Silver contact detection equipment

Abstract

The utility model discloses silver contact detection equipment, which comprises a cabinet, a casing arranged at the edge of the top end of the cabinet, a collecting frame arranged on the outer wall of one side of the upper end of the cabinet, collecting boxes arranged at equal intervals in the collecting frame, a guide frame arranged at the top of each collecting box, and a pushing mechanism arranged at the top end of the guide frame and extending into the casing. A transparent turntable is arranged at the top end of the cabinet on one side of the pushing mechanism, a control box is mounted on the inner wall of the casing on one side of the transparent turntable far away from the pushing mechanism, a first detection mechanism is arranged at the top end of the cabinet on one side of the transparent turntable far away from the pushing mechanism, and a second detection mechanism is arranged at the top end of the cabinet on one side of the first detection mechanism. According to the utility model, the detection effect on the silver contacts of the electrical elements when the detection equipment is used is guaranteed, and the first detection mechanism is easy to detect the silver contacts of the electrical elements with different specifications, so that the application range of the first detection mechanism is expanded, and the purpose of easy sorting and blanking of the electrical elements is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of electrical component detection, in particular to a silver contact detection device. Background Technique

[0002] The detection of silver contacts of electrical components is an important link to ensure the normal operation and stable performance of electrical equipment. Conducting an appearance inspection on the silver contacts of electrical components is the most preliminary and direct test method. It can be determined whether the performance of the silver contacts of electrical components meets the established requirements by detecting whether there is rust, dirt or other foreign objects on the silver contacts.

[0003] Due to its excellent electrical conductivity, corrosion resistance and low contact resistance, silver contacts are widely used in the electrical field. However, the quality of silver contacts directly affects the performance and service life of electrical equipment. Problems such as poor contact, oxidation, and wear may all lead to circuit failures. The traditional manual detection method is not only inefficient but also difficult to ensure the consistency and accuracy of detection. Therefore, it is particularly important to develop an automated and high-precision silver contact detection device. Content of the Utility Model

[0004] The purpose of the utility model is to provide a silver contact detection device to solve the problems that the device using the manual detection method in the above background technique is not only inefficient but also difficult to ensure the consistency and accuracy of detection.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A silver contact detection device includes a cabinet. At the edge position of the top of the cabinet, there is a casing. On one outer wall of the upper end of the cabinet, there is a collection rack. Inside the collection rack, there are collection boxes arranged at equal intervals. At the top of each collection box, there is a guiding frame. The top end of the guiding frame extends into the interior of the casing and is provided with a pushing member mechanism. On the top of the cabinet on one side of the pushing member mechanism, there is a transparent turntable. On the inner wall of the casing on the side of the transparent turntable away from the pushing member mechanism, there is a control box installed. On the top of the cabinet on the side of the transparent turntable away from the pushing member mechanism, there is a first detection mechanism. On the top of the cabinet on one side of the first detection mechanism, there is a second detection mechanism. On the top of the cabinet on the side of the second detection mechanism away from the first detection mechanism, there is a third detection mechanism. On the top of the cabinet on the side of the third detection mechanism away from the second detection mechanism, there is a fourth detection mechanism. On the top of the cabinet on the side of the fourth detection mechanism away from the third detection mechanism, there is a fifth detection mechanism. On the top of the cabinet on the side of the fifth detection mechanism away from the fourth detection mechanism, there is a sixth detection mechanism.

[0006] Preferably, the first detection mechanism includes a first rail base, a first rail frame, a component placement frame, a first main identification camera, a first auxiliary identification camera, a first locking bolt, and a second locking bolt. A first rail base is provided at the top of the cabinet inside the machine shell. A first rail frame is slidably mounted on the top of the first rail base. A component placement frame is slidably mounted on the outer wall of one side of the upper end of the first rail frame. A first main identification camera is provided on the outer wall of one side of the component placement frame through a bracket. A first auxiliary identification camera is provided on the upper surface of the first main identification camera through a bracket. A first locking bolt is provided on the outer wall of one side of the lower end of the first rail frame. A second locking bolt is provided on the outer wall of one side of the component placement frame. Through the setting of the first detection mechanism, the first detection mechanism performs image recognition and detection on the silver contacts of the electrical components from above.

[0007] Preferably, the second detection mechanism includes a second support frame, a circular frame, a second identification camera, and a first light source lamp. A second support frame is provided at the top of the cabinet on one side of the first detection mechanism. A first light source lamp is provided on the outer wall of the lower end of the second support frame. A circular frame is provided on the outer wall of the upper end of the second support frame. A plurality of second identification cameras are installed at the edge position of the bottom end of the circular frame. Through the setting of the second detection mechanism, image recognition and detection are performed on the silver contacts on the outer wall of the electrical component from all around.

[0008] Preferably, the third detection mechanism includes a third support frame, a third identification camera, and a second light source lamp. A third support frame is provided at the top of the cabinet on one side of the second detection mechanism. Two third identification cameras are provided on the outer wall of the third support frame through brackets. Second light source lamps are provided on the outer wall of the third support frame on one side of the third identification cameras through brackets. Through the setting of the third detection mechanism, image recognition and detection are performed on the silver contacts of the electrical component simultaneously from above and below.

[0009] Preferably, the fourth detection mechanism includes a fourth support frame, a third light source lamp, and a fourth identification camera. A fourth support frame is provided at the top of the cabinet on one side of the third detection mechanism. A fourth identification camera is provided on the outer wall of the lower end of the fourth support frame. A third light source lamp is provided on the outer wall of the upper end of the fourth support frame. Through the setting of the fourth detection mechanism, image recognition and detection are performed on the silver contacts of the electrical component from below.

[0010] Preferably, the fifth detection mechanism includes a fifth support frame, a fifth identification camera, and a fourth light source lamp. A fifth support frame is provided at the top of the cabinet on one side of the fourth detection mechanism. A fourth light source lamp is provided on the outer wall of the lower end of the fifth support frame. A fifth identification camera is provided at the top of the fourth light source lamp. Through the setting of the fifth detection mechanism, illumination and identification detection are performed on the silver contacts of the electrical component from below.

[0011] Preferably, the sixth detection mechanism includes a sixth support frame, a sixth recognition camera and a fifth light source lamp. A sixth support frame is provided on the top of the cabinet on one side of the fifth detection mechanism, a fifth light source lamp is provided on the outer wall of the sixth support frame, and a sixth recognition camera is provided on the outer wall of the sixth support frame above the fifth light source lamp through a bracket. Through the setting of the sixth detection mechanism, image recognition detection of the silver contacts of electrical components can be performed from the side.

[0012] Compared with the prior art, the beneficial effects of the present invention are: the silver contact detection device not only ensures the detection effect of the silver contacts of electrical components when the detection device is used, but also makes it easier for the first detection mechanism to perform detection operations on the silver contacts of electrical components of different specifications, thereby improving the applicability of the first detection mechanism, and achieving the purpose of facilitating the sorting and blanking of electrical components;

[0013] (1) By setting up the transparent turntable, the electrical component placed on the top of the transparent turntable can be rotated and transferred to the detection areas of the first detection mechanism, the second detection mechanism, the third detection mechanism, the fourth detection mechanism, the fifth detection mechanism and the sixth detection mechanism in sequence, so that the first detection mechanism, the second detection mechanism, the third detection mechanism, the fourth detection mechanism, the fifth detection mechanism and the sixth detection mechanism can perform multiple image recognition detection on the silver contacts of the electrical component in the up-down, left-right and front-back directions, thereby ensuring the detection effect of the silver contacts of the electrical component when the detection equipment is used;

[0014] (2) By loosening the first locking bolt and the second locking bolt, the first rail frame can be slidably adjusted at the top of the first rail seat, and the component rack can be slid up and down on the outer wall of the first rail frame. After the adjustment is completed, the first locking bolt and the second locking bolt are tightened to lock the first rail frame and the component rack. The front and rear positions and heights of the first main recognition camera and the first auxiliary recognition camera can be adjusted as needed, thereby facilitating the first detection mechanism to detect silver contacts of electrical components of different specifications, thereby improving the applicability of the first detection mechanism.

[0015] (3) The electrical components that have been inspected are transferred to one side of the pusher mechanism through the transparent turntable. They can be classified into qualified products, unqualified products and pending products according to the inspection data of the silver contacts of the electrical components. The pusher mechanism pushes the electrical components into the guide frame and guides them to slide into the collection box for collection, thereby achieving the purpose of easily sorting and unloading the electrical components. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the cabinet of the utility model from a top view;

[0018] Figure 3 Schematic diagram of the enlarged structure of the first detection mechanism of the present utility model;

[0019] Figure 4 Schematic diagram of the enlarged structure of the second detection mechanism of the present utility model;

[0020] Figure 5 Schematic diagram of the enlarged structure of the third detection mechanism of the present utility model;

[0021] Figure 6 Schematic diagram of the enlarged structure of the fourth detection mechanism of the present utility model;

[0022] Figure 7 Schematic diagram of the enlarged structure of the fifth detection mechanism of the present utility model;

[0023] Figure 8 Schematic diagram of the enlarged structure of the sixth detection mechanism of the present utility model.

[0024] In the figure: 1, cabinet; 2, casing; 3, collection rack; 4, collection box; 5, guiding frame; 6, pushing mechanism; 7, control box; 8, transparent turntable; 9, first detection mechanism; 901, first rail seat; 902, first rail frame; 903, component placement rack; 904, first main identification camera; 905, first auxiliary identification camera; 906, first locking bolt; 907, second locking bolt; 10, second detection mechanism; 1001, second support frame; 1002, circular frame; 1003, second identification camera; 1004, first light source lamp; 11, third detection mechanism; 1101, third support frame; 1102, third identification camera; 1103, second light source lamp; 12, fourth detection mechanism; 1201, fourth support frame; 1202, third light source lamp; 1203, fourth identification camera; 13, fifth detection mechanism; 1301, fifth support frame; 1302, fifth identification camera; 1303, fourth light source lamp; 14, sixth detection mechanism; 1401, sixth support frame; 1402, sixth identification camera; 1403, fifth light source lamp. Detailed implementation manners

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0026] Please refer to Figure 1-8, an embodiment provided by the present utility model: a silver contact detection device, including a cabinet 1, a casing 2 is provided at the edge position of the top of the cabinet 1, a collection rack 3 is provided on the outer wall of one side of the upper end of the cabinet 1, a plurality of collection boxes 4 are provided at equal intervals inside the collection rack 3, guide frames 5 are provided on the tops of the collection boxes 4, the tops of the guide frames 5 extend into the inside of the casing 2 and a pushing mechanism 6 is provided, a transparent turntable 8 is provided on the top of the cabinet 1 on one side of the pushing mechanism 6, a control box 7 is installed on the inner wall of the casing 2 on the side of the transparent turntable 8 away from the pushing mechanism 6, a first detection mechanism 9 is provided on the top of the cabinet 1 on the side of the transparent turntable 8 away from the pushing mechanism 6, the first detection mechanism 9 includes a first rail base 901, a first rail frame 902, a component placement frame 903, a first main recognition camera 904, a first auxiliary recognition camera 905, a first locking bolt 906 and a second locking bolt 907, a first rail base 901 is provided on the top of the cabinet 1 inside the casing 2, a first rail frame 902 is slidably installed on the top of the first rail base 901, a component placement frame 903 is slidably installed on the outer wall of one side of the upper end of the first rail frame 902, a first main recognition camera 904 is provided on the outer wall of one side of the component placement frame 903 through a bracket, a first auxiliary recognition camera 905 is provided on the upper surface of the first main recognition camera 904 through a bracket, a first locking bolt 906 is provided on the outer wall of one side of the lower end of the first rail frame 902, and a second locking bolt 907 is provided on the outer wall of one side of the component placement frame 903;

[0027] During use, through the setting of the first detection mechanism 9, the first detection mechanism 9 performs image recognition detection on the silver contacts of the electrical components from above;

[0028] A second detection mechanism 10 is provided on the top of the cabinet 1 on one side of the first detection mechanism 9, the second detection mechanism 10 includes a second support frame 1001, a circular frame 1002, a second recognition camera 1003 and a first light source lamp 1004, a second support frame 1001 is provided on the top of the cabinet 1 on one side of the first detection mechanism 9, a first light source lamp 1004 is provided on the outer wall of the lower end of the second support frame 1001, a circular frame 1002 is provided on the outer wall of the upper end of the second support frame 1001, and a plurality of second recognition cameras 1003 are installed at the edge position of the bottom end of the circular frame 1002;

[0029] During use, through the setting of the second detection mechanism 10, image recognition detection is performed on the silver contacts on the outer wall of the electrical component from all around it;

[0030] On the top of the cabinet 1 on the side of the second detection mechanism 10 away from the first detection mechanism 9, there is a third detection mechanism 11. The third detection mechanism 11 includes a third support frame 1101, a third identification camera 1102, and a second light source lamp 1103. On the top of the cabinet 1 on one side of the second detection mechanism 10, there is a third support frame 1101. On the outer wall of the third support frame 1101, there are two third identification cameras 1102 provided through brackets. On the outer wall of the third support frame 1101 on the side of the third identification camera 1102, there are second light source lamps 1103 provided through brackets;

[0031] During use, through the setting of the third detection mechanism 11, image recognition detection of the silver contacts of the electrical components can be carried out simultaneously from above and below;

[0032] On the top of the cabinet 1 on the side of the third detection mechanism 11 away from the second detection mechanism 10, there is a fourth detection mechanism 12. The fourth detection mechanism 12 includes a fourth support frame 1201, a third light source lamp 1202, and a fourth identification camera 1203. On the top of the cabinet 1 on one side of the third detection mechanism 11, there is a fourth support frame 1201. On the outer wall of the lower end of the fourth support frame 1201, there is a fourth identification camera 1203 provided, and on the outer wall of the upper end of the fourth support frame 1201, there is a third light source lamp 1202 provided;

[0033] During use, through the setting of the fourth detection mechanism 12, image recognition detection of the silver contacts of the electrical components can be carried out from below;

[0034] On the top of the cabinet 1 on the side of the fourth detection mechanism 12 away from the third detection mechanism 11, there is a fifth detection mechanism 13. The fifth detection mechanism 13 includes a fifth support frame 1301, a fifth identification camera 1302, and a fourth light source lamp 1303. On the top of the cabinet 1 on one side of the fourth detection mechanism 12, there is a fifth support frame 1301. On the outer wall of the lower end of the fifth support frame 1301, there is a fourth light source lamp 1303 provided, and on the top of the fourth light source lamp 1303, there is a fifth identification camera 1302 provided;

[0035] During use, through the setting of the fifth detection mechanism 13, lighting and recognition detection of the silver contacts of the electrical components can be carried out from below;

[0036] On the top of the cabinet 1 on the side of the fifth detection mechanism 13 away from the fourth detection mechanism 12, there is a sixth detection mechanism 14. The sixth detection mechanism 14 includes a sixth support frame 1401, a sixth identification camera 1402, and a fifth light source lamp 1403. On the top of the cabinet 1 on one side of the fifth detection mechanism 13, there is a sixth support frame 1401. On the outer wall of the sixth support frame 1401, there is a fifth light source lamp 1403 provided, and on the outer wall of the sixth support frame 1401 above the fifth light source lamp 1403, there is a sixth identification camera 1402 provided through brackets;

[0037] In use, through the setting of the sixth detection mechanism 14, image recognition detection is performed on the silver contacts of the electrical components from the side.

[0038] When the embodiment of the present application is in use, first, through the setting of the transparent turntable 8, the electrical components placed on the top of the transparent turntable 8 can be sequentially rotated and transferred to the detection areas of the first detection mechanism 9, the second detection mechanism 10, the third detection mechanism 11, the fourth detection mechanism 12, the fifth detection mechanism 13, and the sixth detection mechanism 14, so that the first detection mechanism 9, the second detection mechanism 10, the third detection mechanism 11, the fourth detection mechanism 12, the fifth detection mechanism 13, and the sixth detection mechanism 14 can perform multiple image recognition detections on the silver contacts of the electrical components in the up-down, left-right, and front-back directions to ensure the detection effect of the detection device on the silver contacts of the electrical components. Specifically: The settings of the first main recognition camera 904 and the first auxiliary recognition camera 905 enable the first detection mechanism 9 to perform image recognition detection on the silver contacts of the electrical components from above, and the first light source lamp 1004 illuminates the silver contacts of the electrical components, so that several second recognition cameras 1003 can perform image recognition detection on the silver contacts on the outer wall of the electrical components from all around the electrical components. The second light source lamp 1103 illuminates the electrical components from above and below, so that two third recognition cameras 1102 can perform image recognition detection on the silver contacts of the electrical components from above and below. The third light source lamp 1202 can illuminate the electrical components from above, so that the fourth recognition camera 1203 can perform image recognition detection on the silver contacts of the electrical components from below. And the fifth recognition camera 1302 cooperates with the fourth light source lamp 1303 to illuminate and recognize the silver contacts of the electrical components from below, and the fifth light source lamp 1403 illuminates the electrical components from the side and cooperates with the sixth recognition camera 1402 to perform image recognition detection on the silver contacts of the electrical components from the side, so as to facilitate the first detection mechanism 9, the second detection mechanism 10, the third detection mechanism 11, the fourth detection mechanism 12, the fifth detection mechanism 13, and the sixth detection mechanism 14 to detect the appearance defects of the silver contacts of the electrical components in multiple directions. After that, by loosening the first locking bolt 906 and the second locking bolt 907, the first rail frame 902 can be slidably adjusted on the top of the first rail seat 901, and the component placement frame 903 can be slid up and down on the outer wall of the first rail frame 902. When the adjustment is completed, the first locking bolt 906 and the second locking bolt 907 are tightened to lock and place the first rail frame 902 and the component placement frame 903, so that the front-back position and height of the first main recognition camera 904 and the first auxiliary recognition camera 905 can be adjusted as needed, to facilitate the first detection mechanism 9 to detect the silver contacts of electrical components of different specifications. Finally, the detected electrical components are transferred to one side of the pusher mechanism 6 by the transparent turntable 8, and they can be classified into qualified products, unqualified products, and pending products according to the detection data of the silver contacts of the electrical components. Then, the pusher mechanism 6 pushes the electrical components into the guiding frame 5 and guides them to slide into the collection box 4 for collection, so that the electrical components can be sorted and unloaded, thus completing the use of the detection device.

Claims

1. A silver contact detection device, characterized in that: It includes a cabinet (1), at the edge position of the top of the cabinet (1), there is a casing (2), on one outer wall of the upper end of the cabinet (1), there is a collection rack (3), inside the collection rack (3), there are collection boxes (4) arranged at equal intervals, at the top of each collection box (4), there is a guiding frame (5), the top end of the guiding frame (5) extends into the inside of the casing (2) and is provided with a pushing member mechanism (6), on the top of the cabinet (1) on one side of the pushing member mechanism (6), there is a transparent turntable (8), on the inner wall of the casing (2) on the side of the transparent turntable (8) away from the pushing member mechanism (6), there is a control box (7) installed, on the top of the cabinet (1) on the side of the transparent turntable (8) away from the pushing member mechanism (6), there is a first detection mechanism (9), on the top of the cabinet (1) on one side of the first detection mechanism (9), there is a second detection mechanism (10), on the top of the cabinet (1) on the side of the second detection mechanism (10) away from the first detection mechanism (9), there is a third detection mechanism (11), on the top of the cabinet (1) on the side of the third detection mechanism (11) away from the second detection mechanism (10), there is a fourth detection mechanism (12), on the top of the cabinet (1) on the side of the fourth detection mechanism (12) away from the third detection mechanism (11), there is a fifth detection mechanism (13), on the top of the cabinet (1) on the side of the fifth detection mechanism (13) away from the fourth detection mechanism (12), there is a sixth detection mechanism (14).

2. The silver contact detection device according to claim 1, characterized in that: The first detection mechanism (9) includes a first rail seat (901), a first rail frame (902), a component placement rack (903), a first main identification camera (904), a first auxiliary identification camera (905), a first locking bolt (906) and a second locking bolt (907). On the top of the cabinet (1) inside the casing (2), there is a first rail seat (901), on the top of the first rail seat (901), a first rail frame (902) is slidably installed, on one outer wall of the upper end of the first rail frame (902), a component placement rack (903) is slidably installed, on one outer wall of the component placement rack (903), a first main identification camera (904) is provided through a bracket, on the upper surface of the first main identification camera (904), a first auxiliary identification camera (905) is provided through a bracket, on one outer wall of the lower end of the first rail frame (902), there is a first locking bolt (906), and on one outer wall of the component placement rack (903), there is a second locking bolt (907).

3. A silver contact detection device according to claim 1, characterized in that: The second detection mechanism (10) includes a second support frame (1001), a circular frame (1002), a second identification camera (1003) and a first light source lamp (1004). On the top of the cabinet (1) on one side of the first detection mechanism (9), there is a second support frame (1001), on the outer wall of the lower end of the second support frame (1001), there is a first light source lamp (1004), on the outer wall of the upper end of the second support frame (1001), there is a circular frame (1002), and at the edge position of the bottom end of the circular frame (1002), several second identification cameras (1003) are installed.

4. A silver contact detection device according to claim 1, characterized in that: The third detection mechanism (11) includes a third support frame (1101), a third identification camera (1102), and a second light source lamp (1103). A third support frame (1101) is provided at the top of the cabinet (1) on one side of the second detection mechanism (10). Two third identification cameras (1102) are provided on the outer wall of the third support frame (1101) through brackets. Second light source lamps (1103) are provided on the outer wall of the third support frame (1101) on one side of the third identification camera (1102) through brackets.

5. A silver contact detection device according to claim 1, characterized in that: The fourth detection mechanism (12) includes a fourth support frame (1201), a third light source lamp (1202), and a fourth identification camera (1203). A fourth support frame (1201) is provided at the top of the cabinet (1) on one side of the third detection mechanism (11). A fourth identification camera (1203) is provided on the outer wall at the lower end of the fourth support frame (1201). A third light source lamp (1202) is provided on the outer wall at the upper end of the fourth support frame (1201).

6. The silver contact detection device according to claim 1, characterized in that: The fifth detection mechanism (13) includes a fifth support frame (1301), a fifth identification camera (1302), and a fourth light source lamp (1303). A fifth support frame (1301) is provided at the top of the cabinet (1) on one side of the fourth detection mechanism (12). A fourth light source lamp (1303) is provided on the outer wall at the lower end of the fifth support frame (1301). A fifth identification camera (1302) is provided at the top of the fourth light source lamp (1303).

7. A silver contact detection device according to claim 1, characterized in that: The sixth detection mechanism (14) includes a sixth support frame (1401), a sixth identification camera (1402), and a fifth light source lamp (1403). A sixth support frame (1401) is provided at the top of the cabinet (1) on one side of the fifth detection mechanism (13). A fifth light source lamp (1403) is provided on the outer wall of the sixth support frame (1401). A sixth identification camera (1402) is provided on the outer wall of the sixth support frame (1401) above the fifth light source lamp (1403) through brackets.

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