Auxiliary vibrator for wire glue filling

Abstract

The utility model provides an auxiliary vibrator for wire glue filling, which comprises a support frame, a plurality of uniformly distributed fixing structures are arranged in the support frame, each fixing structure comprises a fixing plate arranged in the support frame, the fixing plate is connected with a glue filling structure through uniformly distributed through holes penetrating through the fixing plate, and the glue filling structure is connected with the support frame. A wire penetrating through the glue filling structure is arranged in the glue filling structure, a vibration motor is fixedly connected to one side of the supporting frame, the wire is fixedly clamped through a plurality of fixing structures arranged in the supporting frame, and the glue filling structure arranged outside the wire in a sleeving mode is clamped by means of through holes in a fixing plate. The glue filling structure assists in filling glue into the wire rod, and drives the supporting frame to integrally vibrate by means of the vibration motor, so that vibration is transmitted to the wire rod, and the problems that permeability is poor after glue filling, AB glue cannot be completely filled into gaps of the wire rod, bubbles are generated, the vibration motor accelerates the fluidity of the glue, bubbles in the glue are easy to discharge, and the wire rod is completely filled with the glue are solved.

Description

Technical Field

[0001] The utility model provides an auxiliary vibrator, belonging to the technical field of wire glue filling equipment, and particularly relates to an auxiliary vibrator for wire glue filling. Background Art

[0002] Wire glue filling is a process technology applied in the production of cables or wires. It aims to improve the mechanical strength, waterproof performance, and electrical insulation performance of wires by pouring specific glue or encapsulating materials inside or outside the cables. Glue filling is of great significance for the protection and performance improvement of wires. It can not only enhance the durability and safety of wires but also improve the adaptability of wires in harsh environments, ensure their stability and reliability during long-term use, and at the same time provide additional insulation protection for wires to prevent short circuits or electric shocks.

[0003] Existing glue filling equipment mostly directly adds a predetermined amount of glue to the wires. This method is likely to cause uneven distribution of glue inside the wires, resulting in uneven thickness distribution, which in turn leads to problems such as decreased electrical performance and uneven heat distribution in the wires, affecting the normal use of the wires and reducing their service life. Summary of the Utility Model

[0004] In order to make up for the deficiencies of the prior art, the embodiments of the present application provide an auxiliary vibrator for wire glue filling, which solves the problem of uneven glue filling in existing wires and the resulting low product quality.

[0005] To solve the above technical problems, the utility model provides the following technical solution: An auxiliary vibrator for wire glue filling includes a support frame. Inside the support frame, there are several evenly distributed fixing structures. The fixing structure includes a fixing plate placed inside the support frame. The fixing plate is connected with a glue filling structure through uniformly distributed through holes that penetrate itself. Inside the glue filling structure, there is a wire that penetrates itself. One side of the support frame is fixedly connected with a vibration motor.

[0006] Preferably: On both sides inside the support frame, there are fixing grooves. Inside the fixing grooves, there are connecting plates placed at both ends of the fixing plate through springs fixedly connected. The springs are symmetrically distributed on both sides of the connecting plates, and there are card slots corresponding to the springs on the connecting plates.

[0007] Preferably: On one side of the through hole, there is a limiting groove that is communicated with the through hole and penetrates the fixing plate. The width of the limiting groove is smaller than the diameter of the through hole. The glue filling structure includes a rubber sleeve placed inside the through hole and corresponding to the through hole, and a blocking plate is fixedly connected above the rubber sleeve.

[0008] Preferably, a connection ring is fixedly connected to the side of the baffle plate facing away from the fixed plate. A through groove corresponding to the wire is provided inside the connection ring, the baffle plate and the rubber sleeve. A funnel corresponding to the through groove is provided above the connection ring, and the wire is placed inside the funnel.

[0009] Preferably, the wire includes an insulating outer layer with a diameter smaller than the through groove and a transmission line located inside the insulating outer layer.

[0010] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

[0011] In the present utility model, a plurality of fixing structures arranged inside the support frame are used to fix and clamp the wire. The through holes on the fixing plate are used to clamp the glue filling structure sleeved outside the wire. The glue filling structure assists in filling the glue into the wire, and the vibration motor drives the overall vibration of the support frame, thereby transmitting the vibration to the wire, so as to solve the problem of poor permeability after glue filling, the wire gaps cannot be 100% filled with AB glue, resulting in air bubbles. The vibration motor accelerates the fluidity of the glue, and the air bubbles in the glue are also easily discharged, and the wire is 100% filled with glue.

[0012] Other advantages, objectives and features of the present utility model will be described to some extent in the subsequent description, and to some extent, will be obvious to those skilled in the art based on the study of the following text, or can be taught from the practice of the present utility model. Description of the Drawings

[0013] Figure 1 It is an auxiliary vibrator for filling glue into a wire of the present utility model

[0014] Figure 2 It is an auxiliary vibrator for filling glue into a wire of the present utility model

[0015] Figure 3 It is an auxiliary vibrator for filling glue into a wire of the present utility model

[0016] Figure 4 It is an auxiliary vibrator for filling glue into a wire of the present utility model

[0017] As shown in the figure:

[0018] 1. Support frame;

[0019] 11. Wire; 12. Vibration motor; 13. Fixed groove; 14. Spring;

[0020] 2. Fixing structure;

[0021] 21. Fixed plate; 22. Through hole; 23. Glue filling structure; 24. Connection plate; 25. Card slot; 26. Limit slot; 27. Insulating outer layer; 28. Transmission line;

[0022] 231, rubber sleeve; 232, baffle; 233, connecting ring; 234, through slot; 235, funnel. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0024] It should be noted that the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present invention belongs; the terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0026] As Figure 1 and Figure 2 shown, an auxiliary vibrator for filling wire glue includes a support frame 1, a plurality of uniformly distributed fixing structures 2 are provided inside the support frame 1, fixing grooves 13 are provided on both sides inside the support frame 1, and connecting plates 24 placed at both ends of the fixing plate 21 are connected inside the fixing grooves 13 through springs 14 connected by fixed connections. The springs 14 are symmetrically distributed on both sides of the connecting plate 24, and the connecting plate 24 is provided with card slots 25 corresponding to the springs 14. The fixing structure 2 includes a fixing plate 21 placed inside the support frame 1. The fixing plate 21 is connected with a glue filling structure 23 through through holes 22 that are uniformly distributed and penetrate through itself. A wire 11 that penetrates through itself is provided inside the glue filling structure 23. The wire 11 includes an insulating jacket 27 with a diameter smaller than the through slot 234 and a transmission line 28 located inside the insulating jacket 27. A vibration motor 12 is fixedly connected to one side of the support frame 1

[0027] In this implementation scheme, the fixing and clamping of the wire 11 are realized by arranging a number of fixing structures 2 inside the support frame 1. The through holes 22 on the fixing plate 21 are used to clamp the glue filling structure 23 sleeved outside the wire 11. The glue filling structure 23 assists in filling the glue into the wire 11, and the vibration motor 12 drives the overall vibration of the support frame 1, so as to transmit the vibration to the wire 11, thereby solving the problems of poor permeability after glue filling, the gaps of the wire 11 cannot be 100% filled with AB glue, and air bubbles are generated. The vibration motor 12 accelerates the fluidity of the glue, and the air bubbles in the glue are also easily discharged, and the wire is 100% filled with glue.

[0028] As Figure 3 and Figure 4 shown, a limiting groove 26 that is communicated with itself and penetrates the fixing plate 21 is provided on one side of the through hole 22. The width of the limiting groove 26 is smaller than the diameter of the through hole 22. The glue filling structure 23 includes a rubber sleeve 231 placed in the through hole 22 and corresponding to the through hole 22. A blocking plate 232 is fixedly connected above the rubber sleeve 231. A connecting ring 233 is fixedly connected to the side of the blocking plate 232 facing away from the fixing plate 21. A through groove 234 corresponding to the wire 11 is provided inside the connecting ring 233, the blocking plate 232 and the rubber sleeve 231. A funnel 235 corresponding to the through groove 234 is provided above the connecting ring 233. The wire 11 is placed inside the funnel 235.

[0029] In this implementation, it is inserted into the connecting ring 233 with the help of the funnel 235. The side wall thickness of the funnel 235 itself is used to clamp the wire 11 in the through groove 234. By changing the model of the funnel 235, different wires 11 can be adapted; on one side of the through hole 22, there is a limiting groove 26 that communicates with it and penetrates the fixing plate 21. The width of the limiting groove 26 is smaller than the diameter of the through hole 22; the design of the through hole and the limiting groove ensures the stable installation of the glue filling structure 23 on the fixing plate 21, preventing the movement and loosening of the structure during the glue filling process; the width of the limiting groove is reasonably designed, which can accurately limit the position of the glue filling structure, ensuring the tight fit between the wire 11 and the through hole 22, thereby improving the accuracy of glue filling; the glue filling structure 23 includes a rubber sleeve 231 placed in the through hole 22 and corresponding to it, and a blocking plate 232 is fixedly connected above the rubber sleeve 231; the flexible material characteristic of the rubber sleeve 231 can effectively seal the wire 11, preventing the leakage of glue during the glue filling process and improving the overall quality of glue filling; the rubber sleeve 231 has a shock-absorbing effect during vibration, which can buffer the vibration transmitted by the vibration motor 12 and prevent damage to the wire 11 and the glue filling structure 23 caused by excessive vibration; the design of the blocking plate and the connecting ring provides multiple fixing points, ensuring the firmness of the glue filling structure 23 and avoiding displacement during the glue filling process; the presence of the blocking plate prevents the overflow of glue during the glue filling process, ensuring that the glue can be concentrated at the position where it needs to be filled and improving the glue filling efficiency; the design of the funnel 235 ensures that the glue can smoothly enter the through groove 234 and be evenly distributed along the wire 11, avoiding problems such as glue waste and uneven filling; the design of the through groove facilitates the discharge of air bubbles during vibration, ensuring that there are no air bubbles inside the wire 11 after glue filling and improving the quality and reliability of glue filling; the vibration motor 12 accelerates the fluidity of the glue through the vibration support frame 1, effectively removing the air bubbles in the glue; vibration enables the glue to better penetrate into every gap of the wire 11, ensuring 100% glue filling of the wire and improving the glue filling effect.

[0030] Based on the design of the above structures and their beneficial effects, in this implementation, through the carefully designed fixing and glue filling structures and the auxiliary effect of the vibration motor, efficient, uniform, and high-quality glue filling of the wire 11 is achieved, solving the problems of poor permeability and difficult air bubble removal in the traditional glue filling process.

[0031] During use:

[0032] 1. Preparation stage:

[0033] Clean the wire 11: Ensure that the surface of the wire is clean, dust-free, and free of impurities such as oil stains, for subsequent glue filling operations.

[0034] Prepare the equipment: Check and ensure that components such as the support frame 1 of the auxiliary vibrator, the fixing structure 2, and the vibration motor 12 are in good condition.

[0035] 2. Wire Installation:

[0036] Fixing the wire 11: Insert the wire into the through - slot 234 of the through - rubber sleeve 231, and position the wire in the connecting ring 233 through the funnel 235.

[0037] Adjusting the positioning: Ensure that the insulating jacket 27 and the transmission line 28 of the wire 11 are fully embedded in the through - slot 234 of the potting structure 23, and adjust the model of the funnel 235 to adapt to wires of different diameters.

[0038] 3. Installing the fixing structure 2:

[0039] Installing the fixing plate 21: Install the fixing plate 21 inside the support frame 1 through the through - hole 22 and the limiting slot 26 to ensure its accurate and stable position.

[0040] Connecting the spring 14: Fix the spring 14 and the connecting plate 24 inside the fixing slot 13, and adjust the tension of the spring to ensure the stability of the fixing plate 21 and the connecting plate 24.

[0041] 4. Potting operation:

[0042] Preparing the glue: Mix and prepare the AB glue to ensure the correct ratio of the glue and stir it evenly.

[0043] Potting: Slowly inject the glue into the through - slot 234 of the potting structure 23 through the funnel 235 to ensure that the glue can smoothly fill every gap of the wire 11.

[0044] 5. Vibration and exhaust:

[0045] Starting the vibration motor 12: Start the vibration motor to make the entire support frame 1 vibrate, and the vibration will be transmitted to the potting structure 23 and the wire 11.

[0046] Observing the potting process: During the vibration, observe the fluidity of the glue and the discharge of air bubbles to ensure that the glue can fully penetrate into every gap of the wire 11 and all air bubbles are removed.

[0047] 6. Curing stage:

[0048] Initial curing: After the vibration is completed, keep the wire 11 stationary for a period of time to allow the glue to cure initially.

[0049] Full curing: According to the curing time requirement of the glue, place the potted wire in appropriate environmental conditions and wait for the glue to fully cure to ensure the final potting quality.

[0050] 7. Inspection and testing:

[0051] Inspect the potting quality: Inspect the wire after potting to ensure that the glue is filled completely, without air bubbles, leakage or other defects.

[0052] Performance test: Conduct necessary electrical performance tests on the potted wire to ensure that it meets the usage requirements.

[0053] 8. Equipment cleaning and maintenance:

[0054] Clean the equipment: Clean the equipment and tools used in the potting process to ensure that there is no residual glue for the next use.

[0055] Equipment maintenance: Inspect and maintain the auxiliary vibrator to ensure that all its components operate normally and extend the service life of the equipment.

[0056] Through the above steps, efficient, uniform and high-quality potting of the wire 11 can be achieved, solving the problems of poor permeability and difficulty in removing air bubbles in the traditional potting process.

[0057] Although the present utility model has been disclosed above with a preferred embodiment, it is not intended to limit the present utility model. Any person familiar with this technology can make various modifications and decorations without departing from the spirit and scope of the present utility model. Therefore, the protection scope of the present utility model should be defined by the claims.

Claims

1. An auxiliary vibrator for filling wire glue, comprising a support frame (1), characterized in that: The support frame (1) is provided with a plurality of evenly distributed fixed structures (2) inside. The fixed structure (2) includes a fixed plate (21) placed inside the support frame (1). The fixed plate (21) is connected to a glue-filling structure (23) via evenly distributed through-holes (22) passing through the fixed plate (21). A wire (11) passing through the glue-filling structure (23) is provided inside the glue-filling structure (23). A vibration motor (12) is fixedly connected to one side of the support frame (1).

2. The auxiliary vibrator for wire glue filling according to claim 1, wherein: The support frame (1) is provided with fixing grooves (13) on both sides thereof, and the fixing grooves (13) are connected to connecting plates (24) placed at both ends of the fixing plate (21) via fixedly connected springs (14). The springs (14) are symmetrically distributed on both sides of the connecting plates (24), and the connecting plates (24) are provided with slots (25) corresponding to the springs (14).

3. An auxiliary vibrator for wire glue filling according to claim 1, characterized in that: A limiting groove (26) is provided on one side of the through hole (22) and is communicated with the through hole and passes through the fixed plate (21). The width of the limiting groove (26) is smaller than the diameter of the through hole (22). The glue-filling structure (23) includes a rubber sleeve (231) disposed in the through hole (22) and corresponding to the through hole (22). A blocking plate (232) is fixedly connected above the rubber sleeve (231).

4. An auxiliary vibrator for wire glue filling according to claim 3, characterized in that: A connecting ring (233) is fixedly connected to the side of the blocking plate (232) facing away from the fixed plate (21); a through groove (234) corresponding to the wire (11) is provided inside the connecting ring (233), the blocking plate (232) and the rubber sleeve (231); a funnel (235) corresponding to the through groove (234) is provided above the connecting ring (233); and the wire (11) is placed inside the funnel (235).

5. An auxiliary vibrator for filling wire glue according to claim 4, characterized in that: The wire (11) comprises an insulating outer coat (27) having a diameter smaller than that of the through slot (234) and a transmission line (28) located inside the insulating outer coat (27).

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