Cable core centering adjusting device
By introducing transverse and longitudinal adjustment mechanisms into the cable core adjustment device, combined with the lubricant oil passage and the connecting plate, the problem of insulating layer uneven caused by the eccentricity of the wire core is solved, the adjustment efficiency and accuracy are improved, and the transmission performance and safety of the cable are enhanced.
Patent Information
- Application Number
- CN202422193288.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-07
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-07
AI Technical Summary
When manufacturing the insulating layer, the existing cable cores are prone to eccentricity due to external forces, resulting in uneven thickness of the insulating layer and uneven electric field distribution, affecting transmission performance and posing safety hazards. The existing adjustment devices are inefficient in operation and poor flexibility.
The transverse adjustment mechanism and the longitudinal adjustment mechanism are adopted, and the threaded connection of the first and second lead screws are combined with the slider to achieve transverse and longitudinal adjustment of the support wheel, combining the lubricating oil channel to improve the adjustment efficiency and accuracy, and partial fine adjustment is achieved through the connecting plate and the adjustment bolt.
It improves the efficiency and flexibility of centering adjustment of cable cores, reduces interference between the wire cores and the adjustment mechanism, enhances the convenience and accuracy of operation, protects the wire cores, and improves the transmission performance and safety of the cable.
Smart Images

Figure CN223155722U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cable forming devices, and in particular, to a cable core centering and adjusting device. Background Art
[0002] Currently, the cable structure mainly consists of a conductor, a shielding layer, an insulating layer, and a sheath. The insulating layer is used to prevent the current in the conductor from leaking out and isolate the conductor from the outside. The material of the insulating layer is generally plastic because plastic has excellent performance and good processing technology performance, and the process is simple during the production of the cable extruded insulating layer.
[0003] When manufacturing the cable insulating layer, the core needs to be first inserted into the mold. Through the forming extruder, the plastic in the barrel is heated. When it reaches a certain temperature, the plastic changes from a solid state to a plastic object in a molten state. Then, through the pushing or stirring of the screw, the fully plasticized plastic is pushed into the head. The material flow reaching the head passes through the annular gap between the die core and the die sleeve and is extruded from the die sleeve opening, extruded around the core to form a continuous and dense insulating layer, and then through cooling and curing, the cable product is made. When the core is inserted a certain distance, it will be affected by external forces such as the traction force of the motor, gravity, and the wire reel wire release tension, resulting in shaking and eccentricity, making the distance between the core and the insulating layer uneven, the electric field distribution on the surface of the insulating layer uneven, and local overheating easily occurs, affecting its transmission performance. In severe cases, it may even lead to insulation breakdown, greatly reducing the safety.
[0004] In the related art, a cable extruder core centering device with the publication number CN210403364U discloses a centering wheel assembly including a centering wheel, a copper sleeve, a rotating shaft, and a bearing. The centering wheel is in a rotary body shape, and an annular groove with a circular arc cross-section is radially provided on the centering wheel. The annular groove plays a role in centering the core during the cable extrusion process; two waist-shaped through holes are provided on the adjusting plate, and two adjusting bolts are provided below the corresponding positions of the waist-shaped through holes of the adjusting plate, and the adjusting bolts are used to adjust the longitudinal position of the adjusting plate.
[0005] Regarding the above related art, the inventor believes that there are the following defects: In order to ensure the centering of the core, each time this structure is adjusted, it is necessary to first loosen the adjusting bolts, hold the adjusting plate by hand to move and adjust the up and down position of the centering wheel, and then tighten the adjusting bolts after the adjustment to fix the wire supporting wheel. This method has low operation efficiency and poor flexibility. Utility Model Content
[0006] In order to improve the problem of low operation efficiency during the cable core centering adjustment, the present application provides a cable core centering and adjusting device.
[0007] The cable core centering and adjusting device provided by the present application adopts the following technical solutions:
[0008] A cable core centering adjustment device includes a support base, on which a lateral adjustment mechanism and a longitudinal adjustment mechanism are installed. The lateral adjustment mechanism includes a first guide rail and a first slider. The first guide rail is fixedly connected to the support base. A first lead screw is rotatably connected in the first guide rail. The first slider is threadedly connected to the first lead screw, and the first guide rail and the first slider are slidably matched.
[0009] The longitudinal adjustment mechanism includes a second guide rail and a second slider. A second lead screw is rotatably connected in the second guide rail. The second slider is threadedly connected to the second lead screw, and the second guide rail and the second slider are slidably matched.
[0010] The second guide rail is fixedly installed on the first slider. A connecting plate is installed on the second slider, and a wire supporting wheel is installed on the connecting plate. The axis of the wire supporting wheel is parallel to the sliding direction of the first slider.
[0011] By adopting the above technical solution, since both the lateral adjustment mechanism and the longitudinal adjustment mechanism are directly installed on the support base, rotating the first lead screw causes the first slider to have a lateral linear displacement, and rotating the second lead screw causes the second slider to have a longitudinal linear displacement, so that the lateral and longitudinal adjustment of the wire supporting wheel can be realized. Compared with the operation of holding the adjustment plate by hand and then making adjustments in the related art, it is more convenient and flexible, thus improving the adjustment efficiency.
[0012] Preferably, the connecting plate is L-shaped. One side of the connecting plate is fixedly connected to the second slider, and the other side of the connecting plate is detachably connected to the wire supporting wheel.
[0013] By adopting the above technical solution, when the wire core is transmitted, the possibility of interference between the wire core and the adjustment mechanism can be reduced, and at the same time, the installation and disassembly of the connecting plate are convenient.
[0014] Preferably, one end of the first lead screw passes through the first guide rail and is fixedly connected to a lateral adjustment knob, and one end of the second lead screw passes through the second guide rail and is fixedly connected to a longitudinal adjustment knob.
[0015] By adopting the above technical solution, the adjustment operation of the first lead screw and the second lead screw can be made more relaxed and labor-saving.
[0016] Preferably, an adjustment bolt is threadedly connected to the connecting plate, and the end of the adjustment bolt screwed into the connecting plate is rotatably connected to the wire supporting wheel.
[0017] By adopting the above technical solution, by controlling the screwing in and out of the adjustment bolt, the local lateral movement of the wire supporting wheel can be realized, and further fine adjustment of the position of the wire supporting wheel can be performed.
[0018] Preferably, a pulley with a locking function is installed on the support base.
[0019] By adopting the above technical solution, the centering adjustment device can be moved to different positions and the pulley can be locked, which is convenient to use and makes the handling more labor-saving.
[0020] Preferably, a first oil inlet passage for lubricating and supplying oil to the first guide rail is provided on the first slider, and a second oil inlet passage for lubricating and supplying oil to the second guide rail is provided on the second guide rail.
[0021] By adopting the above technical solution, the first lead screw in the first guide rail and the second lead screw in the second guide rail are respectively lubricated, so that the first lead screw and the second lead screw are not prone to jamming during adjustment, and the adjustment is smoother.
[0022] Preferably, a total oil inlet and a main oil passage are provided on the second guide rail. One end of the main oil passage is connected to the total oil inlet, and the other end of the main oil passage is simultaneously connected to the first oil inlet passage and the second oil inlet passage.
[0023] By adopting the above technical solution, injecting lubricating oil into the main oil passage can achieve simultaneous lubrication of the first lead screw and the second lead screw, improving the lubrication efficiency.
[0024] Preferably, a flexible protective layer is provided on the wire supporting wheel.
[0025] By adopting the above technical solution, it plays a role in protecting the wire core during wire core transmission.
[0026] In summary, the present application includes at least one of the following beneficial technical effects:
[0027] 1. By providing the horizontal adjustment mechanism and the vertical adjustment mechanism, it is convenient to adjust the position of the wire supporting wheel horizontally and vertically, making the position adjustment more flexible.
[0028] 2. By providing the threaded connection between the connecting plate and the adjusting bolt, the local fine adjustment of the wire supporting wheel can be realized, which is convenient for the local position adjustment of the wire supporting wheel.
[0029] 3. By providing the lubricating oil passage, the horizontal adjustment mechanism and the vertical adjustment mechanism operate more smoothly, improving the adjustment accuracy and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 is a schematic diagram showing the overall structure of the centering adjustment device in an embodiment of the present application.
[0031] Figure 2 is a schematic diagram showing the connection structure of the main oil passage, the first oil inlet passage and the second oil inlet passage in the centering adjustment device in an embodiment of the present application.
[0032] Description of reference numerals: 1. Horizontal adjustment mechanism; 11. Horizontal adjustment knob; 12. First guide rail; 13. First lead screw; 14. First slider; 15. First oil inlet passage; 151. First oil inlet; 152. First oil outlet; 2. Vertical adjustment mechanism; 21. Vertical adjustment knob; 22. Second guide rail; 23. Second lead screw; 24. Second slider; 25. Second oil inlet passage; 251. Second oil inlet; 252. Second oil outlet; 26. Main oil passage; 27. Total oil inlet; 3. Support base; 31. Pulley; 4. Connecting plate; 5. Adjusting bolt; 6. Wire supporting wheel. Detailed implementation manners
[0033] The following further describes the present application in detail with reference to Figure 1-2 the accompanying drawings.
[0034] An embodiment of the present application discloses a centering adjustment device for a cable core. Referring to Figure 1 , it includes a support base 3 with pulleys 31 installed at the bottom, a horizontal adjustment mechanism 1, a vertical adjustment mechanism 2 and a wire supporting wheel 6 fixedly installed on the support base 3. The vertical adjustment mechanism 2 is connected to the wire supporting wheel 6 through a connecting plate 4. The horizontal adjustment mechanism 1 is used to adjust the horizontal displacement of the wire supporting wheel 6, and the vertical adjustment mechanism 2 is used to adjust the vertical displacement of the wire supporting wheel 6. A flexible protective layer is sleeved on the surface of the wire supporting wheel 6. The flexible protective layer can adopt a protective film. After the core passes through the wire supporting wheel 6, the core can be effectively protected.
[0035] Referring to Figure 1 , the horizontal adjustment mechanism 1 includes a first guide rail 12 and a first slider 14. The first guide rail 12 is installed on the support base 3 through bolts; a first lead screw 13 is rotatably connected inside the first guide rail 12. One end of the first lead screw 13 passes through the first guide rail 12 and is fixedly connected to a horizontal adjustment knob 11. The diameter of the horizontal adjustment knob 11 is larger than that of the first lead screw 13; one side of the first slider 14 close to the first guide rail 12 is threadedly connected to the first lead screw 13, and the first slider 14 is in sliding fit with the first guide rail 12.
[0036] Referring to Figure 1 , the vertical adjustment mechanism 2 includes a second guide rail 22 and a second slider 24. The second guide rail 22 is installed on the first slider 14 through bolts; a second lead screw 23 is rotatably connected inside the second guide rail 22. One end of the second lead screw 23 passes through the second guide rail 22 and is fixedly connected to a vertical adjustment knob 21. The diameter of the vertical adjustment knob 21 is larger than that of the second lead screw 23; one side of the second slider 24 close to the second guide rail 22 is threadedly connected to the second lead screw 23, and the second slider 24 is in sliding fit with the second guide rail 22. Among them, scale marks for adjusting the distance are engraved on both the horizontal adjustment knob 11 and the vertical adjustment knob 21.
[0037] Referring to Figure 2, an inclined first oil inlet channel 15 is provided inside the first slider 14. The first oil inlet channel 15 is provided with a first oil inlet 151 and a first oil outlet 152. The first oil inlet 151 is located above the first oil outlet 152. The first oil inlet 151 is arranged on the side of the first slider 14 away from the first guide rail 12, and the first oil outlet 152 is arranged at the threaded engagement part of the first slider 14 and the first lead screw 13.
[0038] Refer to Figure 2 , an inclined second oil inlet channel 25 is provided inside the second guide rail 22. The second oil inlet channel 25 is provided with a second oil inlet 251 and a second oil outlet 252. The second oil inlet 251 is located above the second oil outlet 252. The second oil inlet 251 is arranged on the side of the second guide rail 22 close to the first guide rail 12, and the second oil outlet 252 is arranged at the threaded engagement part of the second guide rail 22 and the first lead screw 13. A total oil inlet 27 is provided on the side of the second guide rail 22 away from the support base 3. A vertical main oil passage 26 is provided inside the second guide rail 22. One end of the main oil passage 26 is connected to the total oil inlet 27, and the other end is simultaneously connected to the first oil inlet channel 15 and the second oil inlet channel 25. During operation, only by injecting lubricating oil into the main oil passage 26, the simultaneous lubrication of the first lead screw 13 and the second lead screw 23 can be achieved.
[0039] Refer to Figure 1 , the connecting plate 4 is L-shaped. One side of the connecting plate 4 is installed on the side of the second slider 24 away from the second guide rail 22. The other side of the connecting plate 4 is threadedly connected with an adjusting bolt 5. One end of the adjusting bolt 5 screwed into the connecting plate 4 is rotatably connected to the wire supporting wheel 6 through a bearing. The axis of the wire supporting wheel 6 is parallel to the sliding direction of the first slider 14. When there is a small lateral deviation during the wire core transmission, by screwing in and out the adjusting bolt 5, the position of the wire supporting wheel 6 can be locally fine-tuned, so as to further achieve the lateral adjustment of the wire core position.
[0040] The implementation principle of a cable wire core centering adjustment device according to an embodiment of the present application is as follows:
[0041] The pulley 31 at the bottom of the support base 3 has a locking function, and this centering adjustment device can be moved arbitrarily. When there is a lateral position deviation of the wire core, rotate the lateral adjustment knob 11, and the first lead screw 13 rotates accordingly, so that the first slider 14 threadedly connected with it moves along the axial direction of the first lead screw 13, realizing the lateral sliding of the first slider 14 on the first guide rail 12 and driving the lateral movement of the wire supporting wheel 6 to achieve the lateral displacement adjustment; or the position of the wire supporting wheel 6 can be further locally fine-tuned by rotating the adjusting bolt 5 at the connecting plate 4.
[0042] When there is a longitudinal position deviation in the wire core, rotate the longitudinal adjustment knob 21, and the second lead screw 23 will rotate accordingly, causing the second slider 24 threadedly connected thereto to move along the axial direction of the second lead screw 23, realizing the longitudinal sliding of the second slider 24 on the second guide rail 22, and driving the longitudinal movement of the wire supporting wheel 6 to achieve longitudinal displacement adjustment.
[0043] When the lateral adjustment mechanism 1 and the longitudinal adjustment mechanism 2 get stuck during the adjustment process, inject lubricating oil from the main oil inlet 27. After the lubricating oil passes through the main oil passage 26, it enters from the first oil inlet 151 and the second oil inlet 251 respectively. The lubricating oil flows into the first lead screw 13 through the first oil passage 15 and into the second lead screw 23 through the second oil passage 25, realizing the simultaneous lubrication of the lateral adjustment mechanism 1 and the longitudinal adjustment mechanism 2, making the adjustment smoother.
[0044] The above are all preferred embodiments of this application. The protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.
Claims
1. A cable core centering adjustment device, comprising a support base (3), characterized in that: A transverse adjustment mechanism (1) and a longitudinal adjustment mechanism (2) are installed on the support base (3). The transverse adjustment mechanism (1) includes a first guide rail (12) and a first slider (14). The first guide rail (12) is fixedly connected to the support base (3). A first lead screw (13) is rotatably connected inside the first guide rail (12). The first slider (14) is threadedly connected to the first lead screw (13). The first guide rail (12) and the first slider (14) are in sliding fit; The longitudinal adjustment mechanism (2) includes a second guide rail (22) and a second slider (24). A second lead screw (23) is rotatably connected inside the second guide rail (22). The second slider (24) is threadedly connected to the second lead screw (23). The second guide rail (22) and the second slider (24) are in sliding fit; The second guide rail (22) is fixedly installed on the first slider (14). A connecting plate (4) is installed on the second slider (24). A wire supporting wheel (6) is installed on the connecting plate (4). The axis of the wire supporting wheel (6) is parallel to the sliding direction of the first slider (14).
2. The cable core centering and adjusting device according to claim 1, characterized in that: The connecting plate (4) is L-shaped. One side of the connecting plate (4) is fixedly connected to the second slider (24). The other side of the connecting plate (4) is detachably connected to the wire supporting wheel (6).
3. The cable core centering adjustment device according to claim 1, characterized in that: One end of the first lead screw (13) passes through the first guide rail (12) and is fixedly connected to a transverse adjustment knob (11). One end of the second lead screw (23) passes through the second guide rail (22) and is fixedly connected to a longitudinal adjustment knob (21).
4. A cable core centering adjustment device according to claim 1, characterized in that: An adjustment bolt (5) is threadedly connected to the connecting plate (4). One end of the adjustment bolt (5) screwed into the connecting plate (4) is rotatably connected to the wire supporting wheel (6).
5. The cable core centering and adjusting device according to claim 1, characterized in that: A pulley (31) with a locking function is installed on the support base (3).
6. The cable core centering adjustment device according to claim 1, characterized in that: A first oil inlet channel (15) for lubricating and supplying oil to the first guide rail (12) is provided on the first slider (14). A second oil inlet channel (25) for lubricating and supplying oil to the second guide rail (22) is provided on the second guide rail (22).
7. The cable core centering and adjusting device according to claim 6, characterized in that: A total oil inlet (27) and a main oil channel (26) are provided on the second guide rail (22). One end of the main oil channel (26) is communicated with the total oil inlet (27). The other end of the main oil channel (26) is simultaneously communicated with the first oil inlet channel (15) and the second oil inlet channel (25).
8. The cable core centering and adjusting device according to claim 1, characterized in that: A flexible protective layer is provided on the wire supporting wheel (6).
Citation Information
Patent Citations
Cable core centering device of cable extruder
CN210403364U