Test tool for automobile travel switch

By designing the circuit control method of the support frame, clamping assembly and magnetic shock assembly, the problem of the vehicle stroke switch test tooling cannot be used in low temperature environments, achieving durability tests and reducing costs.

CN223155169UActive Publication Date: 2025-07-25FAW JIEFANG AUTOMOTIVE CO
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Patent Information

Application Number
CN202422203241.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-07-25
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

The test tooling of existing automobile stroke switches cannot be used in low-temperature environments, especially because the pneumatic device is prone to freezing and blockage in low-temperature environments.

Method used

Using a test tool including a support frame, clamping assembly and magnetic shock assembly, the stroke switch that drives the magnetic shock part to impact clamp by a circuit to achieve durability test, and the impact of different frequencies is controlled by a circuit to replace the expensive programmable power supply.

Benefits of technology

The durability test of stroke switches in low temperature environments is realized, which reduces costs, solves the usage limitations in the prior art, and improves the test efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of travel switch test tools, and particularly discloses a test tool for an automobile travel switch, which comprises a support frame, a clamping assembly and a magnetic attraction impact assembly. The magnetic attraction impact assembly comprises a mounting frame, a magnetic attraction impact part and a drive control part. According to the utility model, the driving control part is in driving connection with the magnetic attraction impact part, so that the driving control part controls the magnetic attraction impact part to work, the magnetic attraction impact part can impact the travel switch clamped by the clamping assembly, and the purpose of carrying out a durability test on the travel switch is achieved. The control method adopts a circuit control mode, different frequencies of the magnetic attraction impact part can be switched on through circuit control, the purpose of testing the frequency of impacting the automobile travel switch is achieved, and the problem that in the prior art, a test tool for the automobile travel switch cannot be used in a low-temperature environment is effectively solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of travel switch test tooling, in particular to a test tooling for automotive travel switches. Background Art

[0002] At present, with the increasing requirements for the quality of automotive parts, the test levels of corresponding component assemblies are also continuously improved. In the durability test project of automotive travel switches, the test requires that the travel switch not only undergoes durability testing at normal temperature, but also needs to be tested for durability in high and low temperature environments. However, in the prior art, only durability testing can be carried out at normal temperature, and durability testing cannot be performed in a high and low temperature environmental chamber. Moreover, since the moving parts of traditional test tooling for driving automotive travel switches mostly use pneumatic devices, and there is inevitably a small amount of moisture in the air pipe, the air pipe is prone to icing and blocking in a low temperature environment, resulting in the test tooling being unable to be used in a low temperature environment. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a test tooling for automotive travel switches, so as to at least solve the problem that the existing test tooling for automotive travel switches cannot be used in a low temperature environment.

[0004] To solve the above problems, the utility model provides a test tooling for automotive travel switches, which includes: a support frame; a clamping assembly arranged on the support frame, and the clamping assembly can clamp the travel switch; a magnetic attraction impact assembly, including a mounting frame, a magnetic attraction impact part and a drive control part, the mounting frame is arranged on the support frame, the magnetic attraction impact part is arranged on the mounting frame, the drive control part is drivingly connected to the magnetic attraction impact part, and the drive control part controls the magnetic attraction impact part to work, so that the magnetic attraction impact part can impact the travel switch clamped by the clamping assembly.

[0005] As an optional technical solution of the test tooling for automotive travel switches, the drive control part includes a controller, a relay and a counter. The input ends of the controller and the relay are electrically connected, the output end of the relay is electrically connected to the magnetic attraction impact part, the input end of the counter is electrically connected to the controller, and the output end of the counter is electrically connected to the travel switch. The counter is used to monitor the number of on-off times of the travel switch, and the controller is used to control the on-off of the travel switch through the relay.

[0006] As an optional technical solution of the test tooling for automotive travel switches, the drive control part further includes a supply power source, and the controller, the relay and the counter are all electrically connected to the supply power source, and the supply power source can supply power to the controller, the relay and the counter.

[0007] As an optional technical solution for a test tool for an automobile travel switch, the magnetic attraction and impact part includes a push-pull magnetic part and an impact part. The length of the impact part can be adjusted. The iron core of the push-pull magnetic part is connected to the impact part. The drive control part is connected to the push-pull magnetic part to drive the push-pull magnetic part to extend and retract. The impact part can impact the travel switch clamped by the clamping assembly.

[0008] As an optional technical solution for a test fixture for an automobile travel switch, the impact part includes an impact sleeve, an adjusting rod and a locking part. The iron core of the push-pull magnetic part is connected to one end of the impact sleeve, the adjusting rod extends into the other end of the impact sleeve and slides with the inner wall of the impact sleeve. The locking part is sleeved on the adjusting rod and can lock the adjusting rod.

[0009] As an optional technical solution for a test fixture for an automobile travel switch, the inner wall of the impact sleeve has an internal thread, the outer wall of the adjusting rod has an external thread, the locking piece is a locking nut, the external thread and the internal thread cooperate to adjust the length of the adjusting rod extending out of the impact sleeve, and the locking nut and the external thread cooperate to lock the adjusting rod.

[0010] As an optional technical solution for a test fixture for an automobile travel switch, a clamping assembly includes a clamping rod, a first clamping plate, a second clamping plate and a clamping piece. The first clamping plate is arranged on a support frame, the second clamping plate and the first clamping plate are sequentially mounted on the clamping rod, the clamping piece is mounted on the clamping rod and is located on the side of the second clamping plate away from the first clamping plate. The clamping piece can clamp the travel switch located between the second clamping plate and the second clamping plate.

[0011] As an optional technical solution for a test fixture for an automobile travel switch, the support frame includes a first support plate, a second support plate and a support column, the first support plate is connected to the second support plate through the support column, the first support plate has an avoidance hole, a part of the clamping assembly passes through the avoidance hole and is connected to the first support plate, the mounting frame is connected to the first support plate and is arranged corresponding to the clamping assembly.

[0012] As an optional technical solution for a test tool for an automobile travel switch, the mounting frame includes a mounting plate and a first connecting plate and a second connecting plate connected at both ends of the mounting plate. The magnetic impact portion is arranged on the mounting plate, and the first connecting plate and the second connecting plate are both connected to the support frame.

[0013] As an optional technical solution for the test fixture of the automobile travel switch, there are multiple clamping assemblies and multiple magnetic attraction and impact assemblies, and the multiple magnetic attraction and impact assemblies and the multiple clamping assemblies are arranged in a one-to-one correspondence.

[0014] The beneficial effects of the utility model are:

[0015] The present utility model provides a test tooling for an automotive travel switch. The test tooling for the automotive travel switch includes a support frame, a clamping assembly, and a magnetic adsorption impact assembly. Among them, the magnetic adsorption impact assembly includes a mounting frame, a magnetic adsorption impact part, and a drive control part. In the present utility model, the drive control part is drivingly connected to the magnetic adsorption impact part, so that the drive control part controls the operation of the magnetic adsorption impact part, enabling the magnetic adsorption impact part to impact the travel switch clamped by the clamping assembly, thereby achieving the purpose of conducting a durability test on the travel switch. And the above control method adopts a circuit control method, and different frequencies of the magnetic adsorption impact part can be controlled through the circuit control to achieve the test purpose of the impact frequency of the automotive travel switch. At the same time, the circuit control method is used to replace the expensive programmable power supply, and the cost price is relatively low, effectively solving the problem that the existing test tooling for automotive travel switches cannot be used in a low-temperature environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 FIG. is a schematic structural diagram of the test tooling for an automotive travel switch in an embodiment of the present utility model;

[0017] Figure 2 FIG. is a schematic partial structural diagram of an impact member and a push-pull magnetic adsorption member in an embodiment of the present utility model;

[0018] Figure 3 FIG. is a schematic structural diagram of the clamping assembly in an embodiment of the present utility model;

[0019] Figure 4 FIG. is a bottom view of the first clamping plate in an embodiment of the present utility model;

[0020] Figure 5 FIG. is a schematic structural diagram of the first support plate in an embodiment of the present utility model;

[0021] Figure 6 FIG. is a schematic structural diagram of the mounting frame in an embodiment of the present utility model;

[0022] Figure 7 FIG. is a flowchart of the test tooling for an automotive travel switch in an embodiment of the present utility model.

[0023] In the figure:

[0024] 1. Support frame; 11. First support plate; 111. Avoidance hole; 12. Second support plate; 13. Support column;

[0025] 2. Clamping assembly; 21. Clamping rod; 22. First clamping plate; 221. Connecting circular plate; 222. Pressing circular plate; 23. Second clamping plate; 24. Clamping member;

[0026] 3. Magnetic attraction impact assembly; 31. Mounting bracket; 311. Mounting plate; 312. First connecting plate; 313. Second connecting plate; 32. Magnetic attraction impact part; 321. Push-pull magnetic part; 322. Impact part; 3221. Impact sleeve; 3222. Adjusting rod; 3223. Locking part; 33. Driving control part; 331. Controller; 332. Relay; 333. Counter; 334. Supply power source. Detailed implementation mode

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0028] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions, and the first feature being "above", "above" and "on the top" of the second feature includes the first feature being directly above and obliquely above the second feature, or only indicating that the first feature is at a higher horizontal height than the second feature. The first feature being "below", "below" and "under the bottom" of the second feature includes the first feature being directly below and obliquely below the second feature, or only indicating that the first feature is at a lower horizontal height than the second feature.

[0029] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0030] Embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation to the present utility model.

[0031] As Figures 1 to 7 shown, this embodiment provides a test tooling for an automotive travel switch. The test tooling for the automotive travel switch includes a support frame 1, a clamping assembly 2, and a magnetic attraction impact assembly 3. Among them, the magnetic attraction impact assembly 3 includes a mounting frame 31, a magnetic attraction impact portion 32, and a drive control portion 33. The mounting frame 31 is arranged on the support frame 1, the magnetic attraction impact portion 32 is arranged on the mounting frame 31, and the drive control portion 33 is drivingly connected to the magnetic attraction impact portion 32. In the present utility model, the drive control portion 33 is drivingly connected to the magnetic attraction impact portion 32, so that the drive control portion 33 controls the operation of the magnetic attraction impact portion 32, so that the magnetic attraction impact portion 32 can impact the travel switch clamped by the clamping assembly 2, thereby achieving the purpose of performing a durability test on the travel switch. And the above control method adopts a circuit control method, and the on-off frequency of the magnetic attraction impact portion 32 can be controlled through the circuit control to achieve the test purpose of the impact frequency of the automotive travel switch. At the same time, the circuit control method is used to replace the expensive programmable power supply, and the cost price is relatively low, effectively solving the problem that the test tooling for the automotive travel switch in the prior art cannot be used in a low-temperature environment.

[0032] Specifically, as Figure 7 shown, the drive control portion 33 includes a controller 331, a relay 332, and a counter 333. The input end of the controller 331 is electrically connected to the input end of the relay 332, the output end of the relay 332 is electrically connected to the magnetic attraction impact portion 32, and the input end of the counter 333 is electrically connected to the controller 331, and the output end of the counter 333 is electrically connected to the travel switch. With such a setting, the controller 331 can control the on-off frequency of the working voltage of the magnetic attraction impact portion 32 through the connection of the relay 332, that is, the frequency of the up and down movement of the magnetic attraction impact portion 32. The magnetic attraction impact portion 32 impacts the automotive travel switch, causing the automotive travel switch to work or disconnect. At the same time, the counter 333 is set to be able to monitor the on-off times of the travel switch to achieve the purpose of testing the travel switch.

[0033] Furthermore, the drive control portion 33 further includes a supply power source 334. The controller 331, the relay 332, and the counter 333 are all electrically connected to the supply power source 334, so that the supply power source 334 can supply power to the controller 331, the relay 332, and the counter 333. Among them, the controller 331 is a programmable logic controller (PLC).

[0034] In this embodiment, the supply power source 334 is a DC power source, which can output a DC voltage of 0 - 60V and an output current of 0 - 10A. The model parameters of the relay 332 are: the operating voltage is 24V and the operating current is 10A. The connections between the controller 331, the relay 332, the counter 333 and the supply power source 334 in the drive control unit 33 are all made of high and low temperature resistant wires. Among them, the high and low temperature resistant wires can withstand working temperatures ranging from minus 40 degrees Celsius to 90 degrees Celsius.

[0035] It should be noted that the circuit control process is as follows: The DC power source outputs 24V of direct current. Since the working current of the magnetic attraction impact part 32 is relatively large, directly connecting it to the controller 331 will directly burn out the controller 331. Therefore, a relay 332 is added between the controller 331 and the DC power source. The controller 331 controls the coil end of the relay 332. The controller 331 is equivalent to a switch. One end of the controller 331 is connected to the positive pole of the DC power source, the other end of the controller 331 is connected to the coil (located) end of the relay 332, the other end of the relay 332 is connected to the negative pole of the DC power source, one end of the contact end of the relay 332 is connected to the positive pole of the DC power source, the other end of the contact end of the relay 332 is connected to the positive pole of the magnetic attraction impact part 32, and the negative pole of the magnetic attraction impact part 32 is connected to the negative pole of the DC power source. By programming, the controller 331 outputs the on-off frequency required in the automotive travel switch test. The positive pole of the counter 333 is connected to one end of the automotive travel switch, the other end of the automotive travel switch is connected to the DC power source, and the negative pole of the counter 333 is connected to the negative pole of the DC power source. The number displayed by the counter 333 is the on-off times of the automotive travel switch. If the automotive travel switch is damaged and always on or always off, the counter 333 will no longer count, and the displayed number will stay at the number when the automotive travel switch was working. The number displayed by the counter 333 serves to monitor the working condition of the automotive travel switch.

[0036] Specifically, the magnetic attraction impact part 32 includes a push-pull magnetic part 321 and an impact part 322. Among them, the impact part 322 is arranged with adjustable length to adapt to different travel switches, and at the same time, the versatility of the magnetic attraction impact part 32 is also improved. The iron core of the push-pull magnetic part 321 is connected to the impact part 322, and the drive control unit 33 is drivingly connected to the push-pull magnetic part 321. In this way, by driving the push-pull magnetic part 321 to expand and contract through the drive control unit 33, the impact part 322 can impact the travel switch clamped by the clamping assembly 2.

[0037] Among them, such as Figure 1 and Figure 2As shown in the figure, the impact member 322 includes an impact sleeve 3221, an adjustment rod 3222, and a locking member 3223. One end of the iron core of the push-pull magnetic attraction member 321 is connected to the impact sleeve 3221, and the adjustment rod 3222 extends into the other end of the impact sleeve 3221 and is slidably engaged with the inner wall of the impact sleeve 3221. In this way, the length of the adjustment rod 3222 extending into the impact sleeve 3221 can be adjusted to achieve the purpose of adjusting the length. At the same time, the locking member 3223 is sleeved on the adjustment rod 3222 to lock the adjustment rod 3222.

[0038] In this embodiment, the inner wall of the impact sleeve 3221 has internal threads, the outer wall of the adjustment rod 3222 has external threads, and the locking member 3223 is a locking nut. By the cooperation of the external threads and the internal threads, the purpose of adjusting the length of the adjustment rod 3222 extending out of the impact sleeve 3221 is achieved. Then, by the threaded engagement of the locking nut and the external threads, the adjustment rod 3222 can be locked.

[0039] Specifically, the clamping assembly 2 includes a clamping rod 21, a first clamping plate 22, a second clamping plate 23, and a clamping member 24. The first clamping plate 22 can be arranged on the support frame 1, the second clamping plate 23 and the first clamping plate 22 are sequentially sleeved on the clamping rod 21, and the area between the second clamping plate 23 and the first clamping plate 22 can accommodate a travel switch. Subsequently, the clamping member 24 is sleeved on the clamping rod 21 and is located on the side of the second clamping plate 23 away from the first clamping plate 22, so as to achieve the purpose of clamping the travel switch located between the second clamping plate 23 and the second clamping plate 23.

[0040] Further, as Figure 1 shown, the support frame 1 includes a first support plate 11, a second support plate 12, and a support column 13. Among them, the first support plate 11 is connected to the second support plate 12 through the support column 13. The first support plate 11 has an avoidance hole 111. A part of the clamping assembly 2 passes through the avoidance hole 111 and is connected to the first support plate 11. The mounting frame 31 is connected to the first support plate 11 and is arranged corresponding to the clamping assembly 2.

[0041] Optionally, the first clamping plate 22 includes a connecting circular plate 221 and a pressing circular plate 222 that are connected to each other. The diameter of the connecting circular plate 221 is larger than the diameter of the pressing circular plate 222. The connecting circular plate 221 is connected to the periphery of the avoidance hole 111, and the pressing circular plate 222 passes through the avoidance hole 111.

[0042] Specifically, the mounting frame 31 includes a mounting plate 311, a first connecting plate 312 and a second connecting plate 313 connected to both ends of the mounting plate 311. The magnetic attraction impact part 32 is arranged on the mounting plate 311, and both the first connecting plate 312 and the second connecting plate 313 are connected to the support frame 1. Among them, the shape of the mounting plate 311 is generally U-shaped.

[0043] In this embodiment, there are multiple clamping assemblies 2 and multiple magnetic attraction impact assemblies 3, and the multiple magnetic attraction impact assemblies 3 and the multiple clamping assemblies 2 are arranged in one-to-one correspondence. With this arrangement, multiple sets of travel switch tests can be carried out simultaneously, improving the test efficiency.

[0044] Obviously, the above embodiments of the present invention are merely examples for clearly explaining the present invention, rather than limitations on the implementation manners of the present invention. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to enumerate all the implementation manners here. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.

Claims

1. A test tooling for automotive travel switches, characterized in that Comprising: Support frame (1); Clamping assembly (2), arranged on the support frame (1), and the clamping assembly (2) can clamp the travel switch; Magnetic attraction impact assembly (3), including a mounting frame (31), a magnetic attraction impact part (32) and a drive control part (33), the mounting frame (31) is arranged on the support frame (1), the magnetic attraction impact part (32) is arranged on the mounting frame (31), the drive control part (33) is drivingly connected to the magnetic attraction impact part (32), and the drive control part (33) controls the magnetic attraction impact part (32) to work so that the magnetic attraction impact part (32) can impact the travel switch clamped by the clamping assembly (2).

2. The test tooling for an automotive travel switch according to claim 1, characterized in that, The drive control part (33) includes a controller (331), a relay (332) and a counter (333). The input end of the controller (331) is electrically connected to the input end of the relay (332), the output end of the relay (332) is electrically connected to the magnetic attraction impact part (32), the input end of the counter (333) is electrically connected to the controller (331), and the output end of the counter (333) is electrically connected to the travel switch. The counter (333) is used for monitoring the on-off times of the travel switch, and the controller (331) is used for controlling the on-off of the travel switch through the relay (332).

3. The test tooling for the automotive travel switch according to claim 2, characterized in that, The drive control part (33) further includes a supply power source (334). The controller (331), the relay (332) and the counter (333) are all electrically connected to the supply power source (334), and the supply power source (334) can supply power to the controller (331), the relay (332) and the counter (333).

4. The test tooling for the automotive travel switch according to claim 1, characterized in that, The magnetic attraction impact part (32) includes a push-pull magnetic attraction member (321) and an impact member (322). The impact member (322) is arranged with adjustable length. The iron core of the push-pull magnetic attraction member (321) is connected to the impact member (322). The drive control part (33) is drivingly connected to the push-pull magnetic attraction member (321) to drive the push-pull magnetic attraction member (321) to expand and contract, and the impact member (322) can impact the travel switch clamped by the clamping assembly (2).

5. The test tooling for an automotive travel switch according to claim 4, characterized in that, The impact member (322) includes an impact sleeve (3221), an adjusting rod (3222) and a locking member (3223). The iron core of the push-pull magnetic attraction member (321) is connected to one end of the impact sleeve (3221). The adjusting rod (3222) extends into the other end of the impact sleeve (3221) and is slidably matched with the inner wall of the impact sleeve (3221). The locking member (3223) is sleeved on the adjusting rod (3222) and can lock the adjusting rod (3222).

6. The test tooling for the automotive travel switch according to claim 5, characterized in that, The inner wall of the impact sleeve (3221) has an internal thread, the outer wall of the adjustment rod (3222) has an external thread, the locking piece (3223) is a locking nut, the external thread and the internal thread cooperate to adjust the length of the adjustment rod (3222) extending out of the impact sleeve (3221), and the locking nut and the external thread cooperate to lock the adjustment rod (3222).

7. The test tooling for an automotive travel switch according to claim 1, characterized in that, The clamping assembly (2) comprises a clamping rod (21), a first clamping plate (22), a second clamping plate (23) and a clamping member (24); the first clamping plate (22) is arranged on the support frame (1); the second clamping plate (23) and the first clamping plate (22) are sequentially sleeved on the clamping rod (21); the clamping member (24) is sleeved on the clamping rod (21) and is located on the side of the second clamping plate (23) away from the first clamping plate (22); the clamping member (24) is capable of clamping the travel switch located between the second clamping plate (23) and the first clamping plate (23).

8. The test tooling for an automotive travel switch according to claim 7, characterized in that, The support frame (1) comprises a first support plate (11), a second support plate (12) and a support column (13); the first support plate (11) is connected to the second support plate (12) via the support column (13); the first support plate (11) has an avoidance hole (111); a portion of the clamping assembly (2) passes through the avoidance hole (111) and is connected to the first support plate (11); the mounting frame (31) is connected to the first support plate (11) and is arranged corresponding to the clamping assembly (2).

9. The test tooling for the automotive travel switch according to claim 1, characterized in that, The mounting frame (31) comprises a mounting plate (311) and a first connecting plate (312) and a second connecting plate (313) connected at both ends of the mounting plate (311); the magnetic impact portion (32) is arranged on the mounting plate (311); and the first connecting plate (312) and the second connecting plate (313) are both connected to the support frame (1).

10. The test tooling for the automotive travel switch according to claim 1, characterized in that, There are multiple clamping assemblies (2) and multiple magnetic impact assemblies (3), and the multiple magnetic impact assemblies (3) and the multiple clamping assemblies (2) are arranged in a one-to-one correspondence.