Inclined lower homogenizing stainless steel reaction kettle
By using bidirectional threaded rods, sealing gaskets and sealing grooves on the stainless steel reactor, the complex installation problem of homogeneous emulsifier is solved, and quick and easy installation and disassembly are achieved, ensuring sealing.
Patent Information
- Application Number
- CN202422016361.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The installation and disassembly of existing homogeneous emulsifiers on stainless steel reactors are complex, which affects efficiency.
The installation components of the two-way threaded rod, sealing gasket and sealing groove are adopted to quickly fix and disassemble the homogenized emulsifier and installation tube by rotating the two-way threaded rod, combining the design of the sealing gasket and fixing ring to ensure sealing.
The installation and disassembly process of the homogenized emulsifier is simplified, the convenience and efficiency of operation are improved, and the effective sealing of the installation part is ensured.
Smart Images

Figure CN223159243U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of stainless steel reaction kettles, and particularly relates to an inclined lower homogeneous stainless steel reaction kettle. Background Art
[0002] A stainless steel reaction kettle is a pressure vessel commonly used in industrial fields such as chemical engineering, pharmaceuticals, and food processing. It can carry out various chemical reactions under high temperature and high pressure conditions. The main components of a stainless steel reaction kettle include a kettle body, a kettle cover, a stirrer, a jacket, a support and a drive device, a shaft seal device, etc. These components jointly ensure that the reaction kettle operates in a safe and controllable environment to complete specific technological processes. The stainless steel reaction kettle has the following characteristics: corrosion resistance, high temperature resistance, good sealing performance, high heating and cooling efficiency, and easy cleaning and maintenance. The stainless steel reaction kettle is widely used in the following fields: chemical production: carrying out chemical reactions such as polymerization, condensation, vulcanization, alkylation, hydrogenation, etc.; pharmaceutical industry: used for the synthesis, extraction, and purification processes of drugs; food processing: carrying out food sterilization, mixing, ripening, etc.; laboratory research: as an important equipment for experimental research, carrying out small-scale chemical reaction tests and analyses.
[0003] Currently, a homogeneous emulsifier is generally connected to the kettle body through multiple bolts and nuts. When connecting, external tools are required, and the operation is relatively complex, which affects the disassembly of the homogeneous emulsifier. Based on this, an inclined lower homogeneous stainless steel reaction kettle is proposed. Content of the Utility Model
[0004] The purpose of the utility model is to provide a simple-structured and reasonably designed inclined lower homogeneous stainless steel reaction kettle to solve the above problems.
[0005] The utility model realizes the above purpose through the following technical solutions:
[0006] An inclined lower homogeneous stainless steel reaction kettle, including a kettle body, an installation pipe is fixedly connected to the lower oblique side of the kettle body, a homogeneous emulsifier is fixedly connected to the installation pipe through an installation component, a stirring component is arranged in the kettle body, an internal heating layer is fixedly connected to the kettle body, and an external heating layer is fixedly connected to the internal heating layer.
[0007] As a further optimized solution of the present utility model, the installation component includes a fixing frame fixedly connected obliquely below the kettle body. A bidirectional threaded rod is rotatably connected to the fixing frame. A grip is rotatably connected to the free end of the bidirectional threaded rod. Two sliders are slidably connected to the fixing frame. A first fixing ring is fixedly connected to one of the sliders. Sealing grooves are provided at both ends of the first fixing ring. A second fixing ring is fixedly connected to the other slider. The first fixing ring and the second fixing ring are adapted to the installation pipe and the homogenizing emulsifier. Sealing gaskets are fixedly connected to both ends of the second fixing ring.
[0008] As a further optimized solution of the present utility model, the sealing gasket is adapted to the sealing groove. The bidirectional threaded rod penetrates through the two sliders and is threadedly connected to the two sliders.
[0009] As a further optimized solution of the present utility model, the stirring component includes a stirring shaft arranged at the middle position inside the kettle body. Two groups of stirring blades are fixedly connected to the stirring shaft. Plug-in sleeves are fixedly connected to the ends of the two groups of stirring blades. A scraping rod is inserted into the plug-in sleeve. The scraping rod is fixedly connected to the plug-in sleeve through a locking knob.
[0010] As a further optimized solution of the present utility model, an outer discharge pipe is fixedly connected to the outer heating layer. An outer inlet and discharge pipe is fixedly connected to the outer heating layer. The outer inlet and discharge pipe is arranged below. An inner discharge pipe is fixedly connected to the inner heating layer. An inner inlet and discharge pipe is fixedly connected to the inner heating layer. The inner inlet and discharge pipe is arranged below.
[0011] As a further optimized solution of the present utility model, an installation hole is provided at the inner bottom of the kettle body. A feeding pipe is installed in the installation hole. An up-folding handle is installed on the feeding pipe.
[0012] The beneficial effects of the present utility model are as follows: Through the setting of the installation component, when installing the homogenizing emulsifier and the installation pipe, only need to rotate the bidirectional threaded rod to fix the homogenizing emulsifier and the installation pipe. And through the setting of the sealing gasket, the sealing groove, the first fixing ring and the second fixing ring, the effective sealing of the installation part of the homogenizing emulsifier and the installation pipe can be ensured. And the disassembly only needs to rotate the bidirectional threaded rod. Compared with the traditional connection method using bolts and nuts, the operation is simple and fast, and it is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is the overall front three-dimensional structure schematic diagram of the present utility model;
[0014] Figure 2 is the overall bottom three-dimensional structure schematic diagram of the present utility model;
[0015] Figure 3It is a schematic diagram of the middle-section structure of the present utility model;
[0016] Figure 4 It is of the present utility model Figure 3 Schematic diagram of the enlarged structure at position A in the middle;
[0017] Figure 5 It is of the present utility model Figure 3 Schematic diagram of the enlarged structure at position B in the middle;
[0018] Figure 6 It is a schematic diagram of the three-dimensional partial cross-section of the back side of the installation component of the present utility model;
[0019] Figure 7 It is a schematic diagram of the three-dimensional partial cross-section of the front side of the installation component of the present utility model.
[0020] In the figure: 1. Kettle body; 101. Outer heating layer; 102. Inner heating layer; 2. Outer discharge pipe; 3. Outer inlet and discharge pipe; 4. Inner discharge pipe; 5. Inner inlet and discharge pipe; 6. Stirring shaft; 7. Stirring blade; 8. Insertion sleeve; 9. Scraping rod; 10. Locking knob; 11. Installation pipe; 12. Homogenizing emulsifier; 13. Feeding pipe; 14. Upward-opening handle; 15. Fixed frame; 16. Bidirectional threaded rod; 17. Grip; 18. Slide block; 19. First fixing ring; 20. Second fixing ring; 21. Sealing gasket; 22. Sealing groove. Specific embodiments
[0021] The following further describes the present application in detail with reference to the accompanying drawings. It is necessary to point out here that the following specific embodiments are only used to further illustrate the present application and cannot be construed as limiting the protection scope of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.
[0022] Embodiment 1
[0023] As Figures 1 - 3As shown in the figure, an inclined lower homogeneous stainless steel reactor includes a reactor body 1. A mounting pipe 11 is fixedly connected to the lower oblique side of the reactor body 1. A homogenizer 12 is fixedly connected to the mounting pipe 11 through a mounting assembly. A stirring assembly is arranged inside the reactor body 1, and the stirring assembly is connected to a driving device. A reactor cover is installed on the top of the reactor body 1, and the driving device is arranged on the reactor cover. The stirring assembly includes a stirring shaft 6 arranged in the middle position inside the reactor body 1. Two groups of stirring blades 7 are fixedly connected to the stirring shaft 6. An internal heating layer 102 is fixedly connected to the reactor body 1. An external heating layer 101 is fixedly connected to the internal heating layer 102. An external discharge pipe 2 is fixedly connected to the external heating layer 101. An external inlet and discharge pipe 3 is fixedly connected to the external heating layer 101. The external inlet and discharge pipe 3 is arranged below. An internal discharge pipe 4 is fixedly connected to the internal heating layer 102. An internal inlet and discharge pipe 5 is fixedly connected to the internal heating layer 102. The internal inlet and discharge pipe 5 is arranged below. A mounting hole is opened at the inner bottom of the reactor body 1. A blanking pipe 13 is installed in the mounting hole, and an upward-expanding handle 14 is installed on the blanking pipe 13.
[0024] As Figures 5 - 7 shown, the mounting assembly includes a fixing frame 15 fixedly connected to the lower oblique side of the reactor body 1. A bidirectional threaded rod 16 is rotatably connected to the fixing frame 15. A grip 17 is rotatably connected to the free end of the bidirectional threaded rod 16. Two sliders 18 are slidably connected to the fixing frame 15. A first fixing ring 19 is fixedly connected to one of the sliders 18. Sealing grooves 22 are opened at both ends of the first fixing ring 19. A second fixing ring 20 is fixedly connected to the other slider 18. The sides of the first fixing ring 19 and the second fixing ring 20 close to the homogenizer 12 are both inclined. Soft pads are fixedly connected inside the first fixing ring 19 and the second fixing ring 20. The first fixing ring 19 and the second fixing ring 20 are adapted to the mounting pipe 11 and the homogenizer 12. Sealing gaskets 21 are fixedly connected to both ends of the second fixing ring 20. The sealing gaskets 21 are adapted to the sealing grooves 22. The bidirectional threaded rod 16 penetrates through the two sliders 18 and is threadedly connected to the two sliders 18.
[0025] When in use, first insert the homogenizer 12 into the mounting pipe 11, and then rotate the grip 17 to make the bidirectional threaded rod 16 rotate forward, so that the two sliders 18 slide inward, pushing the first fixing ring 19 and the second fixing ring 20 to slide inward, so that the first fixing ring 19 and the second fixing ring 20 are sleeved on the mounting pipe 11 and the homogenizer 12, and the sealing gasket 21 enters the sealing groove 22, thus completing the installation of the homogenizer 12;
[0026] When disassembling, rotate the bidirectional threaded rod 16 in the reverse direction to make the two sliders 18 slide outward, so that the first fixing ring 19 and the second fixing ring 20 slide outward until the two sliders 18 slide to the ends of the fixing frame 15;
[0027] When installing the homogeneous emulsifier 12 and the installation pipe 11, it only needs to rotate the bidirectional threaded rod 16 to fix the homogeneous emulsifier 12 and the installation pipe 11. And through the settings of the sealing gasket 21, the sealing groove 22, the first fixing ring 19 and the second fixing ring 20, the effective sealing of the installation parts of the homogeneous emulsifier 12 and the installation pipe 11 can be ensured. And the disassembly also only needs to rotate the bidirectional threaded rod 16. Compared with the traditional connection method using bolts and nuts, the operation is simple and fast, which is convenient to use;
[0028] After the installation is completed, materials can be added into the kettle body 1. After the material addition is completed, close the kettle cover, and start the stirring component to stir the materials. At the same time, inject heat sources into the outer heating layer 101 and the inner heating layer 102 through the outer inlet and discharge pipe 3 and the inner inlet and discharge pipe 5 to heat the materials. And the heat sources after heating the materials will be discharged through the outer discharge pipe 2 and the inner discharge pipe 4, and start the homogeneous emulsifier 12 to homogenize and emulsify the materials;
[0029] The homogenized and emulsified materials are discharged through the discharge pipe 13.
[0030] Embodiment 2
[0031] As Figure 3 and Figure 4 shown, the ends of the two groups of stirring blades 7 are fixedly connected with insertion sleeves 8. A scraping rod 9 is inserted into the insertion sleeve 8, and the scraping rod 9 is fixedly connected with the insertion sleeve 8 through a locking knob 10.
[0032] When the inner wall of the kettle body 1 needs to be cleaned, open the kettle cover, insert the scraping rod 9 into the insertion sleeve 8, and fix the position of the scraping rod 9 through the locking knob 10. Then add clean water into the kettle body 1, close the kettle cover, and start the stirring equipment to make the scraping rod 9 scrape and clean the inner wall of the kettle body 1;
[0033] The operation is simple and fast, improving the convenience of cleaning the inner wall of the kettle body 1, which is convenient for personnel to use.
[0034] The above embodiments only represent several implementation manners of the present invention. The description is relatively specific and detailed, but it cannot be understood as a limitation to the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention.
Claims
1. An inclined lower homogeneous stainless steel reactor, comprising a reactor body (1), characterized in that: An installation pipe (11) is fixedly connected to the lower oblique side of the kettle body (1). A homogenizing emulsifier (12) is fixedly connected to the installation pipe (11) through an installation component. A stirring component is arranged in the kettle body (1). An internal heating layer (102) is fixedly connected to the kettle body (1). An external heating layer (101) is fixedly connected to the internal heating layer (102).
2. The inclined lower homogeneous stainless steel reactor according to claim 1, characterized in that: The installation component includes a fixed frame (15) fixedly connected to the lower oblique side of the kettle body (1). A bidirectional threaded rod (16) is rotatably connected to the fixed frame (15). A handle (17) is rotatably connected to the free end of the bidirectional threaded rod (16). Two sliders (18) are slidably connected to the fixed frame (15). A first fixing ring (19) is fixedly connected to one of the sliders (18). Sealing grooves (22) are formed at both ends of the first fixing ring (19). A second fixing ring (20) is fixedly connected to the other slider (18). The first fixing ring (19) and the second fixing ring (20) are adapted to the installation pipe (11) and the homogenizing emulsifier (12). Sealing gaskets (21) are fixedly connected to both ends of the second fixing ring (20).
3. An inclined lower homogeneous stainless steel reactor according to claim 2, characterized in that: The sealing gasket (21) is adapted to the sealing groove (22). The bidirectional threaded rod (16) penetrates through the two sliders (18) and is threadedly connected to the two sliders (18).
4. An inclined lower homogeneous stainless steel reactor according to claim 1, characterized in that: The stirring component includes a stirring shaft (6) arranged at the middle position inside the kettle body (1). Two groups of stirring blades (7) are fixedly connected to the stirring shaft (6). Plug-in sleeves (8) are fixedly connected to the ends of the two groups of stirring blades (7). A scraping rod (9) is inserted into the plug-in sleeve (8). The scraping rod (9) is fixedly connected to the plug-in sleeve (8) through a locking knob (10).
5. The inclined lower homogeneous stainless steel reactor according to claim 4, characterized in that: An external discharge pipe (2) is fixedly connected to the external heating layer (101). An external inlet and discharge pipe (3) is fixedly connected to the external heating layer (101). The external inlet and discharge pipe (3) is arranged below. An internal discharge pipe (4) is fixedly connected to the internal heating layer (102). An internal inlet and discharge pipe (5) is fixedly connected to the internal heating layer (102). The internal inlet and discharge pipe (5) is arranged below.
6. A slant-mounted lower homogeneous stainless steel reaction kettle according to claim 1, characterized in that: An installation hole is formed in the inner bottom of the kettle body (1). A blanking pipe (13) is installed in the installation hole. An upward-opening handle (14) is installed on the blanking pipe (13).