Flat cable bending mechanism
By designing an automated line bending mechanism, the workpiece assembly is driven by electric screws and cylinders, combined with suction nozzles and photoelectric sensor positioning, the problems of high manual operation cost, low efficiency and poor accuracy are solved, and efficient and accurate adjustment of workpieces and line angles are achieved.
Patent Information
- Application Number
- CN202421941601.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-12
AI Technical Summary
In the prior art, the angle adjustment between the workpiece and the line is mainly dependent on manual operation, resulting in high cost, low efficiency and poor accuracy, making it difficult to adapt to the needs of industrial production.
A line bending mechanism is designed, including a base, a linear moving mechanism, a bending seat, a fixing plate and a bending assembly. The automatic movement of the workpiece assembly and the automatic bending of the pin are achieved through the driving of the electric screw and the cylinder, and the positioning and fixing of the workpiece is achieved by combining the suction nozzle and the photoelectric sensor.
It realizes automatic adjustment of the workpiece and the line angle, improves production efficiency and accuracy, reduces labor costs, and adapts to the needs of industrial production.
Smart Images

Figure CN223156481U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a bending device, in particular to a wire arrangement bending mechanism. Background Art
[0002] With the development of the times, industrial production technology is also developing rapidly, and automated equipment is increasingly used in industrial production. In order to adapt to the assembly of products with different shapes, the angle between the workpiece body and the wire arrangement needs to be adjusted before the workpiece assembly. Since the workpiece body and the wire arrangement are usually welded together by pins, the angle between the workpiece body and the wire arrangement can be adjusted by bending the pins. However, currently, manual operation is usually used to bend the pins. Using manual operation not only has a high cost, low efficiency, but also poor bending accuracy, lacking competitiveness in the industrial field that emphasizes cost reduction and efficiency improvement, and is not conducive to large-scale promotion and industrialized production. Summary of the Utility Model
[0003] In order to overcome the above defects, the utility model provides a wire arrangement bending mechanism, which has the advantage of high automation.
[0004] The technical solution adopted by the utility model to solve its technical problems is: a wire arrangement bending mechanism, including: a base, a first linear movement mechanism, a second linear movement mechanism, a third linear movement mechanism, a bending seat, a fixing plate and a bending component. The first linear movement mechanism is fixed to the base, the rear end of the bending seat is fixed to the moving end of the first linear movement mechanism, the second linear movement mechanism is fixed to the front end of the bending seat, the fixing plate is inclined and fixed to the moving end of the second linear movement mechanism, the third linear movement mechanism is fixed to the top surface of the fixing plate, the bending component is slidably connected to the fixing plate. The workpiece assembly includes a workpiece body and a wire arrangement welded to the rear of the workpiece body by pins. The top of the bending seat can place the workpiece assembly, and a pressing mechanism is arranged above the bending seat. The pressing mechanism can squeeze and fix the wire arrangement. The second linear movement mechanism, the third linear movement mechanism, the bending seat, the fixing plate and the bending component can move back and forth along the Z-axis under the drive of the first linear movement mechanism. The third linear movement mechanism, the fixing plate and the bending component can move back and forth along the X-axis under the drive of the second linear movement mechanism. A pushing end is arranged on the side of the bending component, and the top of the bending component is a bending end. The moving end of the third linear movement mechanism can extend and push the pushing end of the bending component. The bending component can approach the workpiece assembly under the push of the third linear movement mechanism. The bending end of the bending component can squeeze the front surface of the workpiece body, and the pins connecting the workpiece body and the wire arrangement can be bent under the squeeze of the bending component.
[0005] Optionally, the first linear movement mechanism is a first electric lead screw, and a limiting member is arranged on the side of the first electric lead screw. The bottom end of the bending seat can abut against the limiting member.
[0006] Optionally, a fixing base is provided at the top of the bending base. A fixing opening for placing the workpiece assembly is formed in the top of the fixing base. A suction nozzle hole is formed in the bottom wall of the fixing opening. The suction nozzle is fixed in the suction nozzle hole. The suction nozzle is connected to a vacuum generator, and the suction nozzle can adsorb the workpiece assembly.
[0007] Optionally, a photoelectric sensor capable of sensing the workpiece assembly is further provided on the bottom wall of the fixing opening.
[0008] Optionally, the second linear movement mechanism is a second electric screw rod, and the third linear movement mechanism is a cylinder.
[0009] Optionally, the pressing mechanism includes a third electric screw rod and a pressing head. The pressing head is detachably connected to the moving end of the third electric screw rod. The pressing head can approach and press the wire arrangement along the Z-axis under the drive of the third electric screw rod.
[0010] Optionally, the fixing plate is obliquely fixed to the moving end of the second electric screw rod by a triangular fixing member. A limiting groove is formed in the fixing plate along the moving direction of the cylinder rod. The bending assembly includes a connecting seat, a pushing plate, a connecting rod, a buffer member and a bending knife. A slide rail is fixed to the back of the fixing plate. The bottom end of the connecting seat is slidably connected to the slide rail. The number of bending knives is two. The two bending knives are detachably connected to the top end of the connecting seat side by side. The end of the bending knife is the bending end of the bending assembly. The pushing plate is convexly fixed to the middle of the connecting seat. The pushing plate is the pushing end of the bending assembly. A pushing block is provided on the cylinder rod of the cylinder. The first end of the connecting rod is fixed to the connecting seat. The second end of the connecting rod can pass through the limiting groove. The limiting rod can move back and forth in the limiting groove. The buffer member is fixed to the second end of the connecting rod on the front side of the fixing plate. There are also two buffer seats. The buffer seats are oppositely arranged at both ends of the limiting groove. A pressing rod is threadedly connected to the buffer seat. The pushing block can drive the pushing plate and drive the connecting seat to approach the workpiece assembly under the drive of the cylinder. The buffer member can abut against any one of the pressing rods.
[0011] Optionally, the buffer member is made of a flexible material, and the bending knife is made of an anti-static material.
[0012] Optionally, the included angle between the fixing plate and the ground is 45 degrees.
[0013] The beneficial technical effects of the present utility model are as follows: The wire harness bending mechanism includes: a base, a first linear movement mechanism, a second linear movement mechanism, a third linear movement mechanism, a bending seat, a fixing plate, and a bending component. When in use, first place the workpiece component on the top of the bending seat, and then use the first linear movement mechanism to lift the workpiece component to an appropriate height for the pressing mechanism to fix the workpiece component. Then, the bending component moves to the position of the workpiece component under the drive of the second linear movement mechanism, and the bending end of the bending component faces the front of the workpiece body. Then, the pressing mechanism fixes the wire harness, and the moving end of the third linear movement mechanism pushes the pushing end of the bending component. The bending end of the bending component approaches and squeezes the front of the workpiece body from the lower oblique side of the workpiece body under the drive of the third linear movement mechanism. Since the wire harness is in a fixed state, at this time, squeezing the workpiece body can bend the pins connecting the workpiece body and the wire harness, thereby adjusting the angle between the workpiece body and the wire harness. Since the entire process is completed automatically, the degree of automation is high. It has the advantage of high degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a three-dimensional view of the whole machine of the present utility model;
[0015] Figure 2 is Figure 1 a partial enlarged view of part A in
[0016] Wherein:
[0017] 1. Base; 2. First linear movement mechanism; 3. Second linear movement mechanism; 4. Third linear movement mechanism; 5. Bending seat; 6. Fixing plate; 7. Fixing seat; 8. Connecting seat; 9. Pushing plate; 10. Buffer member; 11. Bending knife; 12. Buffer seat; 13. Pressing rod; 14. Workpiece component; 15. Limiting member. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] In order to be able to more clearly understand the technical means of the present utility model and implement it in accordance with the content of the specification, the following combines the drawings and embodiments to further describe in detail the specific embodiments of the present utility model. The following embodiments are used to illustrate the present utility model but are not used to limit the scope of the present utility model.
[0019] This specific embodiment details the wire harness bending mechanism described in the present application, as shown in Figure 1 and Figure 2As shown in the figure, the flexible cable bending mechanism includes: a base 1, a first linear moving mechanism 2, a second linear moving mechanism 3, a third linear moving mechanism 4, a bending seat 5, a fixing plate 6 and a bending component. The first linear moving mechanism 2 is fixed to the base 1. The rear end of the bending seat 5 is fixed to the moving end of the first linear moving mechanism 2. The second linear moving mechanism 3 is fixed to the front end of the bending seat 5. The fixing plate 6 is obliquely fixed to the moving end of the second linear moving mechanism 3. The third linear moving mechanism 4 is fixed to the top surface of the fixing plate 6. The bending component is slidably connected to the fixing plate 6. The workpiece component 14 includes a workpiece body and a flexible cable welded to the rear of the workpiece body through pins. The top of the bending seat 5 can place the workpiece component 14. A pressing mechanism is arranged above the bending seat 5. The pressing mechanism can squeeze and fix the flexible cable. The second linear moving mechanism 3, the third linear moving mechanism 4, the bending seat 5, the fixing plate 6 and the bending component can move back and forth along the Z-axis under the drive of the first linear moving mechanism 2. The third linear moving mechanism 4, the fixing plate 6 and the bending component can move back and forth along the X-axis under the drive of the second linear moving mechanism 3. A pushing end is arranged on the side of the bending component. The top of the bending component is a bending end. The moving end of the third linear moving mechanism 4 can extend and push the pushing end of the bending component. The bending component can approach the workpiece component 14 under the push of the third linear moving mechanism 4. The bending end of the bending component can squeeze the front surface of the workpiece body. The pins connecting the workpiece body and the flexible cable can be bent under the squeeze of the bending component. During use, first place the workpiece component on the top of the bending seat 5, and then use the first linear moving mechanism 2 to lift the workpiece component to a suitable height to facilitate the pressing mechanism to fix the workpiece component. Then the bending component moves to the workpiece component under the drive of the second linear moving mechanism 3. The bending end of the bending component faces the front surface of the workpiece body. Then the pressing mechanism fixes the flexible cable. The moving end of the third linear moving mechanism 4 pushes the pushing end of the bending component. The bending end of the bending component approaches and squeezes the front surface of the workpiece body from the lower oblique side of the workpiece body under the drive of the third linear moving mechanism 4. Since the flexible cable is in a fixed state, squeezing the workpiece body at this time can bend the pins connecting the workpiece body and the flexible cable, so as to adjust the angle between the workpiece body and the flexible cable. Since the whole process is fully automated, the automation degree is high. It has the advantage of high automation degree. In this embodiment, the X-axis is parallel to the ground and the Z-axis is perpendicular to the ground.
[0020] Optionally, in this embodiment, the first linear moving mechanism 2 is a first electric lead screw. A limiting member 15 is arranged on the side of the first electric lead screw. The bottom end of the bending seat 5 can abut against the limiting member 15.
[0021] Optionally, in this embodiment, a fixing base 7 is provided at the top of the bending base 5. A fixing opening for placing the workpiece assembly 14 is formed at the top of the fixing base 7. A suction nozzle hole is formed in the bottom wall of the fixing opening. The suction nozzle is fixed in the suction nozzle hole. The suction nozzle is connected to a vacuum generator, and the suction nozzle can adsorb the workpiece assembly 14. The workpiece assembly 14 is pre-fixed by adsorbing the workpiece assembly 14 with the suction nozzle to prevent the workpiece assembly 14 from shaking during the process of the pressing mechanism fixing the wiring. After the pressing mechanism fixes the wiring, the suction nozzle stops adsorbing the workpiece assembly 14.
[0022] Optionally, in this embodiment, a photoelectric sensor capable of sensing the workpiece assembly 14 is further provided on the bottom wall of the fixing opening. When the photoelectric sensor detects the workpiece assembly 14, the suction nozzle starts to adsorb the workpiece assembly 14.
[0023] Optionally, in this embodiment, the second linear movement mechanism 3 is a second electric lead screw, and the third linear movement mechanism 4 is a cylinder.
[0024] Optionally, in this embodiment, the pressing mechanism includes a third electric lead screw and a pressing head. The pressing head is detachably connected to the moving end of the third electric lead screw. The pressing head can move along the Z-axis and press the wiring under the drive of the third electric lead screw. In this embodiment, the pressing head is located directly above the workpiece assembly 14.
[0025] Optionally, in this embodiment, the fixing plate 6 is obliquely fixed to the moving end of the second electric lead screw through a triangular fixing member. The fixing plate 6 is provided with a limiting groove along the moving direction of the cylinder rod of the cylinder. The bending assembly includes a connecting seat 8, a pushing plate 9, a connecting rod, a buffer member 10 and a bending knife 11. A slide rail is fixed to the back of the fixing plate 6. The bottom end of the connecting seat 8 is slidably connected to the slide rail. The number of bending knives 11 is two. The two bending knives 11 are detachably connected side by side to the top end of the connecting seat 8. The end of the bending knife 11 is the bending end of the bending assembly. The pushing plate 9 is convexly fixed to the middle of the connecting seat 8. The pushing plate 9 is the pushing end of the bending assembly. A pushing block is provided on the cylinder rod of the cylinder. The first end of the connecting rod is fixed to the connecting seat 8. The second end of the connecting rod can pass through the limiting groove. The limiting rod can move back and forth in the limiting groove. The buffer member 10 is fixed to the second end of the connecting rod on the front side of the fixing plate 6. There are also two buffer seats 12. The buffer seats 12 are arranged oppositely at both ends of the limiting groove. A pressing rod 13 is threadedly connected to the buffer seat 12. The pushing block can drive the pushing plate 9 under the drive of the cylinder and drive the connecting seat 8 to approach the workpiece assembly 14. The buffer member 10 can abut against any one of the pressing rods 13. When bending is required, the pushing block drives the pushing plate 9 under the drive of the cylinder and drives the connecting seat 8 to approach the workpiece assembly 14. At this time, the end of the bending knife 11 presses the front of the workpiece body. Since the wiring is in a fixed state, the pins at the connection between the workpiece body and the wiring are stressed and bent, realizing the bending of the pins. When the buffer member 10 abuts against the pressing rod 13, the pressing rod 13 can block the buffer member 10 from continuing to move to play a limiting role.
[0026] Optionally, in this embodiment, the buffer member 10 is made of a flexible material, and the folding cutter 11 is made of an anti-static material.
[0027] Optionally, in this embodiment, the angle between the fixing plate 6 and the ground is 45 degrees. The side of the fixing plate 6 away from the ground is defined as the top surface of the fixing plate 6. In this embodiment, the angle between the top surface of the fixing plate 6 and the ground is 45 degrees.
[0028] Using the wire harness bending mechanism in this embodiment has the advantage of high automation.
Claims
1. A flexible cable bending mechanism, characterized in that, Including: Base (1), first linear movement mechanism (2), second linear movement mechanism (3), third linear movement mechanism (4), bending seat (5), fixing plate (6) and bending component. The first linear movement mechanism (2) is fixed to the base (1). The rear end of the bending seat (5) is fixed to the moving end of the first linear movement mechanism (2). The second linear movement mechanism (3) is fixed to the front end of the bending seat (5). The fixing plate (6) is obliquely fixed to the moving end of the second linear movement mechanism (3). The third linear movement mechanism (4) is fixed to the top surface of the fixing plate (6). The bending component is slidably connected to the fixing plate (6). The workpiece component (14) includes a workpiece body and a wiring harness welded to the rear of the workpiece body by pins. The top of the bending seat (5) can place the workpiece component (14). A pressing mechanism is arranged above the bending seat (5). The pressing mechanism can press and fix the wiring harness. The second linear movement mechanism (3), the third linear movement mechanism (4), the bending seat (5), the fixing plate (6) and the bending component can move back and forth along the Z-axis under the drive of the first linear movement mechanism (2). The third linear movement mechanism (4), the fixing plate (6) and the bending component can move back and forth along the X-axis under the drive of the second linear movement mechanism (3). A pushing end is arranged on the side of the bending component. The top of the bending component is a bending end. The moving end of the third linear movement mechanism (4) can extend and push the pushing end of the bending component. The bending component can approach the workpiece component (14) under the push of the third linear movement mechanism (4). The bending end of the bending component can press the front surface of the workpiece body. The pins connecting the workpiece body and the wiring harness can be bent under the extrusion of the bending component.
2. The flexible cable bending mechanism according to claim 1, wherein: The first linear movement mechanism (2) is a first electric lead screw. A limiting member (15) is arranged on the side of the first electric lead screw. The bottom end of the bending seat (5) can abut against the limiting member (15).
3. The flexible cable bending mechanism according to claim 2, wherein: A fixing seat (7) is arranged on the top of the bending seat (5). A fixing opening for placing the workpiece component (14) is opened on the top of the fixing seat (7). A suction nozzle hole is opened on the bottom wall of the fixing opening. The suction nozzle is fixed to the suction nozzle hole. The suction nozzle is connected to a vacuum generator. The suction nozzle can adsorb the workpiece component (14).
4. The flexible cable bending mechanism according to claim 3, wherein: An optoelectronic sensor capable of sensing the workpiece component (14) is further arranged on the bottom wall of the fixing opening.
5. The flexible cable bending mechanism according to claim 3, wherein: The second linear movement mechanism (3) is a second electric lead screw. The third linear movement mechanism (4) is a cylinder.
6. The flexible cable bending mechanism according to claim 5, characterized in that: The pressing mechanism includes a third electric lead screw and a pressing head. The pressing head is detachably connected to the moving end of the third electric lead screw. The pressing head can approach and press the wiring harness along the Z-axis under the drive of the third electric lead screw.
7. The flexible cable bending mechanism according to claim 6, characterized in that: The fixed plate (6) is inclined and fixed to the moving end of the second electric lead screw through a triangular fixing member. The fixed plate (6) is provided with a limiting groove along the moving direction of the cylinder rod. The bending assembly includes a connecting seat (8), a pushing plate (9), a connecting rod, a buffer member (10) and a bending knife (11). A slide rail is fixed to the back surface of the fixed plate (6). The bottom end of the connecting seat (8) is slidably connected to the slide rail. The number of bending knives (11) is two. The two bending knives (11) are detachably connected to the top end of the connecting seat (8) side by side. The end of the bending knife (11) is the bending end of the bending assembly. The pushing plate (9) is convexly fixed to the middle of the connecting seat (8). The pushing plate (9) is the pushing end of the bending assembly. A pushing block is arranged on the cylinder rod of the cylinder. The first end of the connecting rod is fixed to the connecting seat (8). The second end of the connecting rod can pass through the limiting groove. The limiting rod can move back and forth in the limiting groove. The buffer member (10) is fixed to the second end of the connecting rod on the front surface of the fixed plate (6). There are also two buffer seats (12). The buffer seats (12) are arranged oppositely at both ends of the limiting groove. A pressing rod (13) is threadedly connected to the buffer seat (12). The pushing block can squeeze the pushing plate (9) under the drive of the cylinder and drive the connecting seat (8) to approach the workpiece assembly (14). The buffer member (10) can abut against any one of the pressing rods (13).
8. The flexible cable bending mechanism according to claim 7, characterized in that: The buffer member (10) is made of a flexible material, and the bending knife (11) is made of an anti-static material.
9. The flexible cable bending mechanism according to claim 7, wherein: The included angle between the fixed plate (6) and the ground is 45 degrees.