Feeding device for full-automatic powder wrapping machine

Abstract

The utility model discloses a feeding device for a full-automatic powder wrapping machine, and relates to the technical field of feeding devices for full-automatic powder wrapping machines. The device comprises a rectangular bottom plate, wherein a stirring mechanism and a cleaning mechanism are arranged on the rectangular bottom plate; a storage box is arranged above the rectangular bottom plate, a plurality of supporting legs are fixedly connected to the top of the rectangular bottom plate, a supporting plate is fixedly connected to the tops of the supporting legs, and a stirring barrel is fixedly connected to the top of the supporting plate. According to the utility model, the stirring mechanism is arranged, so that the problems that caked powder is difficult to effectively scatter, so that food materials are non-uniformly coated with powder, the non-uniform coated powder affects the appearance of a product and also affects the mouth feel and flavor of the product, and in addition, due to the non-uniform coated powder, the product quality is influenced are solved. The problem that the whole quality of the product is affected due to non-uniform heating of the product in the subsequent frying or baking process is solved.

Description

Technical Field

[0001] The utility model belongs to the technical field of feeding devices for full-automatic breading machines, and particularly relates to a feeding device for a full-automatic breading machine. Background Technique

[0002] In the food processing industry, breading is an important technological step. Especially when making chicken products such as fried chicken legs and chicken wings, the breading process not only affects the appearance of the products, but also directly relates to the taste and overall quality of the products. The traditional manual breading method has problems such as high labor intensity, low efficiency, and uneven breading. Therefore, the research and application of automatic breading technology have become an inevitable trend in the industry development.

[0003] However, during the use of the existing feeding devices for full-automatic breading machines, it is usually difficult to effectively disperse the agglomerated powder materials, which will lead to uneven breading of the food materials. Uneven breading will affect the appearance of the products, and also the taste and flavor of the products. In addition, due to uneven breading, the products will be unevenly heated during subsequent frying or baking processes, which will affect the overall quality of the products. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a feeding device for a full-automatic breading machine. By setting a stirring mechanism, the problem that it is difficult to effectively disperse the agglomerated powder materials, which will lead to uneven breading of the food materials, and uneven breading will affect the appearance of the products, and also the taste and flavor of the products. In addition, due to uneven breading, the products will be unevenly heated during subsequent frying or baking processes, which will affect the overall quality of the products is solved.

[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0006] The utility model is a feeding device for a full-automatic breading machine, which includes a rectangular bottom plate, and a stirring mechanism and a cleaning mechanism are arranged on the rectangular bottom plate;

[0007] A storage box is arranged above the rectangular bottom plate. A plurality of support legs are fixedly connected to the top of the rectangular bottom plate. The top of the plurality of support legs is fixedly connected to a support plate. The top of the support plate is fixedly connected to a stirring barrel. The stirring mechanism includes a stirring component, a feeding component and a vibration component. The stirring component includes a rotating shaft one that penetrates through the top of the stirring barrel. A motor one is fixedly connected to the top side extension of the rotating shaft one. A plurality of support rods are fixedly connected to the inner top wall of the stirring barrel. A gear one is fixedly connected to the bottom of the plurality of support rods.

[0008] Further, a connecting plate is fixedly connected to the bottom side extension of the first rotating shaft. Two second rotating shafts rotatably penetrate through the top of the connecting plate. The top side extensions of the two second rotating shafts are both fixedly connected with second gears, and both of the two second gears are meshed with the first gear.

[0009] Further, the feeding assembly includes a feeding port communicatively arranged at the top of the stirring barrel. Stirring blades are fixedly connected to the outer walls of the two second rotating shafts. A first discharge port is communicatively arranged at the bottom of the stirring barrel.

[0010] Further, the vibration assembly includes a plurality of first springs fixedly connected to the top of the rectangular bottom plate. The tops of the plurality of first springs are all fixedly connected with the storage box. A first baffle is fixedly connected to the front side of the support plate. A third rotating shaft rotatably penetrates through the top of the first baffle. Pulley wheels are fixedly connected to the top side extension of the third rotating shaft and the outer wall of the first rotating shaft respectively. A belt is sleeved between the two pulley wheels.

[0011] Further, a second baffle is fixedly connected to the top of the rectangular bottom plate. A fourth rotating shaft rotatably penetrates through the second baffle. Bevel gears are fixedly connected to the front side extension of the fourth rotating shaft and the bottom side extension of the third rotating shaft respectively. The two bevel gears are meshed with each other. A cam is fixedly connected to the rear side extension of the fourth rotating shaft.

[0012] Further, the cleaning mechanism includes a disassembly and assembly component and a discharge component. The disassembly and assembly component includes trapezoidal chutes opened on the front side inner wall and the rear side inner wall of the storage box. A filter plate is slidably connected to the inner walls of the two trapezoidal chutes. A chute is opened on the rear side of the filter plate. A sleeve is fixedly connected to the rear side of the storage box.

[0013] Further, a first sliding rod is slidably connected to the inner wall of the chute. A piston is slidably connected to the inner wall of the sleeve. The rear side of the first sliding rod is fixedly connected with the piston. A second sliding rod is fixedly connected to the rear side of the piston. The rear side of the second sliding rod slidably extends outside the sleeve. A second spring is sleeved on the outer wall of the second sliding rod. The rear side of the second spring is fixedly connected with the sleeve, and the front side of the second spring is fixedly connected with the storage box.

[0014] Further, the discharge component includes a reciprocating lead screw rotatably connected between the left side inner wall and the right side inner part of the storage box. The right side of the reciprocating lead screw rotatably extends outside the storage box. A second motor is fixedly connected to the right side extension of the reciprocating lead screw. A push plate is threadedly connected to the outer wall of the reciprocating lead screw. A third sliding rod is fixedly connected between the left side inner wall and the right side inner wall of the storage box. The third sliding rod slidably penetrates through the push plate. A second discharge port is communicatively arranged on the left side of the storage box.

[0015] The utility model has the following beneficial effects:

[0016] 1. By setting up a stirring mechanism, when it is necessary to break up the caked powder materials, the powder materials are poured into the stirring barrel through the feed inlet. Then, Motor 1 is started. Motor 1 will drive Rotating Shaft 1 to rotate. The rotation of Rotating Shaft 1 will drive the connecting plate to rotate. The rotation of the connecting plate will cause the two Rotating Shafts 2 to drive the two Gears 2 to rotate. Under the action of Gear 1, the two Gears 2 will drive the two Rotating Shafts 2 to rotate on their own axes, driving the stirring blades to evenly stir the powder materials in the stirring barrel, breaking up the caked powder materials, ensuring that the powder materials are evenly distributed, enabling the food ingredients to be evenly coated with a layer of powder during the powder coating process, improving the appearance quality of the product. In addition, even powder coating can also ensure that the food ingredients are evenly heated during subsequent frying or baking processes, thus guaranteeing the taste and flavor of the product;

[0017] 2. By setting up a cleaning mechanism, when it is necessary to filter the impurities in the powder materials, under the action of the belt, the pulley will drive Rotating Shaft 3 to rotate. When Rotating Shaft 3 rotates, under the action of the bevel gears, Rotating Shaft 4 will rotate, driving the cam to rotate. When the cam rotates, it will lift the storage box. Under the action of Spring 1, the storage box will reset. At this time, the storage box is in a vibrating state. Through the filter plate, the impurities in the powder materials are filtered onto the filter plate, effectively removing impurities such as stones, wood chips, and metal flakes in the powder materials, ensuring the purity of the powder materials. And the pure powder materials can evenly and finely adhere to the surface of the food, improving the appearance and taste of the product, meeting the needs of consumers for high-quality food.

[0018] Of course, it is not necessary for any product implementing the present utility model to simultaneously achieve all the above-mentioned advantages. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0020] Figure 1 is the overall structural schematic diagram of the present utility model;

[0021] Figure 2 is the structural schematic diagram of the front cross-section of the present utility model;

[0022] Figure 3 is the structural schematic diagram of the side cross-section of the present utility model;

[0023] Figure 4 is the present utility model Figure 2 partial enlarged schematic diagram of A in;

[0024] Figure 5For the present utility model Figure 3 A partially enlarged schematic view of B in the figure.

[0025] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0026] 1. Rectangular bottom plate; 101. Storage box; 102. Support legs; 103. Support plate; 104. Stirring barrel; 2. Stirring mechanism; 21. Stirring assembly; 211. First rotating shaft; 212. First motor; 213. Support rod; 214. First gear; 215. Connecting plate; 216. Second rotating shaft; 217. Second gear; 22. Feeding assembly; 221. Feeding port; 222. Stirring blade; 223. First discharge port; 23. Vibration assembly; 231. First spring; 232. First baffle; 233. Third rotating shaft; 234. Pulley; 235. Belt; 236. Second baffle; 237. Fourth rotating shaft; 238. Bevel gear; 239. Cam; 3. Cleaning mechanism; 31. Disassembly and assembly component; 311. Trapezoidal chute; 312. Filter plate; 313. Chute; 314. Sleeve; 315. First sliding rod; 316. Piston; 317. Second sliding rod; 318. Second spring; 32. Discharge component; 321. Reciprocating screw rod; 322. Second motor; 323. Pushing plate; 324. Third sliding rod; 325. Second discharge port. Specific embodiments

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the attached drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0028] Please refer to Figures 1-5 As shown in the figure, the present utility model is a feeding device for a full-automatic breading machine, including a rectangular bottom plate 1, and a stirring mechanism 2 and a cleaning mechanism 3 are arranged on the rectangular bottom plate 1;

[0029] A storage box 101 is arranged above the rectangular bottom plate 1. A plurality of support legs 102 are fixedly connected to the top of the rectangular bottom plate 1. A support plate 103 is fixedly connected to the tops of the plurality of support legs 102. A stirring barrel 104 is fixedly connected to the top of the support plate 103. The stirring mechanism 2 includes a stirring assembly 21, a feeding assembly 22 and a vibration assembly 23. The stirring assembly 21 includes a first rotating shaft 211 rotatably penetrating through the top of the stirring barrel 104. A first motor 212 is fixedly connected to the top side extension of the first rotating shaft 211. A plurality of support rods 213 are fixedly connected to the inner top wall of the stirring barrel 104. A first gear 214 is fixedly connected to the bottoms of the plurality of support rods 213.

[0030] Among them, asFigure 4 As shown, the bottom side extension of the rotating shaft 1 211 is fixedly connected to the connecting plate 215, and the top of the connecting plate 215 rotates through two rotating shafts 216, and the top side extensions of the two rotating shafts 216 are fixedly connected to gear 2 217, and the two gears 217 are both engaged with gear 1 214.

[0031] By setting up the stirring component 21, the agglomerated powder can be broken up, and the powder can be more evenly distributed on the surface of the food after being broken up. The uniform coating of the powder can improve the taste and appearance quality of the food, especially in food processing such as baking and frying. The uniform coating of the powder can make the outer layer of the food crisper and more beautiful.

[0032] Among them Figure 2 As shown, the feeding assembly 22 includes a feeding port 221 connected to the top of the mixing barrel 104, stirring blades 222 are fixedly connected to the outer walls of the two rotating shafts 216, and a discharge port 223 is connected to the bottom of the mixing barrel 104.

[0033] By providing the feeding assembly 22, it is possible to ensure that the material does not splash around during the addition process. This feature is particularly important when processing powdery materials such as flour. It can reduce the material from splashing out of the equipment, avoiding contamination of the working environment or safety hazards to operators.

[0034] Among them Figure 1 As shown, the vibration component 23 includes several springs 231 fixedly connected to the top of the rectangular base plate 1, the tops of the several springs 231 are fixedly connected to the storage box 101, the front side of the support plate 103 is fixedly connected to a baffle 1 232, the top of the baffle 1 232 is rotated through by a rotating shaft 3 233, the top side extension of the rotating shaft 3 233 and the outer wall of the rotating shaft 1 211 are fixedly connected with a pulley 234, and a belt 235 is provided between the two pulleys 234.

[0035] By providing the vibration component 23, large particles of impurities, stones, dust, etc. in the powder can be effectively removed, ensuring that the powder used in the coating process is of high purity. The pure powder can be evenly and finely adhered to the surface of the food, thereby improving the appearance and taste of the product and meeting consumers' demand for high-quality food.

[0036] Among them Figure 2 As shown, the top of the rectangular base plate 1 is fixedly connected with a baffle 236, and a rotating shaft 4 237 is rotatably passed through the baffle 236. The front extension of the rotating shaft 4 237 and the bottom extension of the rotating shaft 3 233 are fixedly connected with a bevel gear 238, and the two bevel gears 238 are meshed with each other. The rear extension of the rotating shaft 4 237 is fixedly connected with a cam 239.

[0037] By setting the bevel gear 238, when the third rotating shaft 233 rotates, under the action of the bevel gear 238, the fourth rotating shaft 237 will rotate, driving the cam 239 to rotate. When the cam 239 rotates, it will lift the storage box 101. Under the action of the first spring 231, the storage box 101 will reset. At this time, the storage box 101 is in a vibrating state, improving the operating efficiency of the equipment, reducing energy waste, and having the advantages of energy conservation and environmental protection.

[0038] Among them, as Figure 5 shown, the cleaning mechanism 3 includes a disassembly and assembly component 31 and a discharge component 32. The disassembly and assembly component 31 includes trapezoidal chutes 311 opened on the front inner wall and the rear inner wall of the storage box 101. A filter plate 312 is slidably connected to the inner walls of the two trapezoidal chutes 311. A chute 313 is opened at the rear of the filter plate 312. A sleeve 314 is fixedly connected to the rear of the storage box 101.

[0039] By setting the disassembly and assembly component 31, the filter plate is more convenient for cleaning and maintenance, can greatly shorten the downtime, improve the overall operating efficiency of the equipment, make the cleaning and replacement of the filter plate simpler, reduce the working intensity of the operator, and improve the work efficiency.

[0040] Among them, as Figure 5 shown, a first sliding rod 315 is slidably connected to the inner wall of the chute 313. A piston 316 is slidably connected to the inner wall of the sleeve 314. The rear side of the first sliding rod 315 is fixedly connected to the piston 316. A second sliding rod 317 is fixedly connected to the rear side of the piston 316. The rear side of the second sliding rod 317 slidably extends outside the sleeve 314. A second spring 318 is sleeved on the outer wall of the second sliding rod 317. The rear side of the second spring 318 is fixedly connected to the sleeve 314. The front side of the second spring 318 is fixedly connected to the storage box 101.

[0041] By setting the second spring 318, when pulling the second sliding rod 317, at this time the second spring 318 is in a tense state. Under the action of the piston 316, the first sliding rod 315 will leave the chute 313. At this time, the filter plate 312 is taken out. When installing it back, it is inserted into the storage box 101 through the trapezoidal chute 311. When the chute 313 is aligned with the first sliding rod 315, release the second sliding rod 317. Under the action of the second spring 318, the piston 316 will drive the first sliding rod 315 to reset and snap into the chute 313. The quick disassembly and assembly design of the filter plate enables the operator to easily complete the relevant operations without professional skills or special tools.

[0042] Among them, as Figure 3As shown in the figure, the discharging assembly 32 includes a reciprocating lead screw 321 rotatably connected between the left inner wall and the right inner part of the storage box 101. The right side of the reciprocating lead screw 321 rotatably extends outside the storage box 101. A second motor 322 is fixedly connected to the right extending part of the reciprocating lead screw 321. A push plate 323 is threadedly connected to the outer wall of the reciprocating lead screw 321. A third slide bar 324 is fixedly connected between the left inner wall and the right inner wall of the storage box 101. The third slide bar 324 slidably penetrates through the push plate 323. A second discharging port 325 is communicatively arranged on the left side of the storage box 101.

[0043] By setting the discharging assembly 32, the filtered powder can be quickly and continuously pushed out to the discharging port, reducing the residence time of the powder in the equipment, thereby improving the overall production efficiency of the breading machine, reducing the need for manual operation, further improving the production efficiency and reducing the labor cost.

[0044] A specific application of this embodiment is as follows: When in use, first pour the powder into the mixing barrel 104 through the feeding port 221, and start the first motor 212. The first motor 212 will drive the first rotating shaft 211 to rotate. The rotation of the first rotating shaft 211 will drive the connecting plate 215 to rotate. The rotation of the connecting plate 215 will cause the two second rotating shafts 216 to drive the two second gears 217 to rotate. Under the action of the first gear 214, the two second gears 217 will drive the two second rotating shafts 216 to rotate self - rotatably, driving the mixing blades 222 to evenly mix the powder in the mixing barrel 104 and break up the agglomerated powder. Start the first discharging port 223 to discharge the powder in the mixing barrel 104 into the storage box 101. When the first rotating shaft 211 rotates, under the action of the belt 235, the pulley 234 will drive the third rotating shaft 233 to rotate. When the third rotating shaft 233 rotates, under the action of the bevel gear 238, the fourth rotating shaft 237 will rotate, driving the cam 239 to rotate. When the cam 239 rotates, it will lift the storage box 101. Under the action of the first spring 231, the storage box 101 will reset. At this time, the storage box 101 is in a vibrating state. Through the filter plate 312, the impurities in the powder are filtered on the filter plate 312. When it is necessary to take out the filter plate 312 for cleaning, pull the second slide bar 317. At this time, the second spring 318 is in a tense state. Under the action of the piston 316, the first slide bar 315 will leave the sliding groove 313. At this time, take out the filter plate 312. When installing it back, it is inserted into the storage box 101 through the trapezoidal sliding groove 311. When the sliding groove 313 is aligned with the first slide bar 315, release the second slide bar 317. Under the action of the second spring 318, the piston 316 will drive the first slide bar 315 to reset and snap into the sliding groove 313. At this time, the filter plate 312 is fixed. Start the second motor 322. The second motor 322 will drive the reciprocating lead screw 321 to rotate. Under the action of the third slide bar 324, the push plate 323 will perform a reciprocating motion, and the filtered powder is pushed out through the second discharging port 325.

[0045] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0046] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A feeding device for a full-automatic breading machine, comprising a rectangular bottom plate (1), characterized in that: A stirring mechanism (2) and a cleaning mechanism (3) are arranged on the rectangular bottom plate (1). Above the rectangular bottom plate (1), there is a storage box (101). At the top of the rectangular bottom plate (1), a number of support legs (102) are fixedly connected. At the top of the number of support legs (102), a support plate (103) is fixedly connected. At the top of the support plate (103), a stirring barrel (104) is fixedly connected. The stirring mechanism (2) includes a stirring component (21), a feeding component (22) and a vibration component (23). The stirring component (21) includes a first rotating shaft (211) rotatably penetrating through the top of the stirring barrel (104). At the top side extension of the first rotating shaft (211), a first motor (212) is fixedly connected. At the inner top wall of the stirring barrel (104), a number of support rods (213) are fixedly connected. At the bottom of the number of support rods (213), a first gear (214) is fixedly connected.

2. The feeding device for a full-automatic breading machine according to claim 1, wherein, At the bottom side extension of the first rotating shaft (211), a connecting plate (215) is fixedly connected. At the top of the connecting plate (215), two second rotating shafts (216) rotatably penetrate through. At the top side extensions of the two second rotating shafts (216), second gears (217) are fixedly connected. The two second gears (217) are both meshed with the first gear (214).

3. The feeding device for a full-automatic breading machine according to claim 2, wherein The feeding component (22) includes a feeding port (221) communicated with the top of the stirring barrel (104). Stirring blades (222) are fixedly connected to the outer walls of the two second rotating shafts (216). At the bottom of the stirring barrel (104), a first discharge port (223) is communicated.

4. The feeding device for a full-automatic breading machine according to claim 3, characterized in that, The vibration component (23) includes a number of first springs (231) fixedly connected to the top of the rectangular bottom plate (1). The tops of the number of first springs (231) are all fixedly connected to the storage box (101). At the front side of the support plate (103), a first baffle (232) is fixedly connected. At the top of the first baffle (232), a third rotating shaft (233) rotatably penetrates through. At the top side extension of the third rotating shaft (233) and the outer wall of the first rotating shaft (211), belt pulleys (234) are fixedly connected. A belt (235) is sleeved between the two belt pulleys (234).

5. The feeding device for a full-automatic breading machine according to claim 4, characterized in that, At the top of the rectangular bottom plate (1), a second baffle (236) is fixedly connected. At the second baffle (236), a fourth rotating shaft (237) rotatably penetrates through. At the front side extension of the fourth rotating shaft (237) and the bottom side extension of the third rotating shaft (233), bevel gears (238) are fixedly connected. The two bevel gears (238) are meshed with each other. At the rear side extension of the fourth rotating shaft (237), a cam (239) is fixedly connected.

6. The feeding device for a full-automatic breading machine according to claim 5, wherein, The cleaning mechanism (3) includes a disassembly and assembly component (31) and a discharge component (32). The disassembly and assembly component (31) includes trapezoidal chutes (311) formed on the front inner wall and the rear inner wall of the storage box (101). A filter plate (312) is slidably connected to the inner walls of the two trapezoidal chutes (311). A chute (313) is formed at the rear of the filter plate (312). A sleeve (314) is fixedly connected to the rear of the storage box (101).

7. The feeding device for a full-automatic breading machine according to claim 6, characterized in that, A first slide bar (315) is slidably connected to the inner wall of the chute (313). A piston (316) is slidably connected to the inner wall of the sleeve (314). The rear side of the first slide bar (315) is fixedly connected to the piston (316). A second slide bar (317) is fixedly connected to the rear side of the piston (316). The rear side of the second slide bar (317) slidably extends outside the sleeve (314). A second spring (318) is sleeved on the outer wall of the second slide bar (317). The rear side of the second spring (318) is fixedly connected to the sleeve (314). The front side of the second spring (318) is fixedly connected to the storage box (101).

8. The feeding device for a full-automatic breading machine according to claim 7, characterized in that, The discharge component (32) includes a reciprocating lead screw (321) rotatably connected between the left inner wall and the right inner part of the storage box (101). The right side of the reciprocating lead screw (321) rotatably extends outside the storage box (101). A second motor (322) is fixedly connected to the right extension part of the reciprocating lead screw (321). A push plate (323) is threadedly connected to the outer wall of the reciprocating lead screw (321). A third slide bar (324) is fixedly connected between the left inner wall and the right inner wall of the storage box (101). The third slide bar (324) slidably penetrates through the push plate (323). A second discharge port (325) is communicated with the left side of the storage box (101).

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