Filtering device for light sand-in-sand real stone paint before packaging
Through the design of the double-layer funnel filtration device, the problem of impurities and clumps in the real stone paint with light sand-wrapped sand is solved, ensuring the packaging efficiency and the appearance quality of the paint film, and avoiding the occurrence of unqualified products.
Patent Information
- Application Number
- CN202421313257.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The prior art is difficult to effectively remove impurities and clumping problems in lightweight sand-packed sand-clean stone paint without affecting the packaging efficiency, resulting in unqualified appearance of the paint film.
A double-layer funnel filtration device is adopted, including two layers of stainless steel filter mesh, and a nesting combination of conical or semispherical filter mesh with different pore sizes is used. Combined with the hopper bin, primary coarse filtration and precise filtration are realized, increasing the volume of the hopper bin and leaving a gap to increase the flow rate.
Without affecting the packaging speed, impurities and clumping problems are effectively removed, ensuring the appearance quality of the paint film and avoiding the occurrence of unqualified products.
Smart Images

Figure CN223158922U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of light sand - wrapped sand real stone paint filtration and packaging, and particularly relates to a pre - packaging filtration device for light sand - wrapped sand real stone paint. Background Art
[0002] As a new product, Zhenli Stone light real stone paint sand - wrapped sand (or a colorful finished product with color dots of 1.0 - 1.5 mm) is launched on the market. The construction appearance of the paint is an important indicator to measure the product quality. Compared with ordinary real stone paint, this product uses colorful dots instead of colored sand. Compared with ordinary colorful paints, this product has the characteristics of small color dots, low consumption, high sand content, and fast film - forming. During the production and stirring process, the color - matching time is long, and there are phenomena of easy film - forming and agglomeration, resulting in small agglomerations on the wall film appearance of the product.
[0003] Because this product is a new product, different from ordinary water - wrapped sand or water - wrapped water colorful products, it has small color dots, with the color dot size of about 1.0 - 1.5 mm, and the spraying effect is flat. The existence of slight impurities will also be more obvious in the spraying and wall - mounting of the light sand - wrapped sand real stone paint product. If the traditional filtration device is used for operation, the packaging efficiency is low. Content of the Utility Model
[0004] The purpose of the utility model is to solve the problems described above, and provide a pre - packaging filtration device for light sand - wrapped sand real stone paint. The utility model adopts a double - layer funnel filtration structure, which can, without affecting the packaging efficiency, not only solve the risk of unqualified film appearance caused by product skinning, but also solve the problem that ordinary filtration equipment affects the packaging efficiency.
[0005] To solve the above problems, the utility model is realized through the following technical solutions:
[0006] The pre - packaging filtration device for light sand - wrapped sand real stone paint of the utility model includes a double - layer funnel filtration device and a hopper bin located below the double - layer funnel filtration device and used in matching with it;
[0007] The double - layer funnel filtration device includes upper and lower layers of stainless - steel filter meshes;
[0008] Both the upper and lower layers of stainless - steel filter meshes are conical or hemispherical stainless - steel filter mesh structures;
[0009] The aperture of the upper - layer stainless - steel filter mesh is larger than that of the lower - layer stainless - steel filter mesh;
[0010] The upper and lower layers of stainless - steel filter meshes are in a nested combination mode and there is a certain interval between the two layers of stainless - steel filter meshes.
[0011] The upper - layer stainless - steel filter screen conducts primary coarse filtration, and the lower - layer stainless - steel filter screen conducts precise filtration. There is a gap between the upper and lower layers, which can not only increase the volume of the hopper bin but also leave a gap to increase the packaging flow rate.
[0012] The further optimization of the pre - packaging filtration device for the light - weight sand - wrapped sandstone - like paint of the present utility model is as follows:
[0013] The aperture of the upper - layer stainless - steel filter screen is 3 mm;
[0014] The aperture of the lower - layer stainless - steel filter screen is 2 mm.
[0015] The further optimization of the pre - packaging filtration device for the light - weight sand - wrapped sandstone - like paint of the present utility model is as follows:
[0016] The upper - layer stainless - steel filter screen is a conical filter screen with a diameter of 78 cm and a height of 40 cm;
[0017] The lower - layer stainless - steel filter screen is a conical filter screen with a diameter of 75 cm and a height of 40 cm;
[0018] The interval between the upper and lower filter screen parts of the upper - layer stainless - steel filter screen and the lower - layer stainless - steel filter screen is 5 cm.
[0019] The further optimization of the pre - packaging filtration device for the light - weight sand - wrapped sandstone - like paint of the present utility model is as follows:
[0020] The hopper bin is a cylindrical barrel - shaped structure with a diameter of 75 cm and a height of 45 cm.
[0021] The further optimization of the pre - packaging filtration device for the light - weight sand - wrapped sandstone - like paint of the present utility model is as follows:
[0022] The hopper bin is a cylindrical barrel - shaped structure made of stainless steel.
[0023] A liquid - outlet pipe and a pipe switch are arranged at a position near the bottom of the hopper bin described above.
[0024] The further optimization of the pre - packaging filtration device for the light - weight sand - wrapped sandstone - like paint of the present utility model is as follows:
[0025] The hopper bin further includes a bin support structure for supporting the hopper bin.
[0026] The further optimization of the pre - packaging filtration device for the light - weight sand - wrapped sandstone - like paint of the present utility model is as follows:
[0027] The support height of the bin support structure is 120 cm.
[0028] The further optimization of the pre - packaging filtration device for the light - weight sand - wrapped sandstone - like paint of the present utility model is as follows:
[0029] The described silo support structure is a stable structure including at least three silo legs.
[0030] The further optimization of the pre-packaging filtering device for the light sand-packed sandstone-like paint of the present utility model is as follows:
[0031] The described silo support structure is a movable silo support structure with a moving structure.
[0032] The pre-packaging filtering device for the light sand-packed sandstone-like paint of the present utility model is a filtering device applied to the light sandstone-like paint sand-packed sand product and a test device for confirming whether there are abnormal particles. Due to the adoption of the above technical solutions, especially the structure of the double-layer funnel filtering device, the device has low cost and simple operation, can solve the problems of paint film agglomeration and impurities, and does not affect the packaging flow rate and efficiency. Production personnel can use the product of the present utility model conveniently and efficiently, without affecting the packaging speed, and avoiding the risk of unqualified paint film of the product. Description of the Drawings
[0033] Figure 1 It is a schematic diagram of the overall structure of the pre-packaging filtering device for the light sand-packed sandstone-like paint of the present utility model;
[0034] Figure 2 It is a schematic diagram of the structure of the double-layer funnel filtering device in the pre-packaging filtering device for the light sand-packed sandstone-like paint of the present utility model.
[0035] Description of the Drawings Identification:
[0036] 1 - Double-layer funnel filtering device, 2 - Upper stainless steel filter screen, 3 - Lower stainless steel filter screen, 4 - Hopper silo,
[0037] 5 - Silo support structure, 6 - Silo leg, 7 - Roller. Detailed Embodiments
[0038] In order to make the purpose, technical solutions and advantages of the present utility model clearer and more understandable, the content of the present utility model will be described in detail below with reference to specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not limited to the present utility model. Any simple improvement to the present utility model under the premise of the inventive concept of the present utility model belongs to the protection scope of the present utility model.
[0039] Embodiment 1
[0040] A pre-packaging filtering device for a light sand-packed sandstone-like paint, which includes a double-layer funnel filtering device 1 and a hopper silo 4 located below the double-layer funnel filtering device 1 and used in matching with it;
[0041] The described double-layer funnel filtering device 1 includes upper and lower stainless steel filter screens;
[0042] The upper and lower layers of stainless steel filter screens are both conical or hemispherical stainless steel filter screen structures;
[0043] The pore size of the upper stainless steel filter screen 2 is larger than that of the lower stainless steel filter screen 3;
[0044] The upper and lower layers of stainless steel filter screens are in a nested combination and there is a certain interval between the two layers of stainless steel filter screens. Specifically:
[0045] The pore size of the upper stainless steel filter screen 2 is 3 mm, the diameter is 78 cm, and the height is 40 cm;
[0046] The pore size of the lower stainless steel filter screen 3 is 2 mm, the diameter is 75 cm, and the height is 40 cm.
[0047] The interval between the upper and lower filter screen parts of the upper stainless steel filter screen 2 and the lower stainless steel filter screen 3 is 5 cm.
[0048] The hopper bin 4 is a cylindrical barrel structure made of stainless steel with a diameter of 75 cm and a height of 45 cm.
[0049] The hopper bin 4 further includes a bin support structure 5 for supporting the hopper bin 4; the support height of the bin support structure 5 is 120 cm.
[0050] Figure 1 It is shown in that the bin support structure 5 is a stable structure of 3 bin legs 6 and a moving structure with rollers 7.
[0051] The pre-packaging filtration device for light sand-packed sandstone paint in Embodiment 1 is customized according to the size of a 2000-liter hopper bin 4 commonly used for packaging, and is only used to explain the structure and connection method of the present invention. In the double-funnel filtration device 1 in the pre-packaging filtration device for light sand-packed sandstone paint, the upper layer performs primary coarse filtration, the lower layer performs precise filtration, and there is a gap between the upper and lower layers (the upper layer is 5 cm higher than the lower layer), which can not only increase the volume of the hopper bin but also leave a gap to increase the packaging flow rate.
[0052] Effect test experiment:
[0053] First, a cylindrical hopper bin with a diameter of 75 cm and a height of 45 cm and a hopper bin with a bin leg height of 120 cm are used for packaging tests, and the product is a light stone paint sand-packed sand product with a coloring time of 24 hours.
[0054] In Test 1, non-filtered packaging was carried out, and the time for packaging 100 barrels of 20 kg products per barrel was recorded as T1, and the appearance of the sprayed test film was observed;
[0055] Test 2 uses a single-layer 2-mm filtration package. Record the time T2 for packaging 100 barrels, with 20 kg of product in each barrel, and spray the test coating film for appearance inspection.
[0056] Test 3 uses the filtration package of the device of the present utility model. Record the time T3 for packaging 100 barrels, with 20 kg of product in each barrel, and spray the test coating film for appearance inspection.
[0057] The test results are shown in Table 1 below:
[0058] Table 1
[0059] Project Packaging time min Coating appearance Test 1 T1: 50 min There is agglomeration Test 2 T2: 75 min Normal Test 3 T3: 52 min Normal
[0060] The pre-packaging filtration device for the light sand-packed sandstone paint of the present utility model solves the problem of unqualified coating film appearance caused by impurity agglomeration without affecting the packaging efficiency, ensures the product quality, prevents unqualified products from entering the market, and reduces customer complaints.
[0061] In summary, the above are only the preferred embodiments of the present utility model and do not limit the present utility model in any way. Any equivalent changes, modifications, and evolutions made by those skilled in the art without departing from the technical solution of the present utility model by using the disclosed technical content are regarded as equivalent embodiments of the present utility model. At the same time, any equivalent changes, modifications, and evolutions made to the above embodiments according to the essence of the present utility model still fall within the protection scope of the technical solution of the present utility model.
[0062] In the technical solution of the present utility model, the descriptions of positions such as up, down, upward, and downward are only for clearly describing the corresponding structural connection methods and do not limit the specific actual positions of the present technical solution. In the case of the same or similar structures, connection methods, and principles, they still fall within the protection scope of the technical solution of the present utility model.
[0063] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered to be within the scope described in this specification.
[0064] In the various optimized technical solutions of the present utility model, unless otherwise stated, the various optimized technical solutions can be combined with each other.
[0065] Unless otherwise defined, all professional and scientific terms used herein have the same meaning as those familiar to those skilled in the art. In addition, any methods and materials similar or equivalent to the described content can be applied to the method of the present invention.
Claims
1. A pre-packaging filtering device for light sand-packed sandstone-like paint, characterized in that: It includes a double-layer funnel filtering device and a hopper bin located below the double-layer funnel filtering device and used in matching with it; The double-layer funnel filtering device includes an upper stainless steel filter screen and a lower stainless steel filter screen; Both the upper stainless steel filter screen and the lower stainless steel filter screen are conical or hemispherical stainless steel filter screen structures; The aperture of the upper stainless steel filter screen is larger than that of the lower stainless steel filter screen; The upper stainless steel filter screen and the lower stainless steel filter screen are in a nested combination manner and there is a gap between the two stainless steel filter screens; The aperture of the upper stainless steel filter screen is 3 mm; The aperture of the lower stainless steel filter screen is 2 mm.
2. The pre-packaging filtering device for light sand-packed sandstone-like paint according to claim 1, characterized in that: The upper stainless steel filter screen is a conical filter screen with a diameter of 78 cm and a height of 40 cm; The lower stainless steel filter screen is a conical filter screen with a diameter of 75 cm and a height of 40 cm; The gap between the upper and lower filter screen parts of the upper stainless steel filter screen and the lower stainless steel filter screen is 5 cm.
3. The pre-packaging filtering device for light sand-packed sandstone-like paint according to claim 2, characterized in that: The hopper bin is a cylindrical barrel-shaped structure with a diameter of 75 cm and a height of 45 cm.
4. The pre-packaging filtering device for light sand-packed sandstone-like paint according to any one of claims 1 to 3, characterized in that: The hopper bin is a cylindrical barrel-shaped structure made of stainless steel.
5. The pre-packaging filtering device for light sand-packed sandstone-like paint according to claim 4, characterized in that: The hopper bin further includes a bin support structure for supporting the hopper bin.
6. The pre-packaging filtering device for light sand-packed sandstone-like paint according to claim 5, characterized in that: The support height of the bin support structure is 120 cm.
7. The pre-packaging filtering device for light sand-packed sandstone-like paint according to claim 5, characterized in that: The bin support structure is a stable structure including at least 3 bin legs.
8. The pre-packaging filtering device for light sand-packed sandstone-like paint according to claim 7, characterized in that: The bin support structure is a movable bin support structure with a movable structure.