Gluing equipment for edge gluing of car lamp

By introducing scraping and cleaning mechanisms into the edge glue coating equipment at the headlights, the problem of needle glue residue and blockage is solved, the self-cleaning function of the equipment is realized, the uniformity of glue coating and production efficiency are improved, and the service life of the equipment is extended.

CN223159501UActive Publication Date: 2025-07-29TAIZHOU XINNUO TECH CO LTD
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Patent Information

Application Number
CN202421499316.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-07-29
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

In existing headlight edge glue coating equipment, the glue on the needle is difficult to clean, which affects the uniformity and quality of the glue coating. The lack of a needle cleaning mechanism, resulting in glue residues and blockage, increasing equipment failure and downtime.

Method used

Design the glue scraping mechanism and cleaning mechanism, including scraper, piston, push plate, installation plate, installation screw, sink, drain pipe, crusher, probe, heating plate and collection box, to realize the self-cleaning function of the needle, scrape off external glue through the scraper, ultrasonic cleaning and filter net to collect residue, reduce manual intervention and equipment downtime.

Benefits of technology

It improves the working efficiency and product quality of glue coating equipment, extends the equipment life, ensures glue coating uniformity, reduces equipment downtime and manual intervention, and improves production efficiency and automation level.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile lamp edge gluing, in particular to gluing equipment for automobile lamp edge gluing. The technical problems that glue on a needle head is difficult to clean and easy to remain, the gluing uniformity and quality are influenced, the risks of waste and low working efficiency are increased, and a special mechanism for cleaning the needle head is lacked, so that the glue is accumulated in the needle head, blockage is possibly caused, the equipment failure and shutdown time is increased, and the working efficiency is increased are solved. And the production efficiency and the product quality are influenced. According to the technical scheme, the gluing equipment for gluing the edge of the automobile lamp comprises a base. By arranging the glue scraping mechanism, the glue scraping mechanism and the cleaning mechanism, the self-cleaning function of the equipment is realized, the working efficiency and the product quality are improved, the manual intervention is reduced, the service life of the equipment is prolonged, meanwhile, the downtime of the equipment is shortened by the design of the filter screen and the collecting box, the production efficiency is improved, and the production cost is reduced. Through the improvements, the working efficiency and the product quality of the equipment are effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of headlamp edge gluing, in particular to a gluing device for headlamp edge gluing. Background Art

[0002] The gluing device for headlamp edge gluing is an efficient and automated industrial device, specifically used for precisely applying glue to the headlamp edge. Its main function is to ensure the sealing and fixation between the headlamp and other components (such as the vehicle body and headlamp cover), thereby improving the performance and lifespan of the headlamp. The device reduces manual intervention by automatically performing the gluing operation, which not only improves production efficiency but also ensures the consistency and accuracy of the gluing process.

[0003] The existing gluing device for headlamp edge gluing is not convenient for scraping the glue on the needle tip. During the use of the device, the glue on the needle tip is likely to remain, which not only affects the uniformity and quality of gluing but also may lead to waste of glue and reduction in work efficiency. Due to the lack of an effective glue scraping device, operators need to manually clean the needle tip, increasing the work burden and time cost. Secondly, the device lacks a dedicated needle cleaning mechanism and cannot effectively clean the glue inside the needle tip. During long-term use, the glue accumulates inside the needle tip, easily causing blockage, resulting in equipment failures and increased downtime, affecting production efficiency and product quality.

[0004] Therefore, aiming at the problems that the glue on the needle tip is difficult to clean, easy to remain, affecting the uniformity and quality of gluing, increasing the risk of waste and low work efficiency, and secondly, the lack of a dedicated mechanism for cleaning the needle tip, resulting in the accumulation of glue inside the needle tip, which may cause blockage, increasing equipment failures and downtime, affecting production efficiency and product quality, it is urgently needed to be solved to improve the usage scenario of the gluing device for headlamp edge gluing. Content of the Utility Model

[0005] In order to overcome the problems of the common gluing device for headlamp edge gluing, where the glue on the needle tip is difficult to clean, easy to remain, affecting the uniformity and quality of gluing, and lacking a dedicated mechanism for cleaning the needle tip, resulting in the accumulation of glue inside the needle tip, which may cause blockage, increasing equipment failures and downtime, and affecting production efficiency and product quality.

[0006] The technical solution of the present utility model is as follows: A glue application device for the edge gluing of vehicle lamps, including a base, a glue application robotic arm is arranged at the upper end of the base, a glue scraping mechanism is arranged at the front end of the glue application robotic arm, and the glue scraping mechanism includes a piston, a push plate, a mounting plate, a scraping plate, and mounting screws; a nozzle is arranged at the front end of the glue application robotic arm, a needle tip is arranged at the front end of the nozzle, a piston is connected to the upper end of the nozzle, a push plate is connected to the front end of the piston, a mounting plate is arranged at the front end of the push plate, mounting screws are threadedly connected to both the upper and lower sides of the mounting plate, the mounting screws are threadedly connected to the push plate, and a scraping plate is connected to the front end of the mounting plate. A cleaning mechanism is arranged at the front side of the upper end of the base.

[0007] Preferably, the piston drives the push plate, the push plate drives the mounting plate and the scraping plate to move, thereby scraping off the glue on the needle tip. The mounting plate can be disassembled through the mounting screws, so as to facilitate the replacement of the scraping plate.

[0008] As a preference, the cleaning mechanism includes a water tank and a drain pipe; a water tank is opened at the upper end of the base, a drain pipe is arranged at the right end of the base, the drain pipe is connected to the water tank, the water tank is used to pour in clean water for facilitating the cleaning of the needle tip, and the drain pipe is used to drain sewage.

[0009] As a preference, the cleaning mechanism includes a crusher and a probe; a crusher is connected to the right side of the upper end of the base, a probe is connected to the front end of the crusher, and the probe is used to emit ultrasonic waves to clean the needle tip soaked in the water tank.

[0010] As a preference, the cleaning mechanism includes a heating plate and a collection box; a heating plate is connected to the front end of the water tank, the heating plate is connected to an external power supply, and a collection box is movably connected to the left side inside the water tank. The collection box is used to collect the glue falling off from the needle tip, which is convenient for collection and pouring out.

[0011] As a preference, the cleaning mechanism includes a dial plate, a filter screen, and a drain cover; dial plates are connected to both the front and rear sides of the collection box, a filter screen is arranged at the right end of the collection box, and a drain cover is arranged at the right end of the drain pipe. The filter screen is used to filter the glue residues, so that the residues stay in the collection box, and the dial plate facilitates picking up the collection box.

[0012] As a preference, two dial plates are provided, the drain cover is threadedly connected to the drain pipe, and by rotating the drain cover, the drain pipe is opened to drain the waste water.

[0013] As a preference, the push plate is slidably connected to the needle tip, the mounting plate is slidably connected to the needle tip, the scraping plate is slidably connected to the needle tip, and two mounting screws are provided. This detachable scraping plate structure is convenient for cleaning after long-term work. It can be detached for cleaning and reused, saving costs.

[0014] The beneficial effects of the present utility model:

[0015] 1. By setting up a glue scraping mechanism, the glue scraping mechanism and the cleaning mechanism achieve the self-cleaning function of the equipment, improve work efficiency and product quality, reduce manual intervention, extend the equipment life. At the same time, the design of the filter screen and the collection box reduces the equipment downtime and improves the production efficiency. These improvements effectively enhance the work efficiency and product quality of the equipment.

[0016] 2. By setting up a glue scraping mechanism, the starting piston pushes the push plate and the scraper to scrape the glue on the needle, which is convenient for cleaning and replacing the scraper, thus improving the glue scraping efficiency, reducing manual intervention and extending the equipment service life. At the same time, the glue coating robotic arm immerses the needle in the water tank for ultrasonic cleaning to thoroughly remove the glue residue inside and outside the needle, ensuring the uniformity and quality of glue coating. The filter screen prevents the residual glue from entering the drain pipe, and the design of the collection box facilitates the quick cleaning of the residual glue, reducing the equipment downtime and improving the production efficiency. These improvements effectively enhance the automation level, work efficiency and product quality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Shown is a three-dimensional structural schematic diagram of a glue coating device for the edge gluing of vehicle lamps according to the present utility model;

[0018] Figure 2 Shown is a three-dimensional rear view structural schematic diagram of a glue coating device for the edge gluing of vehicle lamps according to the present utility model;

[0019] Figure 3 Shown is a three-dimensional structural schematic diagram of a glue scraping mechanism of a glue coating device for the edge gluing of vehicle lamps according to the present utility model;

[0020] Figure 4 Shown is a three-dimensional sectional structural schematic diagram of a glue scraping mechanism of a glue coating device for the edge gluing of vehicle lamps according to the present utility model.

[0021] In the figure: 1, base; 2, glue coating robotic arm; 3, glue scraping mechanism; 4, cleaning mechanism; 201, nozzle; 202, needle; 301, piston; 302, push plate; 303, mounting plate; 304, scraper; 305, mounting screw; 401, water tank; 402, drain pipe; 403, crusher; 404, probe; 405, heating plate; 406, collection box; 407, baffle; 408, filter screen; 409, drain cover. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0023] Please refer to Figures 1-3, the present utility model provides an embodiment: a glue application device for the edge gluing of vehicle lamps, including a base 1, a glue application robotic arm 2 is arranged at the upper end of the base 1, a glue scraping mechanism 3 is arranged at the front end of the glue application robotic arm 2, and the glue scraping mechanism 3 includes a piston 301, a push plate 302, a mounting plate 303, a scraping plate 304, and mounting screws 305; a nozzle 201 is arranged at the front end of the glue application robotic arm 2, a needle 202 is arranged at the front end of the nozzle 201, the piston 301 is connected to the upper end of the nozzle 201, the push plate 302 is connected to the front end of the piston 301, the mounting plate 303 is arranged at the front end of the push plate 302, the mounting screws 305 are threadedly connected to both the upper and lower sides of the mounting plate 303, the mounting screws 305 are threadedly connected to the push plate 302, and the scraping plate 304 is connected to the front end of the mounting plate 303. A cleaning mechanism 4 is arranged at the front side of the upper end of the base 1.

[0024] Please refer to Figures 1-3 , in this embodiment, the piston 301 drives the push plate 302, and the push plate 302 drives the mounting plate 303 and the scraping plate 304 to move, so as to scrape off the glue on the needle 202. The mounting plate 303 can be disassembled through the mounting screws 305, so as to facilitate the replacement of the scraping plate 304. The cleaning mechanism 4 includes a water tank 401 and a drain pipe 402; a water tank 401 is opened at the upper end of the base 1, a drain pipe 402 is arranged at the right end of the base 1, and the drain pipe 402 is connected to the water tank 401. The water tank 401 is used to pour in clean water for facilitating the cleaning of the needle 202, and the drain pipe 402 is used to drain sewage. The cleaning mechanism 4 includes a crusher 403 and a probe 404; the crusher 403 is connected to the right side of the upper end of the base 1, and the probe 404 is connected to the front end of the crusher 403. The probe 404 is used to emit ultrasonic waves to clean the needle 202 soaked in the water tank 401. The cleaning mechanism 4 includes a heating plate 405 and a collection box 406; the heating plate 405 is connected to the front end of the water tank 401, and the heating plate 405 is connected to an external power supply. A collection box 406 is movably connected to the left side inside the water tank 401. The collection box 406 is used to collect the glue falling off from the needle 202, which is convenient for collection and pouring out.

[0025] Please refer to Figures 2-4, in this embodiment, the cleaning mechanism 4 includes a baffle 407, a filter screen 408, and a drain cover 409; baffles 407 are connected to the front and rear sides of the collection box 406, a filter screen 408 is provided at the right end of the collection box 406, and a drain cover 409 is provided at the right end of the drain pipe 402. The filter screen 408 is used to filter glue residues so that the residues stay in the collection box 406. The baffle 407 facilitates picking up the collection box 406. There are two baffles 407. The drain cover 409 is threadedly connected to the drain pipe 402. Rotating the drain cover 409 opens the drain pipe 402 to drain the wastewater. The push plate 302 is slidably connected to the needle 202, the mounting plate 303 is slidably connected to the needle 202, the scraping plate 304 is slidably connected to the needle 202, and there are two mounting screws 305. This detachable structure of the scraping plate 304 is convenient for cleaning after long-term work and can be detached for repeated use, saving costs.

[0026] When working, start the glue application robotic arm 2. The glue application robotic arm 2 drives the nozzle 201 to accurately spray glue through the needle 202 to apply glue to the edge of the car lamp. When it is necessary to clean the glue remaining outside the needle 202, start the piston 301. The piston 301 pushes the push plate 302, and the push plate 302 drives the mounting plate 303 to slide on the needle 202. The mounting plate 303 drives the scraping plate 304 to scrape the glue on the needle 202. When it is necessary to clean or replace the scraping plate 304, remove the mounting screws 305 and detach the mounting plate 303 with the scraping plate 304 from the push plate 302, so as to facilitate repeated use after cleaning. When it is necessary to clean the glue inside the needle 202, pour water into the water tank 401, start the heating plate 405. The heating plate 405 heats the water in the water tank 401. The crusher 403 emits ultrasonic waves to the water in the water tank 401 through the probe 404, and the needle 202 is immersed in the water in the water tank 401 through the glue application robotic arm 2 for ultrasonic cleaning. The filter screen 408 prevents the dropped residual glue from entering the drain pipe 402. Pick up the two side blocks to pick up the collection box 406 and clean the residual glue in the collection box 406.

[0027] Through the above steps, by setting the glue scraping mechanism 3, starting the piston 301 to push the push plate 302 and the scraping plate 304 to scrape the glue on the needle 202, it is convenient to clean and replace the scraping plate 304, thereby improving the glue scraping efficiency, reducing manual intervention, and extending the service life of the equipment. At the same time, the glue application robotic arm 2 immerses the needle 202 in the water tank 401 for ultrasonic cleaning to thoroughly remove the glue residues inside and outside the needle 202, ensuring the uniformity and quality of glue application. The filter screen 408 prevents the residual glue from entering the drain pipe 402, and the design of the collection box 406 facilitates the quick cleaning of the residual glue, reducing the equipment downtime and improving the production efficiency. These improvements effectively enhance the automation level, working efficiency, and product quality of the equipment.

[0028] The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited to the above embodiments, and various changes can be made without departing from the gist of the present utility model within the scope of knowledge possessed by those skilled in the art.

Claims

1. A glue - applying device for the edge gluing of vehicle lamps, comprising a base (1), characterized in that: At the upper end of the base (1), there is a glue - applying robotic arm (2). At the front end of the glue - applying robotic arm (2), there is a glue - scraping mechanism (3). The glue - scraping mechanism (3) includes a piston (301), a push plate (302), a mounting plate (303), a scraper (304), and mounting screws (305). At the front end of the glue - applying robotic arm (2), there is a nozzle (201). At the front end of the nozzle (201), there is a needle (202). The upper end of the nozzle (201) is connected to the piston (301). The front end of the piston (301) is connected to the push plate (302). At the front end of the push plate (302), there is a mounting plate (303). The upper and lower sides of the mounting plate (303) are threadedly connected to the mounting screws (305). The mounting screws (305) are threadedly connected to the push plate (302). The front end of the mounting plate (303) is connected to the scraper (304). At the front side of the upper end of the base (1), there is a cleaning mechanism (4).

2. The glue application device for the edge gluing of vehicle lamps according to claim 1, wherein: The cleaning mechanism (4) includes a water tank (401) and a drain pipe (402). A water tank (401) is opened at the upper end of the base (1). A drain pipe (402) is provided at the right end of the base (1). The drain pipe (402) is connected to the water tank (401).

3. The glue application device for the edge gluing of vehicle lamps according to claim 2, characterized in that: The cleaning mechanism (4) includes a crusher (403) and a probe (404). The crusher (403) is connected to the upper right side of the base (1). The front end of the crusher (403) is connected to the probe (404).

4. The glue application device for the edge gluing of vehicle lamps according to claim 3, characterized in that: The cleaning mechanism (4) includes a heating plate (405) and a collection box (406). The heating plate (405) is connected to the front end of the water tank (401). The heating plate (405) is connected to an external power supply. The collection box (406) is movably connected to the left side inside the water tank (401).

5. The glue application device for the edge gluing of vehicle lamps according to claim 4, characterized in that: The cleaning mechanism (4) includes a baffle (407), a filter screen (408), and a drain cover (409). The baffle (407) is connected to the front and rear sides of the collection box (406). The filter screen (408) is provided at the right end of the collection box (406). The drain cover (409) is provided at the right end of the drain pipe (402).

6. The glue application device for the edge gluing of vehicle lamps according to claim 5, wherein: There are two baffles (407). The drain cover (409) is threadedly connected to the drain pipe (402).

7. The glue application device for glue application on the edge of a vehicle lamp according to claim 1, characterized in that: The push plate (302) is slidably connected to the needle (202). The mounting plate (303) is slidably connected to the needle (202). The scraper (304) is slidably connected to the needle (202). There are two mounting screws (305).