Sterilizing and cooling all-in-one machine for dregs vinegar production line

Abstract

The utility model discloses a dreg vinegar production line sterilization and cooling all-in-one machine, which comprises a first conveying pipeline, a first pneumatic pump, a sterilization mechanism, a second conveying pipeline, a second pneumatic pump and a cooling mechanism, and dregs vinegar is stably conveyed between the first conveying pipeline and the second conveying pipeline through the first pneumatic pump and the second pneumatic pump. The conveyed dregs are sterilized by an electric field through the sterilization mechanism, so that comprehensive sterilization is guaranteed, and the quality safety of the dregs vinegar is improved. And finally, the dregs are conveyed to the cooling mechanism through the second pneumatic pump to be cooled, and the dregs vinegar cooled by the cooling mechanism is output at a clinker opening, so that subsequent collection is facilitated. Meanwhile, a sterilizing mechanism and a cooling mechanism are integrally operated in the production line, so that the production and treatment effects of the dregs vinegar are improved, and the dregs vinegar can be stored and sold for a long time.

Description

Technical Field

[0001] The utility model relates to the technical field of food cooling and sterilization, and particularly relates to a sterilization and cooling integrated machine for a waste vinegar production line. Background Art

[0002] As a local specialty, waste vinegar is extremely popular in Hainan Province. Its specialty lies in using the sour vinegar produced by fermenting the distiller's grains generated during the folk wine-making process as the soup base, usually with seasonings such as chili peppers, sugar, and monosodium glutamate to enhance the flavor. The taste of waste vinegar is sour and spicy and palatable, and it is one of the very popular local snacks in Hainan Province. It can be used either as part of the staple food or as an appetizer. During the production and processing of waste vinegar, sterilization and cooling treatments are required to ensure the safety of waste vinegar and extend its shelf life. In related technologies of food cooling and sterilization, for example, a sterilization and cooling device for a beverage processing production line disclosed in CN211642835U inputs beverages through a feeding high-position section and a first feeding inclined section. When the beverage flows to the high-temperature sterilization low-position section, it is sterilized by a high-temperature water tank, and then through the cooperation of a partition push plate and a pressing plate, the beverage is precooled in the high-position section through wind rods and immersed in water for low-temperature cooling, so that the effective contact time for sterilization and cooling can be precisely controlled, with good versatility and conducive to obtaining better sterilization and cooling effects. However, due to the unstable flow of the partition push plate and the pressing plate in the circulating transmission line, the heating of the high-temperature sterilization low-position section is uneven, resulting in a low sterilization effect. In the continuous transmission process, the precooling by wind rods only targets the surface of the beverage, and the precooling effect on the inside of water molecules is low.

[0003] In view of this, a sterilization and cooling integrated machine for a waste vinegar production line is proposed to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a sterilization and cooling integrated machine for a waste vinegar production line to solve the problems described in the background art.

[0005] The technical solution of the utility model is realized as follows:

[0006] A sterilization and cooling integrated machine for a waste vinegar production line includes: a first conveying pipeline, a first pneumatic pump, a sterilization mechanism, a second conveying pipeline, a second pneumatic pump, and a cooling mechanism. The input port of the first conveying pipeline is used to receive the waste vinegar, and the other end is connected to the first pneumatic pump. The output end of the first pneumatic pump is communicated with the input end of the sterilization mechanism. The output end of the sterilization mechanism is connected to a second conveying pipeline. The second conveying pipeline is connected to the input end of the second pneumatic pump. The output end of the second pneumatic pump is connected to the cooling mechanism, and a discharge port is provided at the bottom of the cooling mechanism.

[0007] A further technical solution is that check valves are built into the first delivery pipeline and the second delivery pipeline and are connected to the first pneumatic pump and the second pneumatic pump.

[0008] A further technical solution is that the sterilization mechanism includes an upper insulating box and a lower insulating box. A first electrode is provided on the inner top surface of the upper insulating box, and a second electrode is provided on the inner bottom surface. A capacitance chamber is provided between the first electrode and the second electrode. A battery pack is provided at the bottom inside the lower insulating box. An energizing switch is provided for the first electrode and the second electrode, and the battery pack is electrically connected to the energizing switch.

[0009] A further technical solution is that an electricity consumption detector and a capacitance controller are connected to the top surface of the upper insulating box. The electricity consumption detector is used to detect the electric energy of the first electrode and the second electrode, and the capacitance controller is used to connect to the capacitance chamber.

[0010] A further technical solution is that the upper insulating box is connected to the first delivery pipeline and the second delivery pipeline, and the first delivery pipeline and the second delivery pipeline extend into the upper insulating box and communicate with the capacitance chamber.

[0011] A further technical solution is that the cooling mechanism includes a pre-cooling treatment box and a final cooling treatment box. The pre-cooling treatment box is communicated with the second pneumatic pump through a third delivery pipeline, and the pre-cooling treatment box is communicated with the final cooling treatment box through a duckbill valve.

[0012] A further technical solution is that a receiving box is provided at the bottom inside the pre-cooling treatment box. The two sides of the receiving box are respectively communicated with the third delivery pipeline and the duckbill valve. A vacuum generator is provided on the top surface of the final cooling treatment box, and the output end of the vacuum generator is communicated with the pre-cooling treatment box.

[0013] A further technical solution is that a water cooling source is provided at the top of the pre-cooling treatment box, a water pump is provided on the top surface of the final cooling treatment box, and a water cooling circulation pipe is provided inside the final cooling treatment box. The water cooling circulation pipe is connected to the water cooling source through the water pump.

[0014] A further technical solution is that the water cooling source includes a water cooling box. A mesh partition is provided inside the water cooling box. The mesh partition is used for placing cold objects above and receiving water sources. The water cooling box is connected to the water pump through the third delivery pipeline.

[0015] A further technical solution is that a feed port for water sources and cold objects penetrates through the top surface of the water cooling box.

[0016] The beneficial effects of the present utility model are as follows:

[0017] 1. Through the first pneumatic pump and the second pneumatic pump, the waste vinegar is smoothly transported between the first conveying pipeline and the second conveying pipeline. The waste vinegar being transported is sterilized by an electric field through a sterilization mechanism to ensure comprehensive sterilization and improve the quality and safety of the waste vinegar. Finally, the waste vinegar is transported to a cooling mechanism for cooling through the second pneumatic pump. The waste vinegar cooled by the cooling mechanism is output at the cooked material outlet, facilitating subsequent collection. At the same time, the sterilization mechanism and the cooling mechanism operate integrally in the production line to improve the production and treatment effect of the waste vinegar and ensure that the waste vinegar can be stored and sold for a long time.

[0018] 2. Check valves and duckbill valves are provided in the first conveying pipeline, the second conveying pipeline, and the third conveying pipeline to prevent backflow when the waste vinegar is transported.

[0019] 3. The sterilization mechanism uses a first electrode, a second electrode, and a capacitance chamber to generate an electric field to comprehensively sterilize the waste vinegar flowing smoothly through the capacitance chamber, improving the safety quality of the waste vinegar.

[0020] 4. A cooling mechanism is used to quickly and comprehensively cool the waste vinegar after sterilization treatment to ensure that the waste vinegar can be stored and sold for a long time. Description of the Drawings

[0021] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0022] In the figure, 1. First conveying pipeline; 2. First pneumatic pump; 3. Second conveying pipeline; 4. Second pneumatic pump; 5. Discharge port; 6. Check valve; 7. Upper insulating box; 8. Lower insulating box; 9. First electrode; 10. Second electrode; 11. Capacitance chamber; 12. Battery pack; 13. Electric detector; 14. Capacitance controller; 15. Pre-cooling treatment box; 16. Final cooling treatment box; 17. Third conveying pipeline; 18. Duckbill valve; 19. Receiving box; 20. Vacuum generator; 21. Water pump; 22. Water cooling circulation pipe; 23. Water cooling box; 24. Mesh partition board; 25. Feed port. Detailed Embodiments

[0023] In order to better understand the technical content of the present utility model, specific embodiments are provided below, and the present utility model will be further described in conjunction with the drawings.

[0024] See Figure 1A sterilization and cooling integrated machine for a lees vinegar production line includes: a first conveying pipeline 1, a first pneumatic pump 2, a sterilization mechanism, a second conveying pipeline 3, a second pneumatic pump 4 and a cooling mechanism. The input port of the first conveying pipeline 1 is used to receive lees vinegar, and the other end is connected to the first pneumatic pump 2 of the water-cooling circulation pipe. The output end of the first pneumatic pump 2 is connected to the input end of the sterilization mechanism. The output end of the sterilization mechanism is connected to the second conveying pipeline 3, the second conveying pipeline 3 is connected to the input end of the second pneumatic pump 4, the output end of the second pneumatic pump 4 is connected to the cooling mechanism, and a discharge port 5 is provided at the bottom of the cooling mechanism.

[0025] It should be noted that the first pneumatic pump 2 and the second pneumatic pump 4 are diaphragm pneumatic pumps, which have the advantage of stable liquid transmission, making it easier for the subsequent sterilization mechanism to fully disinfect the vinegar residue.

[0026] Specifically, the finished product is smoothly transferred between the first and second delivery pipes 1 and 3 via a first pneumatic pump 2 and a second pneumatic pump 4. The transferred dregs are sterilized using an electric field by a sterilization mechanism, ensuring comprehensive sterilization and improving the quality and safety of the dregs vinegar. Finally, the dregs are transferred to a cooling mechanism by the second pneumatic pump 4 for cooling. The cooled dregs vinegar is then discharged from the clinker outlet for subsequent collection. Furthermore, the sterilization and cooling mechanisms operate integrally within the production line, improving the production and processing efficiency of the dregs vinegar and ensuring the long-term storage and sale of the dregs vinegar.

[0027] Preferably, the first delivery pipeline 1 and the second delivery pipeline 3 are built with a check valve 6 and are connected to the first pneumatic pump 2 and the second pneumatic pump 4 .

[0028] The check valve 6 can be opened by the flow of the dregs vinegar itself, so that the dregs vinegar can flow smoothly from the first conveying pipe 1 and the second conveying pipe 3 of the water-cooling circulation pipe. At the same time, it can also prevent the dregs vinegar from flowing back during the flow, thereby improving the efficiency and safety of the overall work.

[0029] Preferably, the sterilization mechanism includes an upper insulating box 7 and a lower insulating box 8, a first electrode 9 is provided on the top surface of the upper insulating box 7, a second electrode 10 is provided on the bottom surface, a capacitor cavity 11 is provided between the first electrode 9 and the second electrode 10, a battery pack 12 is provided on the bottom of the lower insulating box 8, the first electrode 9 and the second electrode 10 are provided with a power switch, and the battery pack 12 and the power switch are electrically connected.

[0030] Furthermore, a power detector 13 and a capacitor controller 14 are connected to the top surface of the upper insulating box 7 . The power detector 13 is used to detect the power of the first electrode 9 and the second electrode 10 , and the capacitor controller 14 is used to be connected to the capacitor cavity 11 .

[0031] Furthermore, the upper insulating box 7 is connected to the first conveying pipeline 1 and the second conveying pipeline 3. The first conveying pipeline 1 and the second conveying pipeline 3 extend into the upper insulating box 7 and communicate with the capacitor cavity.

[0032] When the battery pack 12 energizes the first electrode 9 and the second motor, the capacitor chamber 11 is discharged through the first electrode 9 and the second motor, causing electrical energy to be stored in the capacitor chamber 11. When the slop vinegar passes through, the capacitor controller 14 is activated, releasing an electric field in the capacitor chamber 11. The electric field strength penetrates the slop vinegar, thereby completely eliminating bacteria within the slop vinegar and improving its quality and safety.

[0033] Preferably, the cooling mechanism includes a pre-cooling treatment box 15 and a final cooling treatment box 16. The pre-cooling treatment box 15 is connected to the second pneumatic pump 4 through a third delivery pipe 17. The pre-cooling treatment box 15 is connected to the final cooling treatment box through a duckbill valve 18.

[0034] Furthermore, a receiving box 19 is provided at the bottom of the pre-cooling treatment box 15, and the two sides of the receiving box 19 are respectively connected to the third conveying pipe 17 and the duckbill valve 18. A vacuum generator 20 is provided on the top surface of the final cooling treatment box 16, and the output end of the vacuum generator 20 is connected to the pre-cooling treatment box 15.

[0035] It should be noted that when the duckbill valve 18 is used, the duckbill valve 18 cannot be opened without external force, thereby preventing the waste vinegar from flowing back and ensuring that the vacuum generator 20 creates a vacuum.

[0036] As the dregs vinegar flows through the pre-cooling tank 15, the vacuum generator 20 is activated, simultaneously closing the second pneumatic pump 4 and the check valve 6. This evacuates the air from the pre-cooling tank 15, creating a vacuum and initially cooling the dregs vinegar in the receiving tank 19. When the vacuum generator 20 activates the second priming pump, external pressure forces the dregs vinegar from the receiving tank 19 through the duckbill valve 18, delivering the pre-cooled dregs vinegar to the final cooling tank 16. This pre-cooling process improves the efficiency of the subsequent final cooling process.

[0037] Preferably, a water cooling source is provided on the top of the pre-cooling treatment box 15, a water pump 21 is provided on the top surface of the final cooling treatment box 16, a water cooling circulation pipe 22 is provided in the final cooling treatment box 16, and the water cooling circulation pipe 22 is connected to the water cooling source through the water pump 21.

[0038] Furthermore, the water cooling source includes a water cooling box 23 , which has a built-in mesh partition 24 . The mesh partition 24 is used to place cold objects on top and is used to receive water. The water cooling box 23 is connected to the water pump 21 through a third delivery pipe 17 .

[0039] Furthermore, a feed port 25 for water and cold objects is passed through the top surface of the water cooling box 23 .

[0040] It should be noted that the cold object is modified as ice cubes: the cold object is cold water or ice cubes are dissolved in water.

[0041] After the dregs vinegar enters the final cooling treatment box 16, cold water or ice cubes are added to the mesh partition 24 of the water cooling box 23 through the feed port 25. At the same time, water is also injected into the water source to cover the mesh partition 24. The ice cubes absorb heat from the water source, lowering the water source temperature. The water pump 21 is then started to flow cold water in the water cooling circulation pipe 22, so that the water cooling circulation pipe 22 can finally cool the dregs vinegar in the final cooling treatment box 16, thereby improving the cooling effect of the dregs vinegar. In addition, ice cubes can be continuously added. After the water in the water cooling box 23 is full, half of the water is released through the drain port (not shown). Then, ice cubes are added to keep the water source at a low temperature, continuously achieving a cooling effect. Finally, after the dregs vinegar is successfully cooled, it is output from the discharge port 5 and then packaged in the next step.

[0042] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A sterilization and cooling integrated machine for a waste vinegar production line, characterized in that, Including: A first conveying pipeline, a first pneumatic pump, a sterilization mechanism, a second conveying pipeline, a second pneumatic pump and a cooling mechanism. The input port of the first conveying pipeline is used to receive the waste vinegar, and the other end is connected to the first pneumatic pump. The output end of the first pneumatic pump is communicated with the input end of the sterilization mechanism. The output end of the sterilization mechanism is connected with a second conveying pipeline. The second conveying pipeline is connected to the input end of the second pneumatic pump. The output end of the second pneumatic pump is connected to the cooling mechanism. The bottom of the cooling mechanism is provided with a discharge port.

2. The sterilization and cooling integrated machine for the waste vinegar production line according to claim 1, wherein, Check valves are arranged inside the first conveying pipeline and the second conveying pipeline and are connected to the first pneumatic pump and the second pneumatic pump.

3. The sterilization and cooling integrated machine for the waste vinegar production line according to claim 1, wherein The sterilization mechanism includes an upper insulating box and a lower insulating box. A first electrode is arranged on the inner top surface of the upper insulating box, and a second electrode is arranged on the inner bottom surface. A capacitance chamber is arranged between the first electrode and the second electrode. A battery pack is arranged at the bottom inside the lower insulating box. A power-on switch is arranged on the first electrode and the second electrode. The battery pack is electrically connected to the power-on switch.

4. The sterilization and cooling integrated machine for the waste vinegar production line according to claim 3, characterized in that, An electricity detector and a capacitance controller are connected to the top surface of the upper insulating box. The electricity detector is used to detect the electric energy of the first electrode and the second electrode. The capacitance controller is used to be connected to the capacitance chamber.

5. The sterilization and cooling integrated machine for a waste vinegar production line according to claim 3, characterized in that, The upper insulating box is connected with the first conveying pipeline and the second conveying pipeline. The first conveying pipeline and the second conveying pipeline extend into the upper insulating box and are communicated with the capacitance chamber.

6. The sterilization and cooling integrated machine for the waste vinegar production line according to claim 1, wherein The cooling mechanism includes a pre-cooling treatment box and a final cooling treatment box. The pre-cooling treatment box is communicated with the second pneumatic pump through a third conveying pipeline. The pre-cooling treatment box is communicated with the final cooling treatment box through a duckbill valve.

7. The sterilization and cooling integrated machine for the waste vinegar production line according to claim 6, wherein A receiving box is arranged at the bottom inside the pre-cooling treatment box. The two sides of the receiving box are respectively communicated with the third conveying pipeline and the duckbill valve. A vacuum generator is arranged on the top surface of the final cooling treatment box. The output end of the vacuum generator is communicated with the pre-cooling treatment box.

8. The sterilization and cooling integrated machine for a waste vinegar production line according to claim 7, characterized in that, A water cooling source is arranged at the top of the pre-cooling treatment box. A water pump is arranged on the top surface of the final cooling treatment box. A water cooling circulation pipe is arranged inside the final cooling treatment box. The water cooling circulation pipe is connected to the water cooling source through the water pump.

9. The sterilization and cooling integrated machine for the waste vinegar production line according to claim 8, characterized in that, The water cooling source includes a water cooling box. A net partition is arranged inside the water cooling box. The net partition is used for placing cold objects above and receiving water sources. The water cooling box is connected to the water pump through the third conveying pipeline.

10. The sterilization and cooling integrated machine for the waste vinegar production line according to claim 9, wherein, A feed port for water sources and cold objects penetrates through the top surface of the water cooling box.

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