Flexible photovoltaic support
Through the concrete expansion foundation and flexible cable support cable structure, the structural instability of photovoltaic brackets caused by uneven settlement of tailings slag in tailings ponds is solved, and high stability and low-cost photovoltaic module installation is achieved, which enhances wind resistance and service life.
Patent Information
- Application Number
- CN202422273546.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The existing photovoltaic brackets in tailings ponds are unstable and prone to deformation due to uneven settlement of tailings slag, resulting in hidden cracks in photovoltaic modules and high construction costs.
The concrete extension foundation and flexible cable support cable mesh structure are adopted to form an X-shaped bracket fixing system, combining flexible support cables and cables to improve structural stability, and the adjustability and reliability of flexible cables are improved through NUT wire clip connections.
It improves the installation stability of photovoltaic modules, reduces losses caused by uneven settlement of tailings slag, enhances wind resistance, reduces construction difficulty and cost, and extends service life.
Smart Images

Figure CN223157003U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic equipment, in particular to a flexible photovoltaic support. Background Art
[0002] The main function of a photovoltaic support is to fix photovoltaic modules, and at the same time, it also has the function of protecting photovoltaic modules from being damaged by weather factors such as strong winds. It belongs to the most basic but very crucial component in a photovoltaic system.
[0003] Currently, the foundation of a photovoltaic support is generally a ground pile or a pipe pile. The photovoltaic support with this structure has poor structural stability. When it is applied in a tailings pond, if uneven settlement occurs in the tailings slag with a large depth, the upper components of the photovoltaic support are prone to deformation, resulting in hidden cracks in the photovoltaic modules, and the accident losses are relatively large.
[0004] Therefore, there is an urgent need to propose a flexible photovoltaic support to solve the above technical problems. Summary of the Utility Model
[0005] The utility model provides a flexible photovoltaic support, which has high structural stability, can reduce the losses caused by uneven settlement of tailings slag, has a high wind load resistance ability, improves the installation stability of photovoltaic modules, and moreover, the construction difficulty and construction cost are both relatively low.
[0006] To achieve this purpose, the utility model adopts the following technical solutions:
[0007] The flexible photovoltaic support includes:
[0008] A concrete spread foundation, in an X shape, and end concrete columns and a middle concrete column are respectively arranged at the four ends and the middle intersection of the concrete spread foundation;
[0009] Flexible cables, and flexible cables are connected between the middle concrete column and each of the end concrete columns;
[0010] Flexible support cables, and multiple flexible support cables are arranged between every two adjacent flexible cables. All the flexible support cables and all the flexible cables form a support cable network, and the support cable network is used to fix photovoltaic modules.
[0011] Optionally, a middle cable fixing piece is buried at the top of the middle concrete column, and an end cable fixing piece is buried at the top of the end concrete column. One end of each flexible cable is connected to the middle cable fixing piece, and the other end is connected to the corresponding end cable fixing piece.
[0012] Optionally, the end of the flexible cable is connected to the middle cable fixing member by a NUT clamp; and / or, the end of the flexible cable is connected to the end cable fixing member by a NUT clamp.
[0013] Optionally, a plurality of support cable fixing members are provided on the flexible cable, and the flexible support cables on both sides of the flexible cable are arranged in one-to-one correspondence, and one ends of two corresponding flexible support cables are both connected to the same support cable fixing member by a NUT clamp.
[0014] Optionally, a plurality of the flexible support cables between two adjacent flexible cables are arranged in parallel at intervals, and a plurality of the photovoltaic modules are laid on two adjacent flexible support cables.
[0015] Optionally, among a plurality of the photovoltaic modules laid on two same flexible support cables, the sides of two adjacent photovoltaic modules are connected to the flexible support cable by the same middle clamp, and the sides of two photovoltaic modules located at both ends are connected to the flexible support cable by edge clamps.
[0016] Optionally, the middle clamp includes a middle fixing block arranged on the flexible support cable and a middle pressing block detachably connected to the middle fixing block, and the middle pressing block includes two symmetrically arranged middle pressing ears, and the two middle pressing ears are used for pressing the two connected sides against the flexible support cable.
[0017] Optionally, the edge clamp includes an edge fixing block arranged on the flexible support cable and an edge pressing block detachably connected to the edge fixing block, and the edge pressing block includes an edge pressing ear, and the edge pressing ear is used for pressing the side located at the end against the flexible support cable.
[0018] Optionally, the included angle between the flexible support cable and the flexible cable is 45°.
[0019] Optionally, the support cable network is arranged obliquely.
[0020] Advantages of the present utility model:
[0021] The present utility model provides a flexible photovoltaic support, which includes a concrete spread foundation, flexible cables and flexible support cables. The concrete spread foundation is in an X shape, and end concrete columns and middle concrete columns are provided at the ends and the intersection in the middle of the concrete spread foundation. The end concrete columns, the middle concrete columns and the X-shaped concrete spread foundation together form a support fixing system. Compared with the ground piles or pipe piles in the prior art, the support fixing system has higher stability, stronger ability to resist deformation when uneven settlement occurs in the tailings slag, reduces the risk of deformation of the support cable net for fixing the photovoltaic modules on the upper part of the support fixing system, and further reduces the risk of hidden cracks in the photovoltaic modules, with lower accident losses. Moreover, the concrete spread foundation, the end concrete columns and the middle concrete columns are formed into a whole by means of concrete pouring, further improving the structural stability, and having lower construction difficulty and construction cost. In addition, setting the concrete spread foundation in an X shape can make full use of the site space and improve the space utilization rate.
[0022] Multiple flexible support cables and multiple flexible cables form a support cable net, and the photovoltaic modules are fixed through the support cable net, improving the vertical stiffness of the flexible photovoltaic modules, reducing the vibration amplitude of the photovoltaic modules under wind loads, thereby improving the wind resistance ability of the flexible photovoltaic support and extending the service life of the flexible photovoltaic support, with relatively high practicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for description in the embodiments of the present utility model. Obviously, the following described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to the content of the embodiments of the present utility model and these drawings.
[0024] Figure 1 is a schematic structural diagram of the flexible photovoltaic support provided by the embodiment of the present utility model;
[0025] Figure 2 is Figure 1 an enlarged view at A;
[0026] Figure 3 is Figure 1 an enlarged view at B;
[0027] Figure 4 is Figure 1 an enlarged view at C;
[0028] Figure 5 is Figure 1 an enlarged view at D.
[0029] In the figure:
[0030] 10. Photovoltaic module;
[0031] 100. Concrete spread foundation; 101. Transverse concrete foundation; 102. Longitudinal concrete foundation; 110. End concrete column; 111. End cable fixing piece; 120. Middle concrete column; 121. Middle cable fixing piece; 200. Flexible cable; 300. Flexible support cable; 400. NUT clamp; 500. Middle clamp; 510. Middle fixing block; 520. Middle pressing block; 521. Middle pressing ear; 600. Edge clamp; 610. Edge fixing block; 620. Edge pressing block; 621. Edge pressing ear; 700. Support cable fixing piece. Detailed implementation manner
[0032] The present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present utility model, rather than limiting the present utility model. In addition, it should be noted that for the convenience of description, only parts related to the present utility model are shown in the drawings, rather than all the structures.
[0033] In the description of the present utility model, unless otherwise clearly defined and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0034] In the present utility model, unless otherwise clearly defined and limited, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features therebetween. Moreover, the first feature being "above", "above", and "on" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the horizontal height of the first feature is higher than that of the second feature. The first feature being "below", "below", and "under" the second feature includes the first feature being directly below and obliquely below the second feature, or simply indicating that the horizontal height of the first feature is lower than that of the second feature.
[0035] In the description of this embodiment, the orientation or positional relationships such as "upper", "lower", "left", and "right" are based on the orientation or positional relationships shown in the drawings. They are only for the convenience of description and simplifying the operations, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
[0036] This embodiment provides a flexible photovoltaic support with relatively high structural stability, which can reduce the losses caused by uneven settlement of tailings slag, has a relatively high wind load resistance ability, improves the installation stability of photovoltaic modules, and moreover, has relatively low construction difficulty and construction cost.
[0037] Specifically, as Figures 1-3 shown, the flexible photovoltaic support includes a concrete spread foundation 100, flexible cables 200, and flexible support cables 300.
[0038] Among them, the concrete spread foundation 100 is in an X shape. End concrete columns 110 and a middle concrete column 120 are respectively provided at the four ends and the middle intersection of the concrete spread foundation 100. A flexible cable 200 is connected between the middle concrete column 120 and each end concrete column 110. A plurality of flexible support cables 300 are provided between every two adjacent flexible cables 200. All the flexible support cables 300 and all the flexible cables 200 form a support cable network, and the support cable network is used to fix the photovoltaic module 10.
[0039] The flexible photovoltaic support provided in this embodiment jointly forms a support fixing system through the end concrete columns 110, the middle concrete column 120, and the X-shaped concrete spread foundation 100. Compared with the ground piles or pipe piles in the prior art, this support fixing system has relatively high stability, has a relatively strong ability to resist deformation when uneven settlement occurs in the tailings slag, reduces the risk of deformation of the support cable network for fixing the photovoltaic module 10 above the support fixing system, and further reduces the risk of hidden cracks in the photovoltaic module 10, with relatively low accident losses.
[0040] Moreover, the concrete spread foundation 100, the end concrete columns 110, and the middle concrete column 120 are formed into an integral body by means of concrete pouring, further improving the structural stability, and having relatively low construction difficulty and construction cost. In addition, setting the concrete spread foundation 100 in an X shape can make full use of the site space and improve the space utilization rate.
[0041] A support cable network is formed by multiple flexible support cables 300 and multiple flexible cables 200, and the photovoltaic module 10 is fixed by the support cable network, which improves the vertical stiffness of the flexible photovoltaic module 10, reduces the vibration amplitude of the photovoltaic module 10 under wind load, thereby improving the wind resistance of the flexible photovoltaic support and extending the service life of the flexible photovoltaic support, with high practicability.
[0042] Optionally, continue to refer to Figure 1 , in this embodiment, the concrete spread foundation 100 is formed by symmetrically and cross-arranging a transverse concrete foundation 101 and a longitudinal concrete foundation 102, which is convenient for construction. The widths of the transverse concrete foundation 101 and the longitudinal concrete foundation 102 can be adjusted according to the bearing capacity of the foundation.
[0043] Optionally, both the flexible cable 200 and the flexible support cable 300 can be made of steel strands. Steel strands have the advantages of good flexibility, high tensile strength, good corrosion resistance and light texture.
[0044] Furthermore, continue to refer to Figure 1 , the support cable network is inclined. Specifically, the inclination angle of the support cable network can be adjusted by adjusting the heights of the end concrete columns 110 and the middle concrete columns 120, so that the photovoltaic module 10 can fully receive sunlight.
[0045] Furthermore, continue to refer to Figure 2 and Figure 3 , a middle cable fixing member 121 is embedded at the top of the middle concrete column 120, and an end cable fixing member 111 is embedded at the top of the end concrete column 110. One end of each flexible cable 200 is connected to the middle cable fixing member 121, and the other end is connected to the corresponding end cable fixing member 111. By embedding the middle cable fixing member 121 at the top of the middle concrete column 120 during the casting of the middle concrete column 120 to fix the middle cable fixing member 121, the construction is convenient, and the connection strength between the middle cable fixing member 121 and the middle concrete column 120 is relatively high, improving the reliability of the connection between the flexible cable 200 and the middle concrete column 120. By embedding the end cable fixing member 111 at the top of the end concrete column 110 during the casting of the end concrete column 110 to fix the end cable fixing member 111, the construction is convenient, and the connection strength between the end cable fixing member 111 and the end concrete column 110 is relatively high, improving the reliability of the connection between the flexible cable 200 and the end concrete column 110.
[0046] Preferably, continue to refer to Figure 2, in a possible embodiment, the end of the flexible cable 200 is connected to the end cable fixture 111 through a NUT clamp 400. The NUT clamp 400 can adjust the locking degree of the flexible cable 200. Therefore, the requirement for the processing precision of the length of the flexible cable 200 can be reduced. Moreover, after long-term use, the flexible cable 200 may become longer due to long-term tensile force. The NUT clamp 400 can also tighten the lengthened flexible cable 200 again without replacing the new flexible cable 200, reducing the maintenance difficulty and maintenance cost.
[0047] It should be noted that the structure of the NUT clamp 400 is prior art. Therefore, its specific structure will not be described in detail herein.
[0048] Preferably, referring further to Figure 3 , in another possible embodiment, the end of the flexible cable 200 can also be connected to the middle cable fixture 121 through a NUT clamp 400.
[0049] In this embodiment, the end of the flexible cable 200 is connected to the middle cable fixture 121 through a NUT clamp 400, and the end of the flexible cable 200 is also connected to the end cable fixture 111 through a NUT clamp 400. With such an arrangement, the adjustment range of the flexible cable 200 can be improved.
[0050] Furthermore, referring further to Figure 2 , in this embodiment, a plurality of support cable fixtures 700 are provided on the flexible cable 200. The flexible support cables 300 on both sides of the flexible cable 200 are arranged in one-to-one correspondence. One end of each pair of corresponding flexible support cables 300 is connected to the same support cable fixture 700 through a NUT clamp 400. The connection between the flexible support cable 300 and the flexible cable 200 is realized through the support cable fixture 700. The structure is simple, the connection reliability is relatively high, and one support cable fixture 700 can fix two flexible support cables 300, reducing the use of parts, which is beneficial to reducing the part cost and facilitating the assembly of the flexible photovoltaic bracket. Moreover, the flexible support cable 300 is connected to the support cable fixture 700 through a NUT clamp 400, which can realize the adjustment of the length of the flexible support cable 300. Therefore, the requirement for the processing precision of the length of the flexible support cable 300 can be reduced. In addition, after long-term use, the flexible support cable 300 may become longer due to long-term tensile force. The NUT clamp 400 can also tighten the lengthened flexible support cable 300 again without replacing the new flexible support cable 300, reducing the maintenance difficulty and maintenance cost. In addition, the structural stability of the flexible photovoltaic bracket can also be improved.
[0051] Furthermore, referring further to Figure 1, a plurality of flexible support cables 300 between adjacent two flexible cables 200 are arranged in parallel at intervals, and a plurality of photovoltaic modules 10 are laid on adjacent two flexible support cables 300. With such an arrangement, the photovoltaic modules 10 can be reliably fixed, the installation is relatively convenient, and the number of photovoltaic modules 10 that can be fixed is also relatively large.
[0052] Preferably, the included angle between the flexible support cable 300 and the flexible cable 200 is 45°. With such a setting, the structural stability of the flexible photovoltaic support is relatively high, and the number of photovoltaic modules 10 that can be arranged is more.
[0053] Furthermore, as Figure 4 and Figure 5 shown, among a plurality of photovoltaic modules 10 laid on the same two flexible support cables 300, the sides of adjacent two photovoltaic modules 10 are connected to the flexible support cable 300 through the same middle clamp 500, and the sides of the two photovoltaic modules 10 at both ends are connected to the flexible support cable 300 through the edge clamps 600. Setting adjacent two photovoltaic modules 10 to share the middle clamp 500 can simplify the structure of the flexible photovoltaic support, is beneficial to reducing the part cost, and improving the assembly efficiency.
[0054] Furthermore, continue to refer to Figure 4 , in this embodiment, the middle clamp 500 includes a middle fixing block 510 arranged on the flexible support cable 300 and a middle pressing block 520 detachably connected to the middle fixing block 510. The middle pressing block 520 includes two symmetrically arranged middle pressing ears 521, and the two middle pressing ears 521 are used to press the connected two sides against the flexible support cable 300. When installing the middle clamp 500, first fix the middle fixing block 510 on the flexible support cable 300, then place the photovoltaic module 10, and finally make the two middle pressing ears 521 of the middle pressing block 520 correspond to the two sides to be fixed, and connect the middle pressing block 520 to the middle fixing block 510. The middle clamp 500 has a simple structure, is convenient to install, and has a better effect of fixing the photovoltaic module 10.
[0055] Optionally, the middle fixing block 510 can be connected to the middle pressing block 520 by means of bolt connection. The bolt connection has a simple structure, is relatively convenient for installation and disassembly, and has a relatively high connection strength. Moreover, the threaded connection method is also convenient for adjusting the pressing force of the middle pressing ears 521 on the photovoltaic module 10 to ensure the reliability of the middle clamp 500 in fixing the photovoltaic module 10.
[0056] Furthermore, continue to refer to Figure 5, in this embodiment, the edge fixture 600 includes an edge fixing block 610 disposed on the flexible support cable 300 and an edge pressing block 620 detachably connected to the edge fixing block 610. The edge pressing block 620 includes an edge pressing ear 621, and the edge pressing ear 621 is used to press the side edge at the end against the flexible support cable 300. When installing the edge fixture 600, first fix the edge fixing block 610 on the flexible support cable 300, then place the photovoltaic module 10, and finally align the edge pressing ear 621 of the edge pressing block 620 with the side edge to be fixed and connect the edge pressing block 620 to the edge fixing block 610. The edge fixture 600 has a simple structure, is convenient to install, and has a better effect of fixing the photovoltaic module 10.
[0057] Optionally, the edge fixing block 610 can be connected to the edge pressing block 620 by means of bolt connection. The bolt connection structure is simple, convenient for installation and disassembly, and has a relatively high connection strength. Moreover, the threaded connection method is also convenient for adjusting the pressing force of the edge pressing ear 621 on the photovoltaic module 10 to ensure the reliability of the edge fixture 600 in fixing the photovoltaic module 10.
[0058] The flexible photovoltaic support structure provided in this embodiment has a simple and reasonable structure, reliable structural mechanical properties, can give full play to the performance of the structural materials, greatly improves the integrity of the structural system, makes the overall structure safer and more stable, and has the advantages of convenient construction and wide application range. Compared with the traditional pile-type flexible photovoltaic support and pipe pile-type flexible photovoltaic support, the influence caused by uneven settlement is greatly reduced. At the same time, the construction process is optimized, and the construction difficulty and construction cost are reduced.
[0059] Obviously, the above embodiments of the present invention are merely examples for clearly explaining the present invention, rather than limiting the implementation manners of the present invention. For those of ordinary skill in the art, various obvious changes, re-adjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to enumerate all the implementation manners here. Any modification, equivalent replacement and improvement made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. Flexible photovoltaic support, characterized in that, Comprising: A concrete spread foundation (100) in an X shape, with end concrete columns (110) and a middle concrete column (120) provided at the four ends and the middle intersection of the concrete spread foundation (100) respectively; Flexible cables (200), with the flexible cables (200) connected between the middle concrete column (120) and each of the end concrete columns (110); Flexible support cables (300), with multiple flexible support cables (300) provided between every two adjacent flexible cables (200), and all the flexible support cables (300) and all the flexible cables (200) forming a support cable network for fixing the photovoltaic modules (10).
2. The flexible photovoltaic support according to claim 1, wherein A middle cable fixing member (121) is buried at the top of the middle concrete column (120), and an end cable fixing member (111) is buried at the top of the end concrete column (110). One end of each flexible cable (200) is connected to the middle cable fixing member (121), and the other end is connected to the corresponding end cable fixing member (111).
3. The flexible photovoltaic support according to claim 2, wherein The end of the flexible cable (200) is connected to the middle cable fixing member (121) through a NUT clamp (400); and / or, the end of the flexible cable (200) is connected to the end cable fixing member (111) through a NUT clamp (400).
4. The flexible photovoltaic support according to claim 1, characterized in that A plurality of support cable fixing members (700) are provided on the flexible cable (200), and the flexible support cables (300) on both sides of the flexible cable (200) are arranged in one-to-one correspondence. One end of each pair of corresponding flexible support cables (300) is connected to the same support cable fixing member (700) through a NUT clamp (400).
5. The flexible photovoltaic support according to any one of claims 1-4, characterized in that, The multiple flexible support cables (300) between every two adjacent flexible cables (200) are arranged in parallel at intervals, and a plurality of the photovoltaic modules (10) are laid on every two adjacent flexible support cables (300).
6. The flexible photovoltaic support according to claim 5, characterized in that, Among the plurality of photovoltaic modules (10) laid on the same two flexible support cables (300), the sides of two adjacent photovoltaic modules (10) are connected to the flexible support cables (300) through the same middle clamp (500), and the sides of the two photovoltaic modules (10) at both ends are connected to the flexible support cables (300) through edge clamps (600).
7. The flexible photovoltaic support according to claim 6, wherein, The middle clamp (500) includes a middle fixing block (510) arranged on the flexible support cable (300) and a middle pressing block (520) detachably connected to the middle fixing block (510). The middle pressing block (520) includes two symmetrically arranged middle pressing ears (521) for pressing the two connected sides against the flexible support cable (300).
8. The flexible photovoltaic support according to claim 6, wherein The edge clamp (600) includes an edge fixing block (610) arranged on the flexible support cable (300) and an edge pressing block (620) detachably connected to the edge fixing block (610). The edge pressing block (620) includes an edge pressing ear (621), and the edge pressing ear (621) is used to press the side edge at the end against the flexible support cable (300).
9. The flexible photovoltaic support according to claim 5, characterized in that, The included angle between the flexible support cable (300) and the flexible cable (200) is 45°.
10. The flexible photovoltaic support according to any one of claims 1-4, characterized in that, The support cable net is inclinedly arranged.