is fixed to the upper end of the support rod.

[0014] In addition, a preferred structure is that the horizontal sliding track is laid between the corresponding positions directly below each camber key point.

[0015] In addition, a preferred structure is that the support rod is a lifting support rod.

[0016] In addition, a preferred structure is that a rotating buckle is arranged at the upper end of the support rod, and the mirror is fixed to the upper end of the support rod through the rotating buckle.

[0017] In addition, a preferred structure is that a magnetic suction base is arranged on the infrared emitter, and the infrared emitter is fixed to one end of the beam string structure through the magnetic suction base.

[0018] In addition, a preferred structure is that the first main infrared receiving target, the second main infrared receiving target, the first secondary infrared receiving target, and the second secondary infrared receiving target are all transparent targets.

[0019] In addition, a preferred structure is that cross marks are printed at the center positions of the first main infrared receiving target, the second main infrared receiving target, the first secondary infrared receiving target, and the second secondary infrared receiving target.

[0020] Compared with the prior art, the above beam string structure installation accuracy calibration device according to the present invention has the following beneficial effects:

[0021] The beam string structure installation accuracy calibration device provided by the present invention can accurately measure the installation accuracy (such as camber error) in real time during the processes of assembling, welding, and arching of the beam string structure, can correct errors in time, and thus ensure the installation accuracy of the entire beam string structure. In addition, the beam string structure installation accuracy calibration device provided by the present invention is simple to install, easy to operate, and has a small measurement error, making the on-site assembly error of the beam string structure visible and controllable, and can greatly improve the installation accuracy of the beam string structure. Brief Description of the Drawings

[0022] By referring to the following description in conjunction with the drawings and the content of the claims, and with a more comprehensive understanding of the present utility model, other objects and results of the present utility model will become clearer and easier to understand.

[0023] In the drawings:

[0024] Figure 1 is the overall installation diagram of the cable - stayed beam installation accuracy calibration device provided for the embodiment of the present utility model;

[0025] Figure 2 is the first - state diagram when measuring at the first key point position in the cable - stayed beam installation accuracy calibration device provided for the embodiment of the present utility model;

[0026] Figure 3 is the second - state diagram when measuring at the first key point position in the cable - stayed beam installation accuracy calibration device provided for the embodiment of the present utility model;

[0027] Figure 4 is the first - state diagram when measuring at the second key point position in the cable - stayed beam installation accuracy calibration device provided for the embodiment of the present utility model;

[0028] Figure 5 is the second - state diagram when measuring at the second key point position in the cable - stayed beam installation accuracy calibration device provided for the embodiment of the present utility model;

[0029] Reference numerals: infrared emitter 1, first main infrared receiving target 2, infrared ray 3, second main infrared receiving target 4, first key point 5, mirror 6, strut 7, horizontal sliding track 8, first sub - infrared receiving target 9, second key point 10, second sub - infrared receiving target 11.

[0030] In all the drawings, the same reference numerals indicate similar or corresponding features or functions. Detailed Description of the Preferred Embodiments

[0031] In the following description, for the purpose of illustration, in order to provide a comprehensive understanding of one or more embodiments, many specific details are set forth. However, it is obvious that these embodiments can also be implemented without these specific details. In other instances, well - known structures and devices are shown in block diagram form for the purpose of facilitating the description of one or more embodiments.

[0032] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model; the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and defined, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0033] Figure 1 The overall installation structure of the cable - stayed beam installation accuracy calibration device provided by the embodiment of the present utility model is shown. Figure 2 The first - state picture when measuring at the first key - point position in the cable - stayed beam installation accuracy calibration device provided by the embodiment of the present utility model is shown. Figure 3 The second - state picture when measuring at the first key - point position in the cable - stayed beam installation accuracy calibration device provided by the embodiment of the present utility model is shown. Figure 4 The first - state picture when measuring at the second key - point position in the cable - stayed beam installation accuracy calibration device provided by the embodiment of the present utility model is shown. Figure 5 The second - state picture when measuring at the second key - point position in the cable - stayed beam installation accuracy calibration device provided by the embodiment of the present utility model is shown.

[0034] Combined with Figures 1 to 5 As commonly shown, the cable - stayed beam installation accuracy calibration device provided by the embodiment of the present utility model includes an infrared emitter 1 arranged at one end of the cable - stayed beam (usually arranged at the preset center position of the steel column head of the cable - stayed beam). The infrared emitter 1 can emit infrared rays 3 in the required direction as needed. At the other end of the cable - stayed beam (usually arranged at a preset position of the steel column head of the cable - stayed beam), a first main infrared receiving target 2 is fixedly arranged. In the initial state, the infrared rays 3 emitted by the infrared emitter 1 are aligned with the first main infrared receiving target 2. Through the information such as the length and inclination angle of this infrared ray 3, the coordinates of the two positions at the front and rear ends of the cable - stayed beam can be determined.

[0035] To achieve the reception of the infrared ray 3 that returns to the position of the infrared emitter 1, a second main infrared receiving target 4 is provided on the infrared emitter 1; moreover, multiple arch key points are marked at preset positions on the beam string structure, and auxiliary infrared receiving targets are provided at each arch key point; a mirror 6 with a reflecting function is provided below the arch key point, and the infrared emitter 1 cooperates with the main infrared receiving target, the auxiliary infrared receiving target, and the mirror 6 to calibrate the installation accuracy of the beam string structure.

[0036] Specifically, during actual use, first adjust the angle of the mirror 6 so that the infrared ray 3 emitted by the infrared emitter 1 can accurately hit the center of the mirror 6. After being reflected by the mirror 6, the infrared ray 3 enters the second main infrared receiving target 4. By measuring the path of the infrared ray 3, the accurate distance from the infrared emitter 1 to the mirror 6 and the inclination angle between these two points can be measured; then, tilt and flip the mirror 6 so that the infrared ray 3 emitted by the infrared emitter 1 enters the auxiliary infrared receiving target exactly after being reflected by the mirror 6. At this time, by measuring the path of the infrared ray 3, the distance from each arch key point to the mirror 6 and the inclination angle between the two points can be measured. Based on the above-mentioned measured accurate distance from the infrared emitter 1 to the mirror 6 and the inclination angle between these two points, the distance from each arch key point to the infrared emitter 1 and the inclination angle between these two points can be measured. Also, since the position coordinates of the infrared emitter 1 are known, the coordinates of each arch key point and the arch radian can be determined.

[0037] During actual operation, multiple arch key points are usually set. For example, the arch key points include a first key point 5 and a second key point 10, and the auxiliary infrared receiving targets include a first auxiliary infrared receiving target 9 and a second infrared receiving target 11; among them, the first auxiliary infrared receiving target 9 is set at the position of the first key point 5, and the second infrared receiving target 11 is set at the position of the second key point 10; the coordinates of these two positions and the arch radian are accurately measured through the cooperation of the above two arch key points and the corresponding infrared receiving targets.

[0038] In addition, to improve the utilization rate of the mirror 6, each arch key point can share a mirror 6 with a movable position. To achieve the position movement of the mirror 6, a traveling mechanism can be provided below the beam string structure. The mirror 6 is mounted on the traveling mechanism and can move back and forth between the positions below each arch key point.

[0039] To achieve the position movement of the traveling mechanism driving the mirror 6, the traveling mechanism can include a horizontal sliding track 8 provided below the beam string structure. A vertically arranged support rod 7 is slidably connected to the horizontal sliding track 8. The mirror 6 is fixed to the upper end (the end far from the support rod 7) of the support rod 7. The horizontal sliding track 8 is laid between the corresponding positions directly below each arch key point.

[0040] In addition, since the heights of the key points of each camber are different, the corresponding positions below them are also different. To ensure that the infrared rays 3 emitted by the infrared emitter 1 can all hit the centers of the mirrors 6 at different positions exactly, the support rod 7 can be set as a lifting support rod 7, and the height of the mirrors 6 at different positions can be adjusted through the lifting support rod 7.

[0041] In addition, to realize the angle adjustment of the mirror 6, a rotating buckle can be arranged at the upper end of the support rod 7. The mirror 6 is fixed to the upper end of the support rod 7 through the rotating buckle, and the inclination angle of the mirror 6 can be adjusted through the rotating buckle. To realize the convenient installation of the infrared emitter 1, a magnetic base can be arranged on the infrared emitter 1. The infrared emitter 1 is fixed to one end of the beam string structure through the magnetic base. By using the magnetic base, not only can the infrared emitter 1 be fixed, but also the disassembly of the infrared emitter 1 is facilitated, improving its installation convenience.

[0042] It should be noted that components such as the horizontal sliding track 8, the lifting support rod 7, the rotating buckle, and the magnetic base are all common structural components in the mechanical field. The working principles of each component are described in detail in many existing documents. Moreover, the solution provided by the present utility model mainly uses the functions of the above components. Therefore, the specific working principles of the above components will not be elaborated herein.

[0043] Furthermore, to improve the infrared receiving effect of each infrared receiving target, the first main infrared receiving target 2, the second main infrared receiving target 4, the first auxiliary infrared receiving target 9, and the first auxiliary infrared receiving target 9 can all be set as transparent targets; and cross marks are printed at the central positions of the first main infrared receiving target 2, the second main infrared receiving target 4, the first auxiliary infrared receiving target 9, and the first auxiliary infrared receiving target 9 to ensure that the infrared rays 3 can hit the centers of the infrared receiving targets exactly through the cross marks.

[0044] As described above with reference to Figures 1 to 5 The beam string structure installation accuracy calibration device according to the present utility model is described by way of example. However, those skilled in the art should understand that various improvements can be made to the beam string structure installation accuracy calibration device proposed by the present utility model without departing from the content of the present utility model. Therefore, the protection scope of the present utility model should be determined by the content of the appended claims.

Claims

1. A calibration device for the installation accuracy of a beam string structure, characterized in that Comprising an infrared emitter disposed at one end of the beam string structure, a first main infrared receiving target disposed at the other end of the beam string structure, and a second main infrared receiving target disposed on the infrared emitter; wherein, Arch key points are marked on the beam string structure, and auxiliary infrared receiving targets are disposed at the arch key points; and, A mirror is disposed below the arch key points, and the infrared emitter cooperates with the first main infrared receiving target, the second main infrared receiving target on the infrared emitter, the auxiliary infrared receiving target, and the mirror to calibrate the installation accuracy of the beam string structure.

2. The beam string structure installation accuracy calibration device according to claim 1, wherein, The arch key points include a first key point and a second key point, and the auxiliary infrared receiving targets include a first auxiliary infrared receiving target and a second auxiliary infrared receiving target; wherein, The first auxiliary infrared receiving target is disposed at the position of the first key point, and the second auxiliary infrared receiving target is disposed at the position of the second key point.

3. The beam string structure installation accuracy calibration device according to claim 2, wherein, A traveling mechanism is disposed below the beam string structure, and the mirror is mounted on the traveling mechanism.

4. The beam string structure installation accuracy calibration device according to claim 3, wherein, The traveling mechanism includes a horizontal sliding track disposed below the beam string structure, a support rod is slidably connected on the horizontal sliding track, and the mirror is fixed to the upper end of the support rod.

5. The beam string structure installation accuracy calibration device according to claim 4, wherein, The horizontal sliding track is laid between corresponding positions directly below each arch key point.

6. The beam string structure installation accuracy calibration device according to claim 5, wherein, The support rod is a lifting support rod.

7. The beam string structure installation accuracy calibration device according to claim 6, wherein, A rotating buckle is disposed at the upper end of the support rod, and the mirror is fixed to the upper end of the support rod through the rotating buckle.

8. The beam string structure installation accuracy calibration device according to claim 7, wherein, A magnetic suction base is disposed on the infrared emitter, and the infrared emitter is fixed to one end of the beam string structure through the magnetic suction base.

9. The beam string structure installation accuracy calibration device according to any one of claims 2 to 8, wherein, The first main infrared receiving target, the second main infrared receiving target, and the first auxiliary infrared receiving target are all transparent targets.

10. The beam string structure installation accuracy calibration device according to claim 9, wherein, Cross marks are printed at the central positions of the first main infrared receiving target, the second main infrared receiving target, and the first auxiliary infrared receiving target.