Novel foaming high-speed filling manipulator

Abstract

The utility model relates to a novel foaming high-speed filling manipulator which comprises a supporting frame, a cross beam is erected on the top face of the supporting frame, the cross beam is transversely connected with a sliding supporting plate in a sliding mode through a transverse driving assembly arranged on the top face of the cross beam, and the sliding supporting plate is longitudinally connected with a movable arm in a sliding mode through a longitudinal driving assembly arranged on the top face of the sliding supporting plate. A lifting assembly is arranged at the end of the movable arm, a pair of filling gun heads is arranged at the bottom of the lifting assembly, and a material receiving assembly is arranged under each filling gun head. According to the utility model, the flexible movement of the filling gun head in the X, Y and Z directions is realized, and the multi-direction movement capability enables the manipulator to carry out foaming filling on bathroom wall plates and bottom plates at different positions; meanwhile, the design of double filling gun heads is adopted, so that the filling efficiency is higher; and the material receiving assembly is arranged below each filling gun head, so that residual materials can be automatically received after product filling is completed, waste of foaming materials and environmental pollution are effectively avoided, and meanwhile, the difficulty and cost of cleaning work are reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of bathroom foaming and filling, and particularly relates to a novel high-speed foaming and filling robot. Background Art

[0002] With the advancement of residential industrialization, integrated foam bathroom products are becoming increasingly popular in hotels and homes. The integration of a foam layer between bathroom wall panels and baseboards not only strengthens the overall integrity and significantly reduces the risk of water leakage, but also provides the product with excellent shock absorption and sound insulation. The foam layer acts like a natural barrier, effectively isolating noise and enhancing user comfort. Combined with its long-lasting durability, foam bathroom products are gaining market favor with their superior user experience.

[0003] The existing bathroom foam filling robot cannot meet the production needs of filling at any position. The filling speed is slow, the production efficiency is low, and the filling gun head cannot catch the residual material after completing the product filling, causing pollution and waste. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the utility model provides a new foaming high-speed filling robot. The specific technical solution is as follows:

[0005] The utility model provides a new type of foaming high-speed filling robot, including a support frame, a crossbeam is arranged on the top surface of the support frame, the crossbeam is connected to a sliding support plate in a transverse sliding manner through a transverse drive component arranged on the top surface of the crossbeam, the sliding support plate is connected to a movable arm in a longitudinal sliding manner through a longitudinal drive component arranged on the top surface of the crossbeam, a lifting component is arranged at the end of the movable arm, a pair of filling gun heads are arranged at the bottom of the lifting component, and a material receiving component is arranged directly below each filling gun head.

[0006] As an optimal technical solution of the present invention, the transverse drive assembly includes a guide rail slider module 1 that is laterally arranged on the top surface of the beam, and the sliding support plate is horizontally mounted on the two guide rail slider modules 1. A servo motor 1 is provided at one end of the sliding support plate, and the power output end of the servo motor 1 is transmission-connected with a helical gear 1, and the helical gear 1 is meshed with a helical rack 1 that is parallelly arranged on the inner side of the guide rail slider module 1.

[0007] As an optimal technical solution of the present invention, the longitudinal drive assembly includes two guide rail slider modules longitudinally arranged on the top surface of the sliding support plate, the movable arm is horizontally mounted on the two guide rail slider modules, and a servo motor is provided on one side of the movable arm. The power output end of the servo motor is connected to a helical gear through a one-way motor steering gear adapted thereto, and the helical gear is meshed with a helical rack fixed horizontally to the side of the movable arm.

[0008] As a preferred technical solution of the utility model, the lifting assembly includes a box board vertically connected to the end of the movable arm. A servo motor III is arranged on the top surface of the box board. The power output end of the servo motor III is in transmission connection with a ball screw I vertically rotatably connected inside the box board. One side surface of the box board is provided with an opening at the lower part. Guide rail slider modules III are vertically and oppositely arranged on both sides of the opening. An inverted T-shaped plate is mounted on the two guide rail slider modules III. The back surface of the T-shaped plate is in transmission screw connection with the ball screw I. The two ends of the horizontal part of the T-shaped plate are respectively vertically and symmetrically provided with the filling gun heads.

[0009] As a preferred technical solution of the utility model, the material receiving assembly includes a suspension bracket vertically connected to the bottom of the back surface of the T-shaped plate. A cylinder is horizontally arranged on the bottom surface of the suspension bracket. The end of the piston rod of the cylinder is axially connected with a material receiving tray in an L-shaped structure. The extension of the piston rod of the cylinder drives the material receiving tray to be placed directly below the corresponding filling gun head.

[0010] As a preferred technical solution of the utility model, a dual-drive assembly is arranged between the two filling gun heads. The dual-drive assembly includes a servo motor IV arranged at the lower part of the front surface of the T-shaped plate. The power output end of the servo motor IV is symmetrically in transmission connection with a ball screw II through a bidirectional motor steering gear adapted thereto. The ball screw II is in transmission screw connection with the middle part of the back surface of the shell of the corresponding filling gun head. The two ends of the back surface of the shell of the filling gun head are respectively mounted on the guide rail slider modules IV horizontally arranged on the T-shaped plate.

[0011] As a preferred technical solution of the utility model, buffer seats I are respectively oppositely arranged at the middle parts of both ends of the top surface of the cross beam.

[0012] As a preferred technical solution of the utility model, an anti-collision bar is longitudinally arranged on the bottom surface of one end of the movable arm facing the lifting assembly, and a buffer seat II is arranged on the bottom surface of the other end thereof.

[0013] The beneficial effects of the utility model are as follows:

[0014] Through the linkage design of the cross-drive assembly and the sliding support plate on the top surface of the support frame, the longitudinal drive assembly and the movable arm, and the lifting assembly, the utility model realizes the flexible movement of the filling gun head in the X, Y, and Z directions. This multi-directional movement ability enables the manipulator to perform foaming filling on the bathroom wall panels and floor plates at different positions. At the same time, the dual-filling gun head design is adopted, and the filling efficiency is higher. A material receiving assembly is arranged below each filling gun head, which can automatically catch the residual materials after the product filling is completed, effectively avoiding the waste of foaming materials and environmental pollution, and at the same time reducing the difficulty and cost of cleaning work. Description of the Drawings

[0015] Figure 1Shows a three-dimensional structural schematic diagram of the present utility model;

[0016] Figure 2 Shows Figure 1 An enlarged view of the structure of part A in

[0017] Figure 3 Shows a side view of the structure of the present utility model;

[0018] Figure 4 Shows a front view of the structure of the present utility model;

[0019] Figure 5 Shows Figure 1 An enlarged view of the structure of part B in

[0020] As shown in the figure: 1, support frame; 11, cross beam; 111, buffer seat one; 2, sliding support plate; 3, cross drive assembly; 31, servo motor one; 32, helical gear one; 33, helical rack one; 34, guide rail slider module one; 4, movable arm; 41, anti-collision bar; 42, buffer seat two; 5, longitudinal drive assembly; 51, servo motor two; 52, helical gear two; 53, helical rack two; 54, guide rail slider module two; 6, lifting assembly; 61, box plate; 62, T-shaped plate; 63, guide rail slider module three; 64, servo motor three; 65, ball screw one; 7, filling gun head; 8, material receiving assembly; 81, suspension support frame; 82, cylinder; 83, material receiving tray; 9, dual drive assembly; 91, servo motor four; 92, ball screw two; 93, guide rail slider module four. Detailed implementation manners

[0021] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below in conjunction with embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0022] Embodiment 1

[0023] To solve the technical problems in the background art, a new type of foaming high-speed filling manipulator is given as follows:

[0024] Combined with Figure 1 As shown, a new type of foaming high-speed filling manipulator includes a support frame 1, a cross beam 11 is arranged on the top surface of the support frame 1, the cross beam 11 is horizontally slidably connected with a sliding support plate 2 through a cross drive assembly 3 arranged on its top surface, the sliding support plate 2 is longitudinally slidably connected with a movable arm 4 through a longitudinal drive assembly 5 arranged on its top surface, a lifting assembly 6 is arranged at the end of the movable arm 4, a pair of filling gun heads 7 are arranged at the bottom of the lifting assembly 6, and a material receiving assembly 8 is arranged directly below each filling gun head 7.

[0025] By adopting the above technical solution, the filling manipulator realizes the flexible movement of the filling gun head 7 in the X, Y, and Z directions through the linkage design of the horizontal drive assembly 3 on the top surface of the support frame 1, the sliding support plate 2, the longitudinal drive assembly 5, the movable arm 4, and the lifting assembly 6. This multi-directional movement ability enables the manipulator to perform foaming filling on the bathroom wall panels and bottom plates at different positions; at the same time, the design of the double filling gun heads 7 makes the filling efficiency higher; and a material receiving assembly 8 is provided below each filling gun head 7, which can automatically catch the residual material after the product filling is completed, effectively avoiding the waste of foaming materials and environmental pollution, and at the same time reducing the difficulty and cost of cleaning work.

[0026] Embodiment 2

[0027] Combined with Figures 1 to 4 As shown, on the basis of the above embodiment, the following content is further given in this embodiment:

[0028] In this embodiment, as Figure 1 and Figure 2 As shown, the horizontal drive assembly 3 includes a guide rail slider module one 34 disposed horizontally and oppositely on the top surface of the cross beam 11. The sliding support plate 2 is horizontally mounted on the two guide rail slider modules one 34. One end of the sliding support plate 2 is provided with a servo motor one 31, and the power output end of the servo motor one 31 is drivingly connected with a bevel gear one 32. The bevel gear one 32 is meshed and connected with a bevel gear rack one 33 disposed parallel to the inner side of the guide rail slider module one 34.

[0029] By adopting the above technical solution, the guide rail slider module one 34 disposed horizontally and oppositely on the top surface of the cross beam 11 in the horizontally disposed horizontal drive assembly 3 provides a stable and accurate sliding track for the sliding support plate 2, ensuring the smoothness and accuracy of the sliding support plate 2 during the horizontal movement; through the power output of the servo motor one 31, the precise control of the horizontal movement of the sliding support plate 2 is realized; and through the meshing connection between the bevel gear one 32 and the bevel gear rack one 33, the smoothness and reliability of the power transmission are ensured, which is more suitable for high-speed transmission.

[0030] Preferably, the guide rail slider module one 34 includes a linear guide rail disposed horizontally on the top surface of the cross beam 11, and a slider connected to the bottom surface of the sliding support plate 2 is slidably fitted on the linear guide rail.

[0031] As Figure 1 and Figure 4 As shown, buffer seats one 111 are respectively disposed oppositely in the middle of both ends of the top surface of the cross beam 11.

[0032] By adopting the above technical solution, the provided buffer seats one 111 can ensure that the sliding support plate 2 is not damaged during high-speed movement and play a buffering role.

[0033] As Figure 1And Figure 2 As shown in the figure, the longitudinal driving assembly 5 includes a second guide rail slider module 54 longitudinally and oppositely arranged on the top surface of the sliding support plate 2. The movable arm 4 is horizontally mounted on the two second guide rail slider modules 54. A second servo motor 51 is arranged on one side of the movable arm 4. The power output end of the second servo motor 51 is drivingly connected to a second bevel gear 52 through a one-way motor steering gear adapted thereto. The second bevel gear 52 is meshed with a second bevel rack 53 horizontally fixed on the side surface of the movable arm 4.

[0034] By adopting the above technical solution, in the longitudinal movement assembly 5, the second guide rail slider module 54 longitudinally and oppositely arranged on the top surface of the sliding support plate 2 provides a stable and accurate sliding track for the movable arm 4, ensuring the smoothness and accuracy of the movable arm during longitudinal movement, so that the filling gun 7 can accurately reach the position where filling is required; the second servo motor 51 is connected to the second bevel gear 52 through a one-way motor steering gear, and the second bevel gear 52 is then meshed with the second bevel rack 53 on the side surface of the movable arm 4. This transmission method not only realizes the smooth transmission of power, but also improves the moving efficiency. And through the meshing connection between the second bevel gear 52 and the second bevel rack 53, the smoothness and reliability of power transmission are ensured, which is more suitable for high-speed transmission.

[0035] Preferably, the second guide rail slider module 54 includes at least two groups of sliders longitudinally and oppositely arranged on the top surface of the sliding support plate 2. A linear guide rail connected to the bottom surface of the movable arm 4 is slidably engaged on each group of sliders.

[0036] As Figure 3 shown, a collision prevention rod 41 is longitudinally arranged on the bottom surface of one end of the movable arm 4 facing the lifting assembly 6, and a second buffer seat 42 is arranged on the bottom surface of the other end thereof.

[0037] By adopting the above technical solution, the arranged collision prevention rod 41 and the second buffer seat 42 can ensure that the movable arm 4 is not damaged during high-speed movement and play a buffering role.

[0038] As Figure 1 And Figure 3 shown, the lifting assembly 6 includes a box plate 61 vertically connected to the end of the movable arm 4. A third servo motor 64 is arranged on the top surface of the box plate 61. The power output end of the third servo motor 64 is drivingly connected to a first ball screw 65 vertically rotatably connected inside the box plate 61; a lower part of one side surface of the box plate 61 is provided with an opening. Two third guide rail slider modules 63 are vertically and oppositely arranged on both sides of the opening. An inverted T-shaped plate 62 is mounted on the two third guide rail slider modules 63. The back surface of the T-shaped plate 62 is drivingly screwed to the first ball screw 65; the charging gun heads 7 are vertically and symmetrically arranged at both ends of the horizontal part of the T-shaped plate 62.

[0039] By adopting the above technical solution, the servo motor 3 64 is used as the power source in the lifting component 6, which is connected to the ball screw 1 65 through transmission, thereby realizing the precise conversion of power to mechanical motion, so that the lifting motion can be carried out according to the preset trajectory and speed, thereby ensuring the precise positioning of the filling gun head 7 in the vertical direction; the transmission of the ball screw 1 65 has the advantages of high precision, high efficiency, and low noise, which can effectively reduce friction and vibration during the lifting process and improve the smoothness and accuracy of the lifting motion.

[0040] The guide rail slider module 3 63 arranged at the lower opening of one side of the box plate 61 provides a stable and precise sliding track for the T-shaped plate 62, ensuring the smoothness and stability of the T-shaped plate 62 during the lifting process, and reducing the error caused by shaking; the inverted T-shaped plate 62 enables the two filling gun heads 7 to be firmly installed at both ends of the horizontal part of the T-shaped plate 62, and symmetrically distributed, which helps to maintain balance and stability during the lifting process; the filling gun head 7 can move freely with the lifting and lowering of the T-shaped plate 62, so that filling operations can be performed at different heights.

[0041] Preferably, the guide rail slider module three 63 includes a slider vertically arranged on one side of the opening of the box plate 61, and the slider is slidably connected to a linear guide rail connected to the back of the T-plate 62.

[0042] like Figure 1 , Figures 3 to 5 As shown, the material receiving assembly 8 includes a suspension frame 81 vertically connected to the bottom of the back side of the T-shaped plate 62, and a cylinder 82 is horizontally arranged on the bottom surface of the suspension frame 81. The end of the piston rod of the cylinder 82 is axially connected to a material receiving plate 83 with an L-shaped structure. The extension of the piston rod of the cylinder 82 drives the material receiving plate 83 to be placed directly below the corresponding filling gun head 7.

[0043] By adopting the above-mentioned technical solution, the receiving tray 83 in the material receiving assembly 8 adopts an L-shaped structure, which can be accurately placed directly below the corresponding filling gun head 7; when the filling gun head 7 completes the filling operation, the remaining foaming material will naturally drip onto the receiving tray 83, thereby avoiding the pollution caused by the residual material falling directly on the production line or the ground; the piston rod of the cylinder 82 is extended to drive the receiving tray 83 to move telescopically, ensuring that the receiving tray 83 can be in place in time during the filling process, and quickly evacuated after the filling is completed, so as to carry out the next filling operation.

[0044] Embodiment 3

[0045] Combine Figure 3 As shown, based on the above embodiment, this embodiment further provides the following content:

[0046] In this embodiment, a dual-drive component 9 is provided between the two filling gun heads 7; the dual-drive component 9 includes a servo motor 4 91 provided on the lower front part of the T-shaped plate 62, and the power output end of the servo motor 4 91 is symmetrically connected to a ball screw 2 92 through a bidirectional motor steering gear adapted thereto, and the ball screw 2 92 is threadedly connected to the middle part of the back side of the shell of the corresponding filling gun head 7; the two ends of the back side of the shell of the filling gun head 7 are respectively connected to the guide rail slider module 4 93 correspondingly horizontally provided on the T-shaped plate 62.

[0047] By adopting the above technical solution, the dual-drive assembly 9, with servo motor 4 91 serving as the power source, is symmetrically connected to ball screw 2 92 via a bidirectional motor steering gear, achieving precise control over the horizontal movement of the two filling gun heads 7. Each filling gun head 7 is driven and controlled by an independent ball screw 2 92 and guide rail slider module 4 93. This independent control allows the two filling gun heads 7 to be fine-tuned individually to accommodate bathroom products of varying positions and shapes, thereby improving filling accuracy. The horizontal movement range of the two filling gun heads 7 driven by the dual-drive assembly 9 does not exceed the receiving range of the receiving tray 83.

[0048] Preferably, the guide rail slider module four 93 includes a linear guide rail horizontally arranged at the end of the T-plate, and a slider connected to the back of the shell of the corresponding filling gun head 7 is slidably fitted on the linear guide rail.

[0049] The working principle and use process of this utility model:

[0050] When the present invention is in use, first, the servo motor 1 31 in the transverse drive assembly 3 drives the bevel gear 1 32 to move along the meshing bevel rack 1 33, so that the sliding support plate 2 slides horizontally to a predetermined position on the guide rail slider module 1 34; then, the servo motor 2 51 in the longitudinal drive assembly 5 is started, and through the one-way motor steering gear and the meshing of the bevel gear 2 52 and the bevel rack 2 53, the movable arm 4 is driven to slide longitudinally to the desired position on the guide rail slider module 2 54.

[0051] Next, the servo motor 3 64 in the lifting assembly 6 starts to work, driving the ball screw 1 65 to rotate in the box plate 61, thereby pushing the T-shaped plate 62 to rise and fall vertically on the guide rail slider module 3 63, adjusting the vertical position of the filling gun head 7. At this time, the filling gun head 7 is aligned with the foaming position of the bathroom product.

[0052] During the filling process, the foaming material is injected into the foaming layer of the bathroom product through the filling gun head 7; after the filling is completed, the cylinder 82 of the material receiving assembly 8 is started, and its piston rod is extended to push the L-shaped material receiving plate 83 to be placed directly below the filling gun head 7 to catch the dripping residual material to avoid pollution and waste.

[0053] If it is necessary to finely adjust the horizontal positions of the two filling nozzles 7, the servo motor four 91 in the dual-drive assembly 9 drives the two ball screws two 92 to rotate respectively through a two-way motor steering gear, driving the two filling nozzles 7 to move horizontally on the guide rail slider module four 93 to a new position.

[0054] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A new type of foaming high-speed filling manipulator, characterized in that: It includes a support frame (1). A cross beam (11) is erected on the top surface of the support frame (1). The cross beam (11) is horizontally slidably connected with a sliding support plate (2) through a transverse drive assembly (3) arranged on its top surface. The sliding support plate (2) is longitudinally slidably connected with a movable arm (4) through a longitudinal drive assembly (5) arranged on its top surface. A lifting assembly (6) is arranged at the end of the movable arm (4). A pair of filling gun heads (7) are arranged at the bottom of the lifting assembly (6). A material receiving assembly (8) is arranged directly below each filling gun head (7).

2. The novel foaming high-speed filling manipulator according to claim 1, wherein: The transverse drive assembly (3) includes a guide rail slider module one (34) horizontally arranged opposite on the top surface of the cross beam (11). The sliding support plate (2) is horizontally erected on the two guide rail slider modules one (34). One end of the sliding support plate (2) is provided with a servo motor one (31). The power output end of the servo motor one (31) is drivingly connected with a bevel gear one (32). The bevel gear one (32) is meshed and connected with a bevel gear rack one (33) horizontally arranged inside the guide rail slider module one (34).

3. A novel foaming high-speed filling manipulator according to claim 1, characterized in that: The longitudinal drive assembly (5) includes a guide rail slider module two (54) longitudinally arranged opposite on the top surface of the sliding support plate (2). The movable arm (4) is horizontally erected on the two guide rail slider modules two (54). One side of the movable arm (4) is provided with a servo motor two (51). The power output end of the servo motor two (51) is drivingly connected with a bevel gear two (52) through a one-way motor steering gear adapted thereto. The bevel gear two (52) is meshed and connected with a bevel gear rack two (53) horizontally fixed on the side surface of the movable arm (4).

4. A novel foaming high-speed filling manipulator according to claim 1, characterized in that: The lifting assembly (6) includes a box plate (61) vertically connected to the end of the movable arm (4). A servo motor three (64) is arranged on the top surface of the box plate (61). The power output end of the servo motor three (64) is drivingly connected with a ball screw one (65) vertically rotatably connected inside the box plate (61). One side surface of the box plate (61) is provided with an opening at the lower part. Guide rail slider modules three (63) are vertically arranged opposite on both sides of the opening. An inverted T-shaped plate (62) is erected on the two guide rail slider modules three (63). The back surface of the T-shaped plate (62) is drivingly screwed with the ball screw one (65). The two ends of the horizontal part of the T-shaped plate (62) are vertically and symmetrically provided with the filling gun heads (7).

5. A novel foaming high-speed filling manipulator according to claim 4, characterized in that: The material receiving assembly (8) includes a suspension support (81) vertically connected to the bottom of the back surface of the T-shaped plate (62). A cylinder (82) is horizontally arranged on the bottom surface of the suspension support (81). The piston rod end of the cylinder (82) is axially connected with a material receiving tray (83) in an L-shaped structure. The extension of the piston rod of the cylinder (82) drives the material receiving tray (83) to be placed directly below the corresponding filling gun head (7).

6. A novel foaming high-speed filling manipulator according to claim 5, characterized in that: A dual-drive assembly (9) is arranged between the two filling gun heads (7); the dual-drive assembly (9) includes a fourth servo motor (91) arranged at the lower part of the front surface of the T-shaped plate (62), and the power output end of the fourth servo motor (91) is symmetrically and drivingly connected with a second ball screw (92) through a bidirectional motor steering gear adapted thereto. The second ball screw (92) is drivingly and screwed to the middle part of the back surface of the housing of the corresponding filling gun head (7); both ends of the back surface of the housing of the filling gun head (7) are respectively mounted on corresponding guide rail slider modules four (93) horizontally arranged on the T-shaped plate (62).

7. A novel foaming high-speed filling manipulator according to claim 2, characterized in that: Buffer seats one (111) are respectively and oppositely arranged at the middle parts of both ends of the top surface of the cross beam (11).

8. A novel foaming high-speed filling manipulator according to claim 3, characterized in that: An anti-collision bar (41) is longitudinally arranged on the bottom surface of one end of the movable arm (4) facing the lifting assembly (6), and a buffer seat two (42) is arranged on the bottom surface of the other end thereof.

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