Hydrolysis device for producing compound amino acid powder

Abstract

The utility model provides a hydrolysis device for compound amino acid powder production, which relates to the technical field of compound amino acid powder production and comprises a main body mechanism, a stirring mechanism is fixedly mounted at the top of the main body mechanism, the main body mechanism comprises a group of supporting legs, and a hydrolysis tank is fixedly mounted between the tops of the group of supporting legs. According to the utility model, under the action of the main body mechanism, protein raw materials can be hydrolyzed in the filter cover, unreacted raw materials, by-products, microorganisms and metabolites thereof are intercepted, the pollutants are prevented from being mixed with a pure solution, the purity and consistency of final products are ensured, the subsequent treatment process is reduced, and the production efficiency is improved. And after the reaction is finished, the electric telescopic rod can drive the top plate to ascend, and a worker can take down the filter cover for cleaning only by screwing off the fixed bolt, so that the cleaning process is greatly simplified, and the service life of the equipment is prolonged.

Description

Technical Field

[0001] The utility model relates to the technical field of compound amino acid powder production, in particular to a hydrolysis device for producing compound amino acid powder. Background Art

[0002] Compound amino acid powder is a nutritional supplement mainly composed of various amino acids. These amino acids usually come from natural protein raw materials such as human or animal hair, fur, soybean meal, rapeseed meal, cottonseed meal, etc., and are processed through processes such as microbial fermentation, acid-base hydrolysis treatment, and spray drying. Compound amino acid powder is rich in various amino acids and has various physiological functions and application values.

[0003] After the existing compound amino acid powder hydrolysis device completes its production process, the finished product, unreacted raw materials, by-products, microorganisms, and their metabolites cannot be effectively separated but are mixed together. This situation directly leads to the complication of the subsequent treatment process, requires additional filtration steps for the finished product, significantly increases the workload of workers, and these unseparated pollutants circulate in the system, which will have an adverse impact on the hydrolysis device itself. They may deposit on components such as pipelines, valves, and reactors, resulting in increased equipment wear and even blockage. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problem that when the above equipment is used, due to the inability to filter the finished product, the workload increases and the service life of the equipment is reduced, and thus a hydrolysis device for producing compound amino acid powder is proposed.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A hydrolysis device for producing compound amino acid powder, including a main body mechanism, and a stirring mechanism is fixedly installed on the top of the main body mechanism;

[0006] The main body mechanism includes a group of support legs. A hydrolysis tank is fixedly installed between the tops of the group of support legs. A group of first fixed seats are fixedly installed on the outer surface wall of the hydrolysis tank. A group of electric telescopic rods are fixedly installed on the tops of the group of first fixed seats. A group of second fixed seats are fixedly installed at the telescopic ends of the group of electric telescopic rods. A top plate is fixedly installed between the outer surface walls of the group of second fixed seats. A feed inlet is arranged on the top of the top plate. A discharge outlet is arranged at the bottom of the hydrolysis tank. A shaft hole is opened on the top of the top plate. A group of threaded grooves are opened on the bottom of the top plate. A group of fixing bolts are threadedly connected to the inner surface walls of the group of threaded grooves. A filter cover is threadedly connected between the outer surface walls of the group of fixing bolts.

[0007] Preferably, the stirring mechanism includes a motor, and a first rotating shaft is fixedly installed at the output end of the motor.

[0008] Preferably, a first bevel gear is fixedly sleeved on the outer surface wall of the first rotating shaft, and a second bevel gear is meshed and connected to the outer surface wall of the first bevel gear.

[0009] Preferably, a second rotating shaft is fixedly inserted into the inner surface wall of the second bevel gear, and a group of lower stirring paddles are fixedly installed on the outer surface wall of the second rotating shaft.

[0010] Preferably, a third rotating shaft is movably sleeved on the outer surface wall of the second rotating shaft, and a group of upper stirring paddles are fixedly installed on the outer surface wall of the third rotating shaft.

[0011] Preferably, a third bevel gear is fixedly sleeved on the outer surface wall of the third rotating shaft, and the outer surface wall of the third bevel gear is meshed and connected to the inner surface wall of the first bevel gear.

[0012] Preferably, the top of the top plate is fixedly connected to the bottom of the motor, and the inner surface wall of the shaft hole is movably inserted into the outer surface wall of the third rotating shaft.

[0013] Compared with the prior art, the advantages and positive effects of the present utility model are that

[0014] In the present utility model, under the action of the main body mechanism, the filter cover can hydrolyze the protein raw material inside it, and intercept the unreacted raw materials, by-products, microorganisms and their metabolites, preventing these pollutants from mixing with the pure solution, ensuring the purity and consistency of the final product, reducing the subsequent treatment process, improving the overall quality and production efficiency of the product. After the reaction is completed, the electric telescopic rod can drive the top plate to rise, and the worker only needs to unscrew the fixing bolt to remove the filter cover for cleaning, greatly simplifying the cleaning process, thereby prolonging the service life of the equipment.

[0015] In the present utility model, under the action of the stirring mechanism, after the motor is started, it can drive the other two bevel gears to rotate through the first bevel gear, so that the two groups of stirring paddles can rotate relatively, making the protein raw material and the hydrolyzing agent more evenly mixed. This mixing method helps to accelerate the chemical reaction and improve the reaction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the front view structural perspective view of a hydrolysis device for producing compound amino acid powder proposed by the present utility model;

[0017] Figure 2 is the plan view of the main body mechanism of a hydrolysis device for producing compound amino acid powder proposed by the present utility model;

[0018] Figure 3 is the partial bottom view exploded view of the main body mechanism of a hydrolysis device for producing compound amino acid powder proposed by the present utility model;

[0019] Figure 4This utility model provides a schematic diagram of the disassembly of a stirring mechanism in a hydrolysis device for the production of compound amino acid powder.

[0020] Legend description:

[0021] 1. Main body mechanism; 101. Support legs; 102. Hydrolysis tank; 103. First fixing seat; 104. Electric telescopic rod; 105. Second fixing seat; 106. Top plate; 107. Feed inlet; 108. Discharge outlet; 109. Shaft hole; 110. Threaded groove; 111. Fixing bolt; 112. Filter cover.

[0022] 2. Stirring mechanism; 201. Motor; 202. First rotating shaft; 203. First bevel gear; 204. Second bevel gear; 205. Second rotating shaft; 206. Lower stirring paddle; 207. Third rotating shaft; 208. Upper stirring paddle; 209. Third bevel gear. Specific implementation mode

[0023] In order to more clearly understand the above-mentioned objects, features and advantages of this utility model, the following further describes this utility model with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of this application and the features in the embodiments can be combined with each other.

[0024] In the following description, many specific details are set forth in order to fully understand this utility model. However, this utility model can also be implemented in other ways different from those described herein. Therefore, this utility model is not limited by the specific embodiments disclosed in the following specification.

[0025] Example 1, as Figures 1 - 4 shown, this utility model provides a hydrolysis device for the production of compound amino acid powder, including a main body mechanism 1, and a stirring mechanism 2 is fixedly installed on the top of the main body mechanism 1;

[0026] The main body mechanism 1 includes a group of support legs 101, a hydrolysis tank 102 is fixedly installed between the tops of the group of support legs 101, a group of first fixing seats 103 are fixedly installed on the outer surface wall of the hydrolysis tank 102, a group of electric telescopic rods 104 are fixedly installed on the tops of the group of first fixing seats 103, a group of second fixing seats 105 are fixedly installed at the telescopic ends of the group of electric telescopic rods 104, a top plate 106 is fixedly installed between the outer surface walls of the group of second fixing seats 105, a feed inlet 107 is arranged on the top of the top plate 106, a discharge outlet 108 is arranged at the bottom of the hydrolysis tank 102, a shaft hole 109 is opened on the top of the top plate 106, a group of threaded grooves 110 are opened on the bottom of the top plate 106, a group of fixing bolts 111 are threadedly connected to the inner surface walls of the group of threaded grooves 110, and a filter cover 112 is threadedly connected between the outer surface walls of the group of fixing bolts 111.

[0027] The effect achieved by the entire Example 1 is that when the protein raw material and the hydrolyzing agent enter the hydrolysis tank 102 through the feed port 107, they will enter the interior of the filter cover 112. The filter cover 112 can intercept the protein raw material inside it. When the protein raw material reacts, some by-products, microorganisms and their metabolites, etc. will be produced. The larger fixed particles in these products will be intercepted inside the filter cover 112, filtering out a pure amino acid solution. After the reaction ends, the worker can open the discharge port 108. At this time, the discharge port 108 can discharge the pure amino acid solution. Subsequently, the fixed particles are still inside the filter cover 112. At this time, the electric telescopic rod 104 is activated to push a set of fixing seats 103 to start. When the set of fixing seats 103 moves, it will drive the top plate 106 inside to start rising. The top plate 106 will drive the filter cover 112 and the internal pollutants below to move. At this time, the worker only needs to rotate and fix the bolt 111 and screw it off from the thread groove 110 and the filter cover 112, and then the filter cover 112 can be removed for cleaning. The filter cover 112 can uniformly collect the pollutants generated after the reaction, prevent the pollutants from mixing with the solution, increase the subsequent treatment process, and at the same time, the filter cover 112 can be opened after the reaction, which is convenient for the worker to uniformly process the internal pollutants.

[0028] Example 2, as Figures 2 - 4 shown, the stirring mechanism 2 includes a motor 201. The output end of the motor 201 is fixedly installed with a first rotating shaft 202. The outer surface of the first rotating shaft 202 is fixedly sleeved with a first bevel gear 203. The outer surface of the first bevel gear 203 is meshed with a second bevel gear 204. The inner surface of the second bevel gear 204 is fixedly inserted with a second rotating shaft 205. A set of lower stirring paddles 206 are fixedly installed on the outer surface of the second rotating shaft 205. A third rotating shaft 207 is movably sleeved on the outer surface of the second rotating shaft 205. A set of upper stirring paddles 208 are fixedly installed on the outer surface of the third rotating shaft 207. A third bevel gear 209 is fixedly sleeved on the outer surface of the third rotating shaft 207, and the outer surface of the third bevel gear 209 is meshed with the inner surface of the first bevel gear 203. The top of the top plate 106 is fixedly connected to the bottom of the motor 201. The inner surface of the shaft hole 109 is movably inserted with the outer surface of the third rotating shaft 207.

[0029] The effect achieved by the entire Example 2 is that after the motor 201 is started, it can drive the first rotating shaft 202 and the first bevel gear 203 to start rotating. During the rotation of the first bevel gear 203, the second bevel gear 204 and the third bevel gear 209 meshed with it will rotate in different directions. When the second bevel gear 204 rotates, it will drive the lower stirring paddles 206 to stir the solution clockwise through the second rotating shaft 205. When the third bevel gear 209 rotates, it will drive the upper stirring paddles 208 to stir the solution counterclockwise through the third rotating shaft 207. The two sets of stirring paddles stir the solution in different directions, which can make the protein raw material and the hydrolyzing agent fully mixed, improving the efficiency and effect of hydrolysis.

[0030] Working principle: The protein raw material and the hydrolyzing agent are injected into the hydrolysis tank 102 through the feed port 107 and then enter the built-in filter cover 112. The filter cover 112 effectively intercepts large particle impurities in the raw materials, by-products generated during the reaction, microorganisms and their metabolites, ensuring that the output amino acid solution is pure and free of impurities. After starting the motor 201, its power is transmitted to the first rotating shaft 202 and the first bevel gear 203, causing both to rotate. The rotation of the first bevel gear 203 further drives the second bevel gear 204 and the third bevel gear 209 engaged with it to rotate in opposite directions. The second bevel gear 204 drives the lower stirring paddle 206 to stir the solution clockwise through the second rotating shaft 205, while the third bevel gear 209 drives the upper stirring paddle 208 to stir counterclockwise through the third rotating shaft 207, forming a two-way stirring effect, greatly promoting the mixing uniformity of the protein raw material and the hydrolyzing agent, and improving the hydrolysis efficiency and effect. After the reaction is completed, by opening the discharge port 108, the pure amino acid solution can be smoothly discharged. At this time, fixed particle pollutants still remain in the filter cover 112. Subsequently, the electric telescopic rod 104 is activated to push a set of first fixed seats 103 upward, thereby driving the top plate 106 and the attached filter cover 112 to rise together with the internal pollutants. The worker only needs to loosen the rotary fixing bolt 111 and release it from the threaded groove 110 and the filter cover 112, and then the filter cover 112 can be easily removed for cleaning and maintenance.

[0031] The above is only a preferred embodiment of the present invention, and it is not intended to limit the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims

1. A hydrolysis device for producing compound amino acid powder, comprising a main body mechanism (1), characterized in that: A stirring mechanism (2) is fixedly installed at the top of the main body mechanism (1); The main body mechanism (1) includes a set of support legs (101). A hydrolysis tank (102) is fixedly installed between the tops of the set of support legs (101). A set of first fixing seats (103) are fixedly installed on the outer surface wall of the hydrolysis tank (102). A set of electric telescopic rods (104) are fixedly installed on the tops of the set of first fixing seats (103). A set of second fixing seats (105) are fixedly installed at the telescopic ends of the set of electric telescopic rods (104). A top plate (106) is fixedly installed between the outer surface walls of the set of second fixing seats (105). A feed inlet (107) is arranged at the top of the top plate (106). A discharge outlet (108) is arranged at the bottom of the hydrolysis tank (102). An axial hole (109) is opened at the top of the top plate (106). A set of threaded grooves (110) are opened at the bottom of the top plate (106). A set of fixing bolts (111) are threadedly connected to the inner surface walls of the set of threaded grooves (110). A filter cover (112) is threadedly connected between the outer surface walls of the set of fixing bolts (111).

2. The hydrolysis device for producing compound amino acid powder according to claim 1, characterized in that: The stirring mechanism (2) includes a motor (201). A first rotating shaft (202) is fixedly installed at the output end of the motor (201).

3. The hydrolysis device for producing compound amino acid powder according to claim 2, wherein: A first bevel gear (203) is fixedly sleeved on the outer surface wall of the first rotating shaft (202). A second bevel gear (204) is meshed and connected to the outer surface wall of the first bevel gear (203).

4. The hydrolysis device for producing compound amino acid powder according to claim 3, characterized in that: A second rotating shaft (205) is fixedly inserted into the inner surface wall of the second bevel gear (204). A set of lower stirring paddles (206) are fixedly installed on the outer surface wall of the second rotating shaft (205).

5. The hydrolysis device for producing compound amino acid powder according to claim 4, characterized in that: A third rotating shaft (207) is movably sleeved on the outer surface wall of the second rotating shaft (205). A set of upper stirring paddles (208) are fixedly installed on the outer surface wall of the third rotating shaft (207).

6. The hydrolysis device for producing compound amino acid powder according to claim 5, wherein: A third bevel gear (209) is fixedly sleeved on the outer surface wall of the third rotating shaft (207). The outer surface wall of the third bevel gear (209) is meshed and connected to the inner surface wall of the first bevel gear (203).

7. A hydrolysis device for the production of compound amino acid powder according to claim 6, characterized in that: The top of the top plate (106) is fixedly connected to the bottom of the motor (201). The outer surface wall of the third rotating shaft (207) is movably inserted into the inner surface wall of the axial hole (109).

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