Dropper prefabricating device
Through the linkage of the cutting, bending and pressing components of the prefabricated hoisting string prefabricated equipment, the problem of insufficient preparation accuracy of traditional hoisting string lines is solved, high-precision on-site construction of hoisting strings is achieved, and the construction quality of the railway electrical system is improved.
Patent Information
- Application Number
- CN202422148801.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-03
AI Technical Summary
The traditional hanging string preparation method cannot guarantee the accuracy of on-site installation, which makes it difficult to ensure the construction quality of railway electrical systems.
A prefabricated device for hanging strings is designed, including a moving box, mounting plate, cutting assembly, manual operation assembly and compression assembly. Through the linkage of cutting, bending, pre-tightening and compression assembly, the automatic production of the hanging string body is achieved to ensure the length and installation accuracy of the hanging string.
The on-site construction accuracy and construction quality of the hanging string are improved, ensuring that the hanging string can be adapted to the installation scenario, and improving the overall quality of the railway electrical system.
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Figure CN223159994U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of catenary production equipment, and particularly to a catenary prefabrication device. Background Art
[0002] With the rapid development of China's railway technology, higher and newer requirements have been put forward for railway process quality and standards. In an electrified railway line, the catenary is an important part to ensure the normal operation of the railway. The catenary is connected to the electrified railway power supply line to provide power to electric locomotives and their attached equipment. In the catenary system, as one of the key factors for good contact between the catenary and the locomotive pantograph, a set of integral catenaries need to be installed every 6 - 8 meters on the line to suspend the contact wire on the carrier cable, so as to ensure the suspension height of the contact wire and keep the contact wire elastic to ensure good contact between the catenary and the pantograph. A catenary includes a catenary wire, heart-shaped loops and crimping tubes provided on one or both sides of the catenary wire, and wire terminals provided at one or both ends of the catenary wire. The production process of the catenary mainly includes steps of incoming wire cutting, threading, tensioning, crimping, marking and bundling. Among them, threading includes passing the catenary wire through the crimping tube, heart-shaped loop and wire terminal. Tensioning means using the catenary wire to tension the heart-shaped loop and crimping tube. Crimping includes pressing the crimping tube and wire terminal against the catenary wire.
[0003] Currently, in the construction of traditional railway electrical systems, the catenary wire is generally prepared by manual prefabrication. The preparation of the catenary wire requires pre-assembling the wire terminals, heart-shaped loops and crimping tubes at both ends of the catenary wire, and at the same time, precise control of the length of the catenary wire. The prefabricated catenary wire cannot guarantee the installation accuracy on site, resulting in it being difficult to ensure the construction quality of the entire railway electrical system. Therefore, we propose a catenary prefabrication device. Summary of the Invention
[0004] In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a catenary prefabrication device.
[0005] In a first aspect, the present application provides a catenary prefabrication device. The catenary is made of wire, and it includes a catenary body. Heart-shaped loops and crimping tubes are provided at both ends of the catenary body, and a wire terminal is also provided on the catenary body. The catenary prefabrication device includes:
[0006] A moving box, with a mounting plate arranged inside the moving box;
[0007] A cutting assembly for cutting the catenary body to the required length for making the wire;
[0008] A manual operation assembly, which is arranged on the top of the mounting plate for making the wire into the catenary body and pre-tightening the heart-shaped loop and the crimping tube on the catenary body;
[0009] A pressing component, which is arranged on the mounting plate and is used to press the crimping tube and the terminal lug.
[0010] The cutting component is in transmission connection with the pressing component, so that when the pressing component presses the crimping tube and the terminal lug, the cutting component cuts the wire.
[0011] According to the technical solution provided by the embodiment of the present application, both ends of the messenger wire body respectively have a first bending part and a second bending part. The first bending part and the second bending part are both internally provided with the thimble, and the messenger wire body is sleeved with the crimping tube at both ends, and the two crimping tubes respectively abut against one side of the first bending part and the second bending part close to each other.
[0012] According to the technical solution provided by the embodiment of the present application, the manual operation component includes a manual bending column, which is arranged on the top of the mounting plate, and the wire is bent along the circumferential direction of the manual bending column to form the first bending part and the second bending part.
[0013] The manual operation component further includes a first tensioning seat, which is arranged on the top of the mounting plate. The first tensioning seat is provided with a first accommodating space for accommodating the messenger wire body. By pulling the messenger wire body installed with the thimble and the crimping tube, the end of the crimping tube away from the thimble abuts against the first tensioning seat, so as to realize the pre-tightening of the thimble and the crimping tube.
[0014] According to the technical solution provided by the embodiment of the present application, the pressing component includes a first pressing block and a third pressing block, and both the first pressing block and the third pressing block are fixedly arranged on the top of the mounting plate.
[0015] The pressing component further includes a moving block, and a second pressing block and a fourth pressing block are arranged on the moving block. The second pressing block and the first pressing block are arranged opposite to each other, and a first pressing space is formed between the second pressing block and the first pressing block for pressing the crimping tube. The fourth pressing block and the third pressing block are arranged opposite to each other, and a second pressing space is formed between the fourth pressing block and the third pressing block for pressing the terminal lug.
[0016] According to the technical solution provided by the embodiment of the present application, a moving groove is penetrated and opened on the mounting plate. A moving part is arranged at the bottom of the moving block, and the moving part penetrates through the moving groove and extends to the bottom of the mounting plate. A moving hole is opened on the moving part, and the inner wall of the moving hole is provided with threads.
[0017] The pressing assembly further includes a mounting bracket, which is arranged at the bottom of the mounting plate. A lead screw is rotatably arranged inside the mounting bracket. One end of the mounting bracket is provided with a first driving member, which has a first driving shaft. The first driving shaft is coaxially and fixedly connected to the lead screw. The outer wall of the lead screw is provided with threads and is in threaded connection with the moving hole.
[0018] According to the technical solution provided by the embodiment of the present application, the cutting assembly includes a first cutting block and a second cutting block. The first cutting block is fixedly arranged at the top of the mounting plate. The second cutting block is arranged on the moving block. A cutting space is formed between the first cutting block and the second cutting block.
[0019] According to the technical solution provided by the embodiment of the present application, a first round disc is also rotatably arranged at the top of the mounting plate. A groove is arranged on the circumferential side wall of the first round disc for accommodating the wire. A scale is arranged outside the first round disc at the top of the mounting plate for determining the cutting length of the wire. A notch is formed on the first round disc, and a first fixing column is arranged in the notch for fixing the suspension string body.
[0020] A second driving member is arranged at the bottom of the mounting plate. The second driving member has a second driving shaft, and the second driving shaft passes through the mounting plate and is coaxially and fixedly connected to the first round disc.
[0021] According to the technical solution provided by the embodiment of the present application, a testing assembly is further included. The testing assembly includes a fixed seat and a moving seat. The fixed seat is fixedly arranged at the top of the mounting plate. The moving seat is fixedly arranged on the moving block. The fixed seat and the moving seat are respectively used for fixing both ends of the suspension string when testing the suspension string.
[0022] The testing assembly further includes a second round disc, which is rotatably arranged at the top of the mounting plate. A groove is formed on the circumferential side wall of the second round disc for accommodating the suspension string.
[0023] According to the technical solution provided by the embodiment of the present application, an operating assembly is further included. The operating assembly is used to control the first driving member and the second driving member. An output assembly is also arranged on the moving box. The output assembly is used to print a label containing information of the suspension string.
[0024] According to the technical solution provided by the embodiment of the present application, the moving box includes a box body and a box cover. The box body and the box cover are connected by a hinge. A first handhold is arranged on the box cover for opening the box cover. A second handhold is arranged on the box body for moving the moving box. Anti-vibration feet are arranged at the bottom of the box body.
[0025] In summary, the present technical solution specifically discloses a suspension string prefabrication device, in which the suspension string is made of wire and includes a suspension string body, heart-shaped rings and clamping tubes are provided at both ends of the suspension string body, and a wire nose is also provided on the suspension string body; the suspension string prefabrication device includes a movable box, inside which a mounting plate is provided; a cutting assembly is provided on the mounting plate, and is used to cut the wire to a required length to make the suspension string; a manual operation assembly is provided on the mounting plate, and is used to manually make the wire into the suspension string body, and install the heart-shaped ring and the clamping tube on the suspension string body, and pre-tighten the heart-shaped ring and the clamping tube; a pressing assembly is provided on the mounting plate, and is used to press the clamping tube and the wire nose, and the cutting assembly and the pressing assembly are transmission-connected;
[0026] Therefore, by transporting the mobile box to the required position, the manual operation component is used to manually produce the suspension string body, and the heart-shaped ring and the clamping tube are pre-tightened. The clamping component and the cutting component are transmission-connected, which can clamp the wire nose and the clamping tube and cut the wire to the required length at the same time. This makes the overall functionality of the device strong and the integration high. It can produce the required suspension strings on site, ensure that the length of the suspension strings can adapt to its installation scenario, have high precision, and effectively guarantee the construction quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0028] Figure 1 This is a schematic diagram of the suspension string prefabrication device.
[0029] Figure 2 This is a top view of the suspension string prefabrication device.
[0030] Figure 3 Schematic diagram of a heart-shaped ring.
[0031] Figure 4 This is a schematic diagram of the bottom of the mounting plate.
[0032] Figure 5 Schematic diagram A of the partial structure of the suspension string prefabrication device.
[0033] Figure 6 Schematic diagram B of the partial structure of the suspension string prefabrication device.
[0034] Figure 7 Schematic diagram of the partial structure of the suspension string prefabrication device C.
[0035] Reference numerals in the figure: 1, suspension string; 2, heart-shaped loop; 3, crimping tube; 4, wire nose; 5, mounting plate; 6, first bending part; 7, second bending part; 8, manual bending post; 9, first tensioning seat; 10, first pressing block; 11, third pressing block; 12, second pressing block; 13, fourth pressing block; 14, moving part; 15, mounting bracket; 16, lead screw; 17, first driving part; 18, first cutting block; 19, second cutting block; 20, first round disc; 21, scale; 22, notch; 23, first fixing post; 24, second driving part; 25, fixing seat; 26, moving seat; 27, second round disc; 28, box body; 29, box cover; 30, first handhold; 31, second handhold; 32, shockproof foot; 33, positioning seat; 34, second fixing post; 35, second tensioning seat; 36, control panel; 37, output component. Detailed implementation manners
[0036] The present application will be further described in detail below with reference to the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the related invention, rather than limiting the invention. Additionally, it should be noted that for the sake of description, only the parts related to the invention are shown in the drawings.
[0037] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application will be described in detail below with reference to the drawings and in conjunction with the embodiments.
[0038] Embodiment 1
[0039] As Figure 1 And to Figure 3 Shown in the schematic diagram of the suspension string prefabrication device, for the suspension string prefabrication device, the suspension string 1 is made of wire, and the wire is wound on a wire reel; the suspension string 1 includes a suspension string body, and both ends of the suspension string body respectively have a first bending part 6 and a second bending part 7. The suspension string body successively includes a first section, a second section, and a third section. Among them, a first bending part 6 is formed between the first section and the second section, and a second bending part 7 is formed between the second section and the third section;
[0040] Among them, heart-shaped loops 2 are arranged inside both the first bending part 6 and the second bending part 7. Crimping tubes 3 are sleeved on both ends of the suspension string body, and the two crimping tubes 3 are respectively located on the side close to the first bending part 6 and the second bending part 7. Wire noses 4 are arranged at one end of the first section away from the first bending part 6 and at one end of the third section away from the second bending part 7.
[0041] Moving box, the moving box includes a box body 28 and a box cover 29. The box body 28 and the box cover 29 are connected by hinges, so that the box cover 29 can be flipped to open the moving box. A first handgrip 30 is provided on the box cover 29 for opening the box cover 29. A second handgrip 31 is provided on the box body 28 for moving the moving box, facilitating the movement of the moving box to the required position. Anti-vibration feet 32 are provided at the four corners of the bottom of the box body 28.
[0042] An installation plate 5 is provided inside the box body 28;
[0043] Manual operation component, the manual operation component is arranged on the top of the installation plate 5, and is used to make wire into a suspension string body, and pre-tighten a heart-shaped ring 2 and a crimping tube 3 on the suspension string body;
[0044] Specifically, as Figure 6 shown, the manual operation component includes a manual bending post 8. The manual bending post 8 is fixedly arranged on the top of the installation plate 5. By holding the wire and bending the wire around the manual bending post 8, a first bending part 6 and a second bending part 7 can be formed, so that the wire can form a suspension string body;
[0045] Furthermore, the manual operation component further includes a first tensioning seat 9. The first tensioning seat 9 is fixedly arranged on the top of the installation plate 5. Two first fixing blocks are arranged on the first tensioning seat 9. A first accommodating space is formed between the two first fixing blocks for accommodating the suspension string body. A heart-shaped ring is installed inside the first bending part 6, and a crimping tube 3 is sleeved on the suspension string body, making the crimping tube 3 close to the first bending part 6. The suspension string body is placed into the first accommodating space. By manually tensioning the suspension string body, the crimping tube 3 abuts against the side wall of the first fixing block, so that the crimping tube 3 squeezes the first bending part 6 and squeezes the heart-shaped ring 2, thereby completing the pre-tightening of the heart-shaped ring 2 and the crimping tube 3.
[0046] As Figure 4 and Figure 5 shown, the pressing component, the pressing component includes a first pressing block 10 and a third pressing block 11. Both the first pressing block 10 and the third pressing block 11 are fixedly arranged on the top of the installation plate 5;
[0047] The pressing component further includes a moving block. A second pressing block 12 and a fourth pressing block 13 are arranged on the moving block. The second pressing block 12 and the first pressing block 10 are arranged opposite to each other, and a first pressing space is formed between the second pressing block 12 and the first pressing block 10; the fourth pressing block 13 and the third pressing block 11 are arranged opposite to each other, and a second pressing space is formed between the fourth pressing block 13 and the third pressing block 11;
[0048] Specifically, there are three first extrusion blocks on the side walls of the second pressing block 12 and the first pressing block 10 facing each other. First extrusion grooves are provided on the side walls of the first extrusion blocks on the second pressing block 12 and the first pressing block 10 facing each other, and a first pressing space is formed between the opposite first extrusion grooves;
[0049] Furthermore, there are two second extrusion blocks on the side walls of the fourth pressing block 13 and the third pressing block 11 facing each other. Second extrusion grooves are provided on the side walls of the second extrusion blocks on the fourth pressing block 13 and the third pressing block 11 facing each other, and a second pressing space is formed between the opposite second extrusion grooves;
[0050] By moving the moving block, the second pressing block 12 and the fourth pressing block 13 are synchronously driven to approach the first pressing block 10 and the third pressing block 11 respectively, and the first pressing space and the second pressing space are respectively squeezed, so as to press the clamp tube 3 and the wire nose 4 onto the suspension string body respectively;
[0051] It should be noted that a positioning seat 33 is also provided on the top of the mounting plate 5 for positioning the wire nose 4 when pressing the wire nose 4.
[0052] A moving groove is penetrated through the mounting plate. A moving part 14 is provided at the bottom of the moving block. A moving hole is penetrated through the moving part along the first direction, and the inner wall of the moving hole is provided with threads; the first direction is Figure 2 the vertical direction in
[0053] The pressing assembly further includes a mounting bracket 15. The mounting bracket 15 is fixedly provided at the bottom of the mounting plate 5. A lead screw 16 is rotatably provided inside the mounting bracket 15. Threads are provided on the outer wall of the lead screw 16, and the lead screw 16 is in threaded connection with the moving hole;
[0054] One end side wall of the mounting bracket 15 is fixedly provided with a first driving member 17. The first driving member 17 has a first driving shaft. The first driving shaft extends along the first direction and is coaxially fixedly connected with the lead screw 16. Thus, when the first driving member 17 is started, the first driving shaft rotates to drive the lead screw 16 to rotate. Under the cooperation of the threaded connection between the lead screw 16 and the moving hole, the moving block is driven to move along the first direction, so as to drive the second pressing block 12 and the fourth pressing block 13 to move along the first direction. Furthermore, the second pressing block 12 and the fourth pressing block 13 can approach or move away from the first pressing block 10 and the third pressing block 11;
[0055] It should be noted that a second fixing column 34 is also fixedly provided on the top of the mounting plate 5. The second fixing column 34 is located on one side of the first pressing block 10. During the process of the second pressing block 12 approaching the first pressing block 10 to press the clamp tube 3, the second fixing column 34 can fix the heart-shaped ring 2 close to the clamp tube 3, so as to avoid displacement of the suspension string body;
[0056] Furthermore, a second tensioning seat 35 is fixedly provided on the top of the mounting plate 5, which is located on the side of the first clamping block 10 away from the first tensioning seat 9. Two second fixed blocks are provided on the second tensioning seat 35, and a second accommodating space is formed between the two second fixed blocks for accommodating the suspension string body.
[0057] A cutting assembly is used to cut the wire into required lengths to make the suspension string body;
[0058] Specifically, the cutting assembly includes a first cutting block 18 and a second cutting block 19. The first cutting block 18 is fixedly arranged on the top of the mounting plate 5. The first cutting block 18 has a first cutting end. The second cutting block 19 is arranged on the moving block. The second cutting block 19 moves along the first direction with the moving block. The second cutting block 19 has a second cutting end. A cutting space is formed between the first cutting end and the second cutting end. When the moving block drives the second cutting block 19 to approach the first cutting block 18 along the first direction, the wire material located inside the cutting space can be cut.
[0059] Driven by the moving block, the cutting assembly and the pressing assembly are connected by transmission to achieve linkage.
[0060] A first wheel 20 is rotatably provided on the top of the mounting plate 5. A groove is provided on the circumferential sidewall of the first wheel 20 for accommodating the wire. A scale 21 is provided on the top of the mounting plate 5 on the outside of the first wheel 20 for determining the cutting length of the wire. A notch 22 is provided on the sidewall of the first wheel 20. A first fixing post 23 is provided in the notch 22 for fixing the heart-shaped ring 2.
[0061] A second driving member 24 is provided at the bottom of the mounting plate 5 . The second driving member has a second driving shaft, and the second driving shaft is coaxially and fixedly connected to the first wheel 20 .
[0062] like Figure 7 As shown, the test assembly includes a fixed seat 25 and a movable seat 26. The fixed seat 25 is fixedly arranged on the top of the mounting plate 5, and the fixed seat 25 has a first fixing portion for fixing the heart-shaped ring 2; the movable seat 26 is arranged on the movable block, and the movable seat 26 has a second fixing portion for fixing the heart-shaped ring 2;
[0063] The test assembly further includes a second wheel disc 27 , which is rotatably disposed on the top of the mounting plate 5 . A groove is provided on the circumferential side wall of the second wheel disc 27 for accommodating the suspension string 1 .
[0064] An operating assembly is provided on the mobile box and includes a control panel 36 . The control panel 36 is electrically connected to the first driving member 17 and the second driving member 24 for controlling the first driving member 17 and the second driving member 24 .
[0065] Thus, by operating the component to control the first driving member 17, the rotation of the first driving shaft drives the rotation of the lead screw, so that the moving block moves in the first direction, realizing the linkage of four actions: pressing the heart-shaped ring 2, pressing the wire nose 4, cutting the wire, and testing the suspension insulator 1.
[0066] An output component 37 is arranged on the moving box. The output component 37 is electrically connected to the operating component and is used for outputting a label containing the information of the suspension insulator 1. The information of the suspension insulator 1 includes the length, tensile strength, etc. of the suspension insulator 1.
[0067] Working principle: First, move the moving box to the required position. During production, take a section of wire from the wire coil, bend the wire around the manual bending post 8 to form the first bending part 6, and at the same time form the first section, which has the first length. Then put on the first crimping tube 3, and install the first heart-shaped ring 2 in the first bending part 6. Put the wire into the first accommodating space, manually pull the wire so that the first crimping tube 3 abuts against the first fixing block, so that the first crimping tube 3 squeezes the first heart-shaped ring 2 to realize the pre-tightening of the first crimping tube 3 and the first heart-shaped ring 2. Subsequently, put the first heart-shaped ring 2 on the second fixing post 34. At this time, the first crimping tube 3 is in the first pressing space. Operate the first driving member 17 through the control panel to drive the lead screw 16 to rotate, so that the moving block moves in the first direction, and the second pressing block 12 approaches the first pressing block 10 to realize the pressing operation on the first crimping tube 3;
[0068] After that, hold the end of the wire far from the first bending part 6 and wind it around the groove of the first disc 20, make a mark on the wire according to the scale 21, then remove the wire, put the marked part in the cutting space, control the first driving member 17 through the control panel 36, and the movement of the moving block drives the movement of the first cutting block 18, so as to cut the wire. After that, bend the wire around the manual bending post 8 again to form the second bending part 7, and at the same time form the second section and the third section. The third section has the first length, and the second section has the second length, and the second length is the required length when making the suspension insulator 1. At this time, the production of the suspension insulator body is completed;
[0069] Then install the second crimping tube 3 and the second heart-shaped ring 2, make the second heart-shaped ring 2 located inside the second bending part 7, and put the second heart-shaped ring 2 on the second fixing post 34. At this time, the suspension insulator body is in the second accommodating space. Put the first heart-shaped ring 2 on the first fixing post 23 in the notch 22 of the first disc 20. Control the second driving member 24 through the control panel 36 to drive the first disc 20 to rotate, so that the second crimping tube 3 abuts against the second fixing block and presses the second heart-shaped ring 2. Then control the first driving member 17 to drive the moving block to move, and the second crimping tube 3 can be pressed; It should be noted that the wire itself has elasticity, so the crimping tube 3 can be installed after forming the second bending part 7;
[0070] After removing the suspension string body, wire nose 4 is respectively installed at one end of the first section away from the first bending part 6 and one end of the third section away from the second bending part 7. Then, the wire nose 4 is placed into the second pressing space, and the first driving part 17 is controlled by the control panel 36 to drive the moving block to move, so as to be able to press the wire nose 4. Thus, the production of the suspension string 1 is completed;
[0071] Finally, two heart-shaped rings 2 are respectively sleeved on the first fixing part and the second fixing part. The suspension string 1 is wound in the groove of the second disc 27. The first driving part 17 is controlled by the control panel 36 to drive the moving block to move, so as to be able to test the suspension string 1. It should be noted that the first driving part 17 can be a torque motor, and the torque data to be tested is input on the control panel 36, so as to be able to perform side wall on the completed suspension string 1. Then, the output component 37 is controlled by the control panel 36 to output a label containing the information of the suspension string 1, and the label is pasted on the suspension string 1.
[0072] The above description is only the preferred embodiment of the present application and the description of the applied technical principle. Those skilled in the art should understand that the scope of the invention involved in the present application is not limited to the technical solution formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the technical solutions formed by mutually replacing the above features with the (but not limited to) technical features with similar functions disclosed in the present application.
Claims
1. A catenary prefabrication device, characterized in that, The suspension string (1) is made of wire material and includes a suspension string body. Heart-shaped loops (2) and crimping tubes (3) are provided at both ends of the suspension string body, and a wire nose (4) is also provided on the suspension string body. The suspension string prefabrication device includes: A moving box with a mounting plate (5) disposed inside; A cutting component for cutting the suspension string body to the required length for making the wire material; A manual operation component disposed on the top of the mounting plate (5) for making the wire material into the suspension string body and pre-tightening the heart-shaped loop (2) and the crimping tube (3) on the suspension string body; A pressing component disposed on the mounting plate (5) for pressing the crimping tube (3) and the wire nose (4); The cutting component is in transmission connection with the pressing component so that the pressing component presses the crimping tube (3) and the wire nose (4) while the cutting component cuts the wire material.
2. The prefabrication device of a suspension string according to claim 1, characterized in that, First bending parts (6) and second bending parts (7) are respectively provided at both ends of the suspension string body. Heart-shaped loops (2) are provided inside both the first bending parts (6) and the second bending parts (7), and crimping tubes (3) are sleeved on both ends of the suspension string body. The two crimping tubes (3) respectively abut against one side of the first bending part (6) and the second bending part (7) close to each other.
3. The prefabrication device of a suspension clamp according to claim 2, characterized in that, The manual operation component includes a manual bending column (8) disposed on the top of the mounting plate (5). The wire material is bent along the circumferential direction of the manual bending column (8) to form the first bending part (6) and the second bending part (7); The manual operation component further includes a first tensioning seat (9) disposed on the top of the mounting plate (5). A first accommodating space is provided on the first tensioning seat (9) for accommodating the suspension string body. By pulling the suspension string body installed with the heart-shaped loop (2) and the crimping tube (3), the end of the crimping tube (3) away from the heart-shaped loop (2) abuts against the first tensioning seat (9) to realize the pre-tightening of the heart-shaped loop (2) and the crimping tube (3).
4. The prefabrication device of a suspension clamp according to claim 3, characterized in that The pressing component includes a first pressing block (10) and a third pressing block (11), and both the first pressing block (10) and the third pressing block (11) are fixedly disposed on the top of the mounting plate (5); The pressing component further includes a moving block. A second pressing block (12) and a fourth pressing block (13) are provided on the moving block. The second pressing block (12) and the first pressing block (10) are oppositely arranged, and a first pressing space is formed between the second pressing block (12) and the first pressing block (10) for pressing the crimping tube (3). The fourth pressing block (13) and the third pressing block (11) are oppositely arranged, and a second pressing space is formed between the fourth pressing block (13) and the third pressing block (11) for pressing the wire nose (4).
5. The prefabrication device for suspension insulators according to claim 4, characterized in that, A moving groove is formed through the mounting plate (5). A moving part (14) is arranged at the bottom of the moving block. The moving part (14) penetrates through the moving groove and extends to the bottom of the mounting plate (5). A moving hole is formed in the moving part (14), and internal threads are arranged on the inner wall of the moving hole. The pressing assembly further includes a mounting bracket (15). The mounting bracket (15) is arranged at the bottom of the mounting plate (5). A lead screw (16) is rotatably arranged inside the mounting bracket (15). A first driving member (17) is arranged at one end of the mounting bracket (15). The first driving member (17) has a first driving shaft, and the first driving shaft is coaxially and fixedly connected to the lead screw (16). External threads are arranged on the outer wall of the lead screw (16), and the external threads are in threaded connection with the moving hole.
6. A prefabrication device for suspension insulators according to claim 5, characterized in that The cutting assembly includes a first cutting block (18) and a second cutting block (19). The first cutting block (18) is fixedly arranged at the top of the mounting plate (5). The second cutting block (19) is arranged on the moving block. A cutting space is formed between the first cutting block (18) and the second cutting block (19).
7. The prefabrication device of a suspension clamp according to claim 6, wherein A first round disk (20) is also rotatably arranged at the top of the mounting plate (5). Grooves are arranged on the circumferential side wall of the first round disk (20) for accommodating the wire. A scale (21) is arranged at the top of the mounting plate (5) outside the first round disk (20) for determining the cutting length of the wire. A notch (22) is formed in the first round disk (20), and a first fixing column (23) is arranged in the notch (22) for fixing the catenary body. A second driving member (24) is arranged at the bottom of the mounting plate (5). The second driving member (24) has a second driving shaft, and the second driving shaft penetrates through the mounting plate (5) and is coaxially and fixedly connected to the first round disk (20).
8. A catenary prefabrication device according to claim 7, characterized in that, A testing assembly is further included. The testing assembly includes a fixed seat (25) and a moving seat (26). The fixed seat (25) is fixedly arranged at the top of the mounting plate (5). The moving seat (26) is fixedly arranged on the moving block. The fixed seat (25) and the moving seat (26) are respectively used for fixing both ends of the catenary (1) when testing the catenary (1). The testing assembly further includes a second round disk (27). The second round disk (27) is rotatably arranged at the top of the mounting plate (5). Grooves are arranged on the circumferential side wall of the second round disk (27) for accommodating the catenary (1).
9. The prefabrication device of a suspension insulator according to claim 8, wherein, An operating assembly is further included. The operating assembly is used for controlling the first driving member (17) and the second driving member (24).
10. A catenary prefabrication device according to claim 9, characterized in that, The moving box includes a box body (28) and a box cover (29). The box body (28) and the box cover (29) are connected by a hinge. A first handgrip (30) is arranged on the box cover (29) for opening the box cover (29). A second handgrip (31) is arranged on the box body (28) for moving the moving box. Shockproof feet (32) are arranged at the bottom of the box body (28).