Forming die for iron ball piston production

By designing a molding mold for iron ball piston production including clamping and vibration mechanisms, the problem of difficult mold replacement and demolding is solved, diversified clamping and efficient mold release of the mold are achieved, and production efficiency is improved.

CN223159962UActive Publication Date: 2025-07-29JIANGSU KML PISTON PLANT CO LTD
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Patent Information

Application Number
CN202422045926.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-07-29
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

The existing molds for iron ball piston production cannot be replaced, resulting in a single production method, poor practicality, and difficult to demold after forming, and low production efficiency.

Method used

A mold including a base plate, a telescopic mechanism, a vibration mechanism, a clamping mechanism and a forming mechanism are designed. The mold is replaced by a clamping mechanism, and the vibration mechanism assists in mold release, thereby improving the practicality and production efficiency of the mold.

Benefits of technology

It realizes diversified clamping and efficient mold release of molds, improving the practicality and efficiency of iron ball piston production.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223159962U_ABST
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Abstract

The utility model relates to the technical field of piston production, in particular to a forming die for iron ball piston production, which comprises a bottom plate, a telescopic mechanism, a vibrating mechanism, a clamping mechanism and a forming mechanism, the telescopic mechanism is arranged at the upper end of the bottom plate, the vibrating mechanism is arranged on the inner side of the telescopic mechanism, the clamping mechanism is connected to the upper end of the telescopic mechanism, and the forming mechanism is arranged on the bottom plate. A forming mechanism is clamped on the inner side of the clamping mechanism; a clamping mechanism is arranged, in the using process, a handle drives a second sliding block connected with the lower end of a second clamping plate to pull a second spring column, meanwhile, the second sliding block is reversely pulled through the elastic force of the second spring column, at the moment, a second mold and a first mold are placed between the first clamping plate and the second clamping plate, at the moment, the handle is loosened, and clamping is completed; and meanwhile, molds in different shapes can be conveniently clamped, and the overall practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of piston production, and particularly relates to a forming die for the production of iron ball pistons. Background Art

[0002] The forming die for the production of iron ball pistons is a die tool for manufacturing iron ball pistons. It is usually made of metal materials with a specific spatial structure and geometric shape, and is used to shape the iron ball piston material into a specific shape and size during stamping or other processing processes. The forming die has high precision and durability, and can be used repeatedly for large-scale production of iron ball piston products. By using the forming die, the quality and consistency of the iron ball piston products can be ensured, and the production efficiency can be improved. However, the existing forming die for the production of iron ball pistons still has the following problems in the actual use process:

[0003] The existing forming die for the production of iron ball pistons cannot be replaced during use, resulting in a single production method and poor practicability. In addition, the existing forming die for the production of iron ball pistons needs to be manually demolded after forming, and the demolding is difficult, resulting in low production efficiency. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a forming die for the production of iron ball pistons to solve the above problems, improving the poor practicability and low efficiency of the existing forming die for the production of iron ball pistons.

[0005] A forming die for the production of iron ball pistons includes: a bottom plate, a telescopic mechanism, a vibration mechanism, a clamping mechanism and a forming mechanism. The telescopic mechanism is arranged at the upper end of the bottom plate, the vibration mechanism is arranged inside the telescopic mechanism, the clamping mechanism is connected to the upper end of the telescopic mechanism, and the forming mechanism is clamped inside the clamping mechanism.

[0006] Preferably, the telescopic mechanism includes a first housing, a first slider and a first spring column. Two first housings are symmetrically arranged at the upper end of the bottom plate. The first housing is slidably connected with the first slider, and the first spring columns are equidistantly arranged inside the first housing. The upper end of the first spring column is connected to the first slider.

[0007] Preferably, a driving motor is arranged on the side of one of the first housings, the output shaft of the driving motor is connected with a connecting rod, and a rotating block is arranged on the side of the other first housing. The connecting rod is rotatably connected to the rotating block.

[0008] Preferably, the vibration mechanism includes a first convex block and a second convex block. Two first convex blocks are symmetrically arranged on the side of the connecting rod, and a second convex block is arranged between the two first convex blocks. The second convex block is connected to the side of the connecting rod.

[0009] Preferably, first clamping plates are connected to both sides of the two first shells. Second shells are arranged at equal intervals at the upper ends of the first clamping plates, and second sliders are slidably arranged in the second shells.

[0010] Preferably, the clamping mechanism includes a second spring column, a second clamping plate and a handle. The second spring column is arranged inside the second shell. The upper end of the second spring column is connected to the second slider. The upper end of the second slider is connected to the second clamping plate, and the handle is arranged at the upper end of the second clamping plate.

[0011] Preferably, the forming mechanism includes a first mold, a second mold and a feed inlet. The first mold is arranged at the upper end of the first clamping plate. The second mold is arranged at the upper end of the first mold, and the feed inlet is arranged at the upper end of the second mold.

[0012] Preferably, a chute is formed at the lower end of the first mold. A third slider is slidably arranged at the lower end of the first mold. Two sliding plates are symmetrically arranged at the side of the third slider. The sliding plates are slidably arranged inside the chute. Third spring columns are symmetrically arranged at the lower ends of the sliding plates.

[0013] The beneficial effects of the present utility model are as follows:

[0014] 1. A clamping mechanism is provided. During use, the handle drives the second slider connected to the lower end of the second clamping plate to pull the second spring column, and at the same time, the elastic force of the second spring column pulls the second slider in the reverse direction. At this time, the second mold and the first mold are placed between the first clamping plate and the second clamping plate. Then the handle is released, and the clamping is completed. At the same time, it is convenient to clamp molds of different shapes, improving the overall practicability of the device.

[0015] 2. A vibration mechanism is provided. During use, the third slider is impacted by the second convex block, so that the sliding plates at the side of the third slider are inside the chute. At the same time, the sliding plates are pulled back to their original positions by the third spring columns, causing the third slider to vibrate and pushing the formed iron ball piston to demold. Description of the Drawings

[0016] Figure 1 is the overall three-dimensional structural schematic diagram of the present utility model;

[0017] Figure 2 is the three-dimensional structural schematic diagram of the clamping mechanism of the present utility model;

[0018] Figure 3 is the three-dimensional structural schematic diagram of the vibration mechanism of the present utility model;

[0019] Figure 4 is the three-dimensional structural schematic diagram of the forming mechanism of the present utility model;

[0020] Figure 5 is of the present utility model Figure 4Schematic diagram of the structure at A in the [Chinese context].

[0021] In the figure: 1. Bottom plate; 2. Telescopic mechanism; 21. First housing; 22. First slider; 23. First spring column; 3. Vibration mechanism; 31. Driving motor; 32. Connecting rod; 33. Rotating block; 34. First convex block; 35. Second convex block; 4. Clamping mechanism; 41. First clamping plate; 42. Second housing; 43. Second slider; 44. Second spring column; 45. Second clamping plate; 46. Handle; 5. Forming mechanism; 51. First mold; 52. Second mold; 53. Feeding port; 54. Chute; 55. Slide plate; 56. Third spring column; 57. Third slider. Detailed implementation mode

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] During specific implementation: As Figures 1-5 shown, a forming mold for the production of iron ball pistons includes: a bottom plate 1, a telescopic mechanism 2, a vibration mechanism 3, a clamping mechanism 4, and a forming mechanism 5. A telescopic mechanism 2 is provided at the upper end of the bottom plate 1, a vibration mechanism 3 is provided inside the telescopic mechanism 2, a clamping mechanism 4 is connected to the upper end of the telescopic mechanism 2, and a forming mechanism 5 is clamped inside the clamping mechanism 4. When the device is in use, during the use process, raw materials are first poured into the forming mechanism 5, and then wait for the pouring to be completed. When the pouring is completed, the poured mold is demolded through the telescopic mechanism 2 and the vibration mechanism 3 to improve the demolding efficiency. At the same time, the provided clamping mechanism 4 facilitates the clamping of molds of different shapes, improving the overall practicality of the device.

[0024] The telescopic mechanism 2 includes a first housing 21, a first slider 22, and a first spring column 23. Two first housings 21 are symmetrically provided at the upper end of the bottom plate 1. The first slider 22 is slidably connected to the first housing 21. The first spring columns 23 are equidistantly arranged inside the first housing 21, and the upper ends of the first spring columns 23 are connected to the first slider 22. When the device is in use, when the first convex block 34 impacts the bottom surface of the first mold 51, the first slider 22 slides inside the first housing 21, and at the same time, the first slider 22 is pulled back to its original position through the first spring column 23 to vibrate, facilitating the demolding of the poured iron ball piston.

[0025] A driving motor 31 is arranged on the side of one of the first shells 21. A connecting rod 32 is connected to the output shaft of the driving motor 31. A rotating block 33 is arranged on the side of the other first shell 21. The connecting rod 32 is rotatably connected to the rotating block 33. When the device is in use, after pouring is completed, the driving motor 31 is started, and the driving motor 31 drives the connecting rod 32 to rotate inside the rotating block 33.

[0026] The vibration mechanism 3 includes a first convex block 34 and a second convex block 35. Two first convex blocks 34 are symmetrically arranged on the side of the connecting rod 32. A second convex block 35 is arranged between the two first convex blocks 34. The second convex block 35 is connected to the side of the connecting rod 32. When the device is in use, during the rotation of the connecting rod 32, the first convex block 34 is driven to impact the bottom surface of the first mold 51, and at the same time, the third slider 57 is impacted by the second convex block 35.

[0027] First clamping plates 41 are connected to the sides of the two first shells 21. Second shells 42 are equidistantly arranged at the upper ends of the first clamping plates 41. Second sliders 43 are slidably arranged in the second shells 42.

[0028] The clamping mechanism 4 includes a second spring column 44, a second clamping plate 45 and a handle 46. A second spring column 44 is arranged inside the second shell 42. The upper end of the second spring column 44 is connected to the second slider 43. The upper end of the second slider 43 is connected to a second clamping plate 45. A handle 46 is arranged at the upper end of the second clamping plate 45. When the device is in use, after the second mold 52 and the first mold 51 are installed, the handle 46 is pulled. The second slider 43 connected to the lower end of the second clamping plate 45 is driven to slide inside the second shell 42 through the handle 46, and at the same time, the second slider 43 is pulled by the second spring column 44. At this time, the second mold 52 and the first mold 51 are placed between the first clamping plate 41 and the second clamping plate 45, and then the handle 46 is released. The second slider 43 is pulled by the second spring column 44 to clamp the second mold 52 and the first mold 51.

[0029] The forming mechanism 5 includes a first mold 51, a second mold 52 and a feed inlet 53. The first mold 51 is arranged at the upper end of the first clamping plate 41. The second mold 52 is arranged at the upper end of the first mold 51. The feed inlet 53 is arranged at the upper end of the second mold 52. When the device is in use, the second mold 52 is installed on the surface of the first mold 51, and then pouring is carried out through the feed inlet 53.

[0030] A chute 54 is provided at the lower end of the first mold 51. A third slider 57 is slidably arranged at the lower end of the first mold 51. Two slide plates 55 are symmetrically arranged on the side of the third slider 57. The slide plates 55 are slidably arranged inside the chute 54. Third spring columns 56 are symmetrically arranged at the lower ends of the slide plates 55. When the device is in use, when the second convex block 35 impacts the third slider 57, the slide plates 55 connected to the side of the third slider 57 slide inside the chute 54, and at the same time, the slide plates 55 are pulled back to their original positions through the third spring columns 56, so that the third slider 57 vibrates.

[0031] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A molding die for the production of an iron ball piston, characterized in that, Including: A bottom plate (1), a telescopic mechanism (2), a vibration mechanism (3), a clamping mechanism (4) and a forming mechanism (5). The telescopic mechanism (2) is arranged at the upper end of the bottom plate (1), the vibration mechanism (3) is arranged inside the telescopic mechanism (2), the clamping mechanism (4) is connected to the upper end of the telescopic mechanism (2), and the forming mechanism (5) is clamped inside the clamping mechanism (4).

2. The molding die for producing an iron ball piston according to claim 1, wherein: The telescopic mechanism (2) includes a first housing (21), a first slider (22) and a first spring column (23). Two first housings (21) are symmetrically arranged at the upper end of the bottom plate (1). The first slider (22) is slidably connected to the first housing (21). The first spring columns (23) are equidistantly arranged inside the first housing (21), and the upper ends of the first spring columns (23) are connected to the first slider (22).

3. The forming die for producing an iron ball piston according to claim 2, characterized in that: A driving motor (31) is arranged on the side of one of the first housings (21). The output shaft of the driving motor (31) is connected to a connecting rod (32). A rotating block (33) is arranged on the side of the other first housing (21). The connecting rod (32) is rotatably connected to the rotating block (33).

4. A molding die for producing an iron ball piston according to claim 3, characterized in that: The vibration mechanism (3) includes a first convex block (34) and a second convex block (35). Two first convex blocks (34) are symmetrically arranged on the side of the connecting rod (32). A second convex block (35) is arranged between the two first convex blocks (34), and the second convex block (35) is connected to the side of the connecting rod (32).

5. The molding die for producing an iron ball piston according to claim 2, characterized in that: First clamping plates (41) are connected to the sides of the two first housings (21). Second housings (42) are equidistantly arranged at the upper ends of the first clamping plates (41). Second sliders (43) are slidably arranged in the second housings (42).

6. The forming die for producing an iron ball piston according to claim 5, characterized in that: The clamping mechanism (4) includes a second spring column (44), a second clamping plate (45) and a handle (46). The second spring column (44) is arranged inside the second housing (42). The upper end of the second spring column (44) is connected to the second slider (43). The upper end of the second slider (43) is connected to the second clamping plate (45). The handle (46) is arranged at the upper end of the second clamping plate (45).

7. The forming die for producing an iron ball piston according to claim 5, characterized in that: The forming mechanism (5) includes a first mold (51), a second mold (52) and a feed inlet (53). The first mold (51) is arranged at the upper end of the first clamping plate (41). The second mold (52) is arranged at the upper end of the first mold (51). The feed inlet (53) is arranged at the upper end of the second mold (52).

8. A molding die for the production of an iron ball piston according to claim 7, characterized in that: A chute (54) is opened at the lower end of the first mold (51). A third slider (57) is slidably arranged at the lower end of the first mold (51). Two sliding plates (55) are symmetrically arranged on the side of the third slider (57). The sliding plates (55) are slidably arranged inside the chute (54). Third spring columns (56) are symmetrically arranged at the lower ends of the sliding plates (55).