Hotpot condiment demoulding device
By designing an automated hot pot base mold release device, the automatic separation of hot pot base and mold and the automatic cleaning of conveyor belts are realized, the cleaning time and effort problem in the existing technology is solved, the labor burden on employees is reduced, and the service life of the hydraulic cylinder is protected.
Patent Information
- Application Number
- CN202422108431.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The existing hot pot base mold release device lacks automatic cleaning function, which makes cleaning work time-consuming and labor-intensive and increases the labor burden of employees.
A hot pot base mold release device is designed, including a shell, a conveyor belt, a cylinder, a pressure plate, a hydraulic cylinder and a cleaning mechanism. The hot pot base is separated from the mold through the automatic operation of the conveyor belt, and a cleaning mechanism is equipped with a cleaning mechanism to automatically clean the conveyor belt, and the hydraulic cylinder drives the cleaning brush and atomizing nozzle are used to achieve automatic cleaning.
It realizes automatic mold release of hot pot base and automatic cleaning of conveyor belts, reduces the labor intensity of employees, improves cleaning efficiency, and protects the service life of the hydraulic cylinder.
Smart Images

Figure CN223157855U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of hot pot base materials, and particularly relates to a demolding device for hot pot base materials. Background Technique
[0002] As the core seasoning for hot pot cooking, the production of hot pot base materials involves the fine mixing of various spices, seasonings and ingredients. In the market, the production of hot pot base materials usually follows a standardized process. First, the liquid base material is stir-fried, and then it is injected into a silicone mold for shaping. After the base material cools and solidifies, a special demolding device is used to separate the formed hot pot base material from the silicone mold for subsequent packaging and sales.
[0003] However, there is a significant deficiency in the design of the existing hot pot base material demolding device, that is, the lack of an automatic cleaning function. Since the hot pot base material will contact some parts of the device during the demolding process, these parts are very easy to leave base material residues. To ensure food safety and product quality, these residues must be cleaned regularly. However, the cleaning work mainly relies on manual operation by employees. Employees need to regularly use their hands or other tools to clean the parts of the demolding device that come into contact with the hot pot base material. This cleaning method not only takes time and effort but also increases the labor burden on employees. Content of the Utility Model
[0004] The utility model provides a demolding device for hot pot base materials, aiming to solve the problem that the existing hot pot base material demolding device lacks an automatic cleaning function proposed in the above background technique.
[0005] To solve the above problems, the utility model is realized as follows. A demolding device for hot pot base materials includes: a housing, on one side of which there is an outlet for discharging the hot pot base material mold; a plurality of brackets welded to the inner wall of the bottom of the housing, and a same conveyor is fixedly installed on the plurality of brackets. A conveyor belt is arranged on the conveyor, and a plurality of partitions are fixedly installed on the conveyor belt; a cylinder fixedly installed on the inner wall of the top of the housing, a pressing plate is fixedly installed on the output rod of the cylinder, and a plurality of bumps for demolding are fixedly installed on the pressing plate; a fixed block welded to the inner wall of one side of the housing, and two cross bars are fixedly installed on the fixed block; a hydraulic cylinder fixedly installed on the inner wall of the bottom of the housing, and the hydraulic cylinder is located below the conveyor belt; a cleaning mechanism assembled on the hydraulic cylinder for cleaning the conveyor belt.
[0006] Preferably, the cleaning mechanism includes: a box body fixedly installed on the output rod of the hydraulic cylinder, a plurality of card slots are opened at the top of the box body, and a water inlet pipe is fixedly installed on one side of the box body; a plurality of atomizing nozzles fixedly installed on the top of the box body, and the plurality of atomizing nozzles are all communicated with the inside of the box body; a plurality of clamping blocks respectively slidably installed on the inner walls of the plurality of card slots, and the tops of the plurality of clamping blocks are fixedly installed with the same cleaning brush.
[0007] Preferably, a waterproof sleeve is fixedly installed at the bottom of the box body, the bottom of the waterproof sleeve is fixedly connected to the bottom inner wall of the housing, and the waterproof sleeve is located outside the hydraulic cylinder.
[0008] Preferably, a baffle for blocking sewage is fixedly installed on one side of the housing, a sewage pipe is arranged on the baffle, and an electric control box is fixedly installed on one side of the housing.
[0009] Preferably, a backing plate is fixedly installed on the bottom inner wall of the housing, a sponge pad is fixedly installed on the top of the backing plate, and a first collection box for collecting hot pot base material is arranged on the top of the sponge pad.
[0010] Preferably, a support block is fixedly installed on one side of the housing, and a second collection box for collecting hot pot base material molds is arranged on the support block.
[0011] Preferably, a pick-and-place opening and an installation opening are opened on one side of the housing, a switch door is arranged on the installation opening, an observation opening is opened on one side of the housing, and an observation window is arranged on the observation opening.
[0012] Compared with the related art, the hot pot base material demolding device provided by the present utility model has the following beneficial effects:
[0013] Compared with the prior art, the hot pot base demoulding device provided by this solution can ensure that each hot pot base mould remains stable and does not interfere with each other during the transmission process through multiple partition plates. When the conveyor belt moves the hot pot base mould to directly below the pressing plate, the conveyor belt stops working. Then, the air cylinder drives the pressing plate to descend, making multiple bumps contact the hot pot base mould, so that the hot pot base can be separated from the mould. The demoulded hot pot base will fall onto the surface of the conveyor belt. Then, the air cylinder resets the pressing plate and multiple bumps. Then, the conveyor belt continues to run. After a period of time, the previous demoulding work will be repeated again. The demoulded hot pot base can be collected through the first collection box. By using two cross bars, the used hot pot base mould can be stably discharged from the outlet and then fall into the second collection box. Through the hydraulic cylinder, the cleaning mechanism can contact the conveyor belt. When the conveyor belt is running, the cleaning mechanism can automatically clean the conveyor belt. The cleaning is time-saving and labor-saving, which can reduce the labor burden of employees. Through the waterproof sleeve, water or cleaning liquid generated during the cleaning process can be prevented from splashing onto the hydraulic cylinder, thereby protecting the hydraulic cylinder from moisture or chemical erosion, ensuring its normal operation and extending its service life. Through the cooperation of the baffle and the sewage pipe, it is convenient for employees to collect the generated sewage with a container. When collecting, just place the container below the sewage pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a cross-sectional structural schematic diagram of a hot pot base demoulding device provided by the present utility model;
[0015] Figure 2 is an external structural schematic diagram of the present utility model;
[0016] Figure 3 is a three-dimensional structural schematic diagram of the fixing block and the cross bar in the present utility model;
[0017] Figure 4 is Figure 1 an enlarged structural schematic diagram of part A shown in
[0018] Reference numerals: 1, housing; 2, bracket; 3, conveyor belt; 4, partition plate; 5, air cylinder; 6, pressing plate; 7, fixing block; 8, cross bar; 9, hydraulic cylinder; 10, box body; 11, atomizing nozzle; 12, clamping block; 13, cleaning brush; 14, waterproof sleeve; 15, baffle; 16, sewage pipe; 17, access opening; 18, switch door; 19, observation window; 20, backing plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order; the orientation or positional relationship indicated by the terms "inside", "outside", "left", "right" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation on the present utility model.
[0020] References to "embodiments" in this document mean that a particular feature, structure, or characteristic described in connection with the embodiments can be included in at least one embodiment of the application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive of other embodiments. Those skilled in the art will understand explicitly and implicitly that the embodiments described herein can be combined with other embodiments.
[0021] An embodiment of the present utility model provides a hot pot base demoulding device, as Figures 1-4 shown. The hot pot base demoulding device includes: a housing 1, on one side of which there is an outlet for discharging the hot pot base mould; a plurality of brackets 2 welded to the inner wall of the bottom of the housing 1, and a same conveyor is fixedly installed on the plurality of brackets 2. A conveyor belt 3 is arranged on the conveyor, and a plurality of partitions 4 are fixedly installed on the conveyor belt 3; a cylinder 5 fixedly installed on the inner wall of the top of the housing 1, and a pressing plate 6 is fixedly installed on the output rod of the cylinder 5. A plurality of bumps for demoulding are fixedly installed on the pressing plate 6; a fixed block 7 welded to the inner wall of one side of the housing 1, and two cross bars 8 are fixedly installed on the fixed block 7; a hydraulic cylinder 9 fixedly installed on the inner wall of the bottom of the housing 1, and the hydraulic cylinder 9 is located below the conveyor belt 3; a cleaning mechanism assembled on the hydraulic cylinder 9 for cleaning the conveyor belt 3.
[0022] In this embodiment, when in use, the hot pot base mold is placed upside down on the conveyor belt 3. These hot pot base molds are all made of silicone material. A plurality of partitions 4 are fixedly installed on the conveyor belt 3, which can ensure that each mold remains stable and does not interfere with each other during the transmission process. When the conveyor belt 3 moves the hot pot base mold to directly below the pressing plate 6, the conveyor belt 3 stops working. Then, the air cylinder 5 drives the pressing plate 6 to descend, so that a plurality of bumps come into contact with the hot pot base mold, and thus the hot pot base can be separated from the mold. The demolded hot pot base will fall onto the surface of the conveyor belt 3. Then, the air cylinder 5 resets the pressing plate 6 and the plurality of bumps. Then, the conveyor belt 3 continues to run. After a period of time, the previous demolding work will be repeated again. The demolded hot pot base will slide off from one side of the conveyor belt 3 and then fall into the first collection box. The used hot pot base mold will be pushed onto the two cross bars 8. Then, as the hot pot base molds are continuously added, the used hot pot base molds can be discharged from the outlet and then fall into the second collection box; after the device has been used for a period of time, in order to ensure food safety, the conveyor belt 3 needs to be cleaned. Therefore, a cleaning mechanism is required. When the cleaning mechanism is in use, it needs to be externally connected to a water source. After connecting to the water source, the hydraulic cylinder 9 is used to drive the cleaning mechanism to move vertically, so that the cleaning mechanism can come into contact with the conveyor belt 3. After contact, as long as the conveyor is started to make the conveyor belt 3 continuously run, the cleaning mechanism can realize the automatic cleaning of the conveyor belt 3. The cleaning is relatively time-saving and labor-saving, reducing the labor burden of the employees.
[0023] In a further preferred embodiment of the present utility model, the cleaning mechanism includes: a box body 10 fixedly installed on the output rod of the hydraulic cylinder 9. A plurality of card slots are opened at the top of the box body 10. A water inlet pipe is fixedly installed on one side of the box body 10; a plurality of atomizing nozzles 11 fixedly installed on the top of the box body 10. The plurality of atomizing nozzles 11 are all communicated with the inside of the box body 10; a plurality of clamping blocks 12 respectively slidably installed on the inner walls of the plurality of card slots. The tops of the plurality of clamping blocks 12 are fixedly installed with the same cleaning brush 13.
[0024] In this embodiment, the cleaning mechanism is used to clean the conveyor belt 3. During operation, a suitable hose can be used to connect the water inlet pipe to a device such as a faucet, so that the water source can enter the box body 10 from the water inlet pipe. The hydraulic cylinder 9 is started to drive the box body 10 to rise, so that the cleaning brush 13 above the box body 10 comes into contact with the conveyor belt 3. After contact, the conveyor belt 3 needs to be continuously run, so that the plurality of atomizing nozzles 11 can evenly spray the water in the box body 10 on the conveyor belt 3, and the cleaning brush 13 can evenly wipe the conveyor belt 3. In this way, the automatic cleaning of the conveyor belt 3 can be realized. The cleaning is relatively simple and convenient. After the cleaning is completed, the plurality of clamping blocks 12 are pulled out from the plurality of card slots, and the disassembly of the cleaning brush 13 can be completed. Then, the cleaning brush 13 can be simply cleaned.
[0025] In a further preferred embodiment of the present utility model, a waterproof sleeve 14 is fixedly installed at the bottom of the box body 10. The bottom of the waterproof sleeve 14 is fixedly connected to the inner wall of the bottom of the shell 1, and the waterproof sleeve 14 is located outside the hydraulic cylinder 9.
[0026] In this embodiment, the waterproof sleeve 14 can prevent water or cleaning liquid generated during the cleaning process from splashing onto the hydraulic cylinder 9, thereby protecting the hydraulic cylinder 9 from erosion by moisture or chemical substances, ensuring its normal operation and extending its service life.
[0027] In a further preferred embodiment of the present utility model, a baffle 15 for blocking sewage is fixedly installed on one side of the shell 1. A sewage pipe 16 is arranged on the baffle 15, and an electric control box is fixedly installed on one side of the shell 1.
[0028] In this embodiment, through the combined use of the baffle 15 and the sewage pipe 16, it is convenient for employees to collect the generated sewage with a container. During collection, just place the container below the sewage pipe 16.
[0029] In a further preferred embodiment of the present utility model, a cushion plate 20 is fixedly installed on the inner wall of the bottom of the shell 1. A sponge pad is fixedly installed on the top of the cushion plate 20, and a first collection box for collecting hot pot base materials is arranged on the top of the sponge pad.
[0030] In this embodiment, the cushion plate 20 is installed on the inner wall of the bottom of the shell 1, and a sponge pad is fixed on its top. The sponge pad is mainly used for buffering. During the demoulding process, the impact on the hot pot base material falling into the first collection box can be reduced.
[0031] In a further preferred embodiment of the present utility model, a support block is fixedly installed on one side of the shell 1, and a second collection box for collecting hot pot base material moulds is arranged on the support block.
[0032] In this embodiment, the second collection box can collect the hot pot base material moulds discharged from the outlet, which is convenient for employees to access or clean these hot pot base material moulds.
[0033] In a further preferred embodiment of the present utility model, a pick-up and placement opening 17 and an installation opening are formed on one side of the shell 1. A switch door 18 is arranged on the installation opening, and an observation window is formed on one side of the shell 1. An observation window 19 is arranged on the observation window.
[0034] In this embodiment, through the pick-up and placement opening 17, it is convenient for employees to take out or put in the first collection box, so that the demoulded hot pot base material can be conveniently taken out. By opening the switch door 18, it is convenient for employees to remove and replace the cleaning brush 13 above the box body 10 through the installation opening. Through the observation window 19, it is convenient for employees to observe the operation process of the device.
[0035] In summary, compared with the related art, in this solution, multiple partition plates 4 can ensure that each hot pot base mold remains stable and does not interfere with each other during the transmission process. When the conveyor belt 3 moves the hot pot base mold to directly below the pressing plate 6, the conveyor belt 3 stops working. Then, the air cylinder 5 drives the pressing plate 6 to descend, so that multiple bumps contact the hot pot base mold, and thus the hot pot base can be separated from the mold. The demolded hot pot base will fall onto the surface of the conveyor belt 3. Then, the air cylinder 5 resets the pressing plate 6 and multiple bumps. Then, the conveyor belt 3 continues to run. After a period of time, the previous demolding work will be repeated again. The demolded hot pot base can be collected through the first collection box. By using two cross bars 8, the used hot pot base mold can be stably discharged from the outlet and then fall into the second collection box. Through the hydraulic cylinder 9, the cleaning mechanism can be brought into contact with the conveyor belt 3. When the conveyor belt 3 is running, the cleaning mechanism can automatically clean the conveyor belt 3. The cleaning is time-saving and labor-saving, and can reduce the labor burden of employees. Through the waterproof sleeve 14, water or cleaning liquid generated during the cleaning process can be prevented from splashing onto the hydraulic cylinder 9, thereby protecting the hydraulic cylinder 9 from erosion by moisture or chemical substances, ensuring its normal operation and extending its service life. Through the cooperation of the baffle 15 and the sewage pipe 16, it is convenient for employees to collect the generated sewage with a container. During the collection, as long as the container is placed below the sewage pipe 16.
[0036] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways.
[0037] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the protection scope of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict, make combinations, additions, deletions, or other adjustments to the features in the various embodiments of the present invention according to the situation without making creative efforts, so as to obtain different technical solutions that essentially do not deviate from the concept of the present invention. These technical solutions also belong to the scope of protection of the present invention.
Claims
1. A hot pot base demoulding device, characterized in that, Comprising: A housing, on one side of which there is an outlet for discharging the hot pot base mold; A plurality of brackets welded to the inner wall of the bottom of the housing, and a same conveyor is fixedly installed on the plurality of brackets. A conveyor belt is arranged on the conveyor, and a plurality of partitions are fixedly installed on the conveyor belt; A cylinder fixedly installed on the inner wall of the top of the housing, a pressing plate is fixedly installed on the output rod of the cylinder, and a plurality of bumps for demolding are fixedly installed on the pressing plate; A fixed block welded to the inner wall of one side of the housing, and two cross bars are fixedly installed on the fixed block; A hydraulic cylinder fixedly installed on the inner wall of the bottom of the housing, and the hydraulic cylinder is located below the conveyor belt; A cleaning mechanism assembled on the hydraulic cylinder for cleaning the conveyor belt.
2. The hot pot base material demolding device according to claim 1, characterized in that, The cleaning mechanism includes: A box body fixedly installed on the output rod of the hydraulic cylinder. A plurality of card slots are opened on the top of the box body, and a water inlet pipe is fixedly installed on one side of the box body; A plurality of atomizing nozzles fixedly installed on the top of the box body, and the plurality of atomizing nozzles are all communicated with the inside of the box body; A plurality of blocks respectively slidably installed on the inner walls of the plurality of card slots, and a same cleaning brush is fixedly installed on the tops of the plurality of blocks.
3. The hot pot base material demolding device according to claim 2, characterized in that, The bottom of the box body is fixedly installed with a waterproof sleeve, and the bottom of the waterproof sleeve is fixedly connected to the inner wall of the bottom of the housing, and the waterproof sleeve is located outside the hydraulic cylinder.
4. The hot pot base material demoulding device according to claim 1, characterized in that, A baffle for blocking sewage is fixedly installed on one side of the housing, a sewage pipe is arranged on the baffle, and an electric control box is fixedly installed on one side of the housing.
5. The hot pot base demolding device according to claim 1, characterized in that, A cushion plate is fixedly installed on the inner wall of the bottom of the housing, a sponge pad is fixedly installed on the top of the cushion plate, and a first collection box for collecting the hot pot base is arranged on the top of the sponge pad.
6. The hot pot base demolding device according to claim 1, characterized in that, A support block is fixedly installed on one side of the housing, and a second collection box for collecting the hot pot base mold is arranged on the support block.
7. The hot pot base material demoulding device according to claim 1, characterized in that, An access opening and an installation opening are opened on one side of the housing, a switch door is arranged on the installation opening, an observation opening is opened on one side of the housing, and an observation window is arranged on the observation opening.