Welding torch with double water-cooled cables
By adopting a dual water-cooled cable design in the welding torch, the durability and operational convenience of the cable during high-temperature welding are achieved, and the problems of easy breakage and inconvenient operation of the liquid-cooled TIG welding torch cable are solved.
Patent Information
- Application Number
- CN202422248995.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-13
AI Technical Summary
Existing liquid-cooled TIG torch cables are prone to breakage and thickened cables are inconvenient to operate.
The dual water-cooled cable design is adopted to transmit current through the first and second water-cooled cable assemblies and form a cooling cycle to ensure that the cable is not burned during high-temperature welding while maintaining flexibility.
Solve the problem of cable breakage, improve operation convenience and cable durability.
Smart Images

Figure CN223160193U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of interlocking devices, and particularly to a torch with double water-cooled cables. Background Art
[0002] Tungsten Inert Gas (TIG) welding is a commonly used high-quality welding method in engineering construction, widely used for the backing welds of pipelines and equipment welding. The welding process is stable and the forming is beautiful. In the field of medium and thick plate high-current welding, mostly liquid-cooled TIG torches are used for welding. However, the existing liquid-cooled TIG torch cables are prone to breakage, and the operation convenience of thickened cables is poor.
[0003] The information disclosed in this background art section is only intended to enhance the overall understanding of this application and should not be regarded as an admission or any form of implication that this information constitutes the prior art already known to those of ordinary skill in the art. Utility Model Content
[0004] The purpose of this utility model is to provide a torch with double water-cooled cables. By installing two water-cooled cables that can both transmit current, it has the characteristics of both high current and flexibility, thus solving the problems of the existing cables being prone to breakage and the poor operation convenience of thickened cables.
[0005] To achieve the above object, this application is implemented by the following technical solutions:
[0006] A torch with double water-cooled cables includes a torch body, a handle assembly, and a cable assembly;
[0007] The torch body, the handle assembly, and the cable assembly are connected in sequence.
[0008] The cable assembly includes an air pipe assembly, a first water-cooled cable assembly, and a second water-cooled cable assembly. The air pipe assembly, the first water-cooled cable assembly, and the second water-cooled cable assembly pass through the handle assembly and are connected to the torch body.
[0009] Optionally, the first water-cooled cable assembly and the first water-cooled cable assembly include a conductive cable and a cable protective sleeve, and the cable protective sleeve wraps the conductive cable.
[0010] Optionally, the torch body includes a rubber body, and an insert is wrapped in the rubber body. The insert is threaded and electrically connected to an electrode collet. A nozzle is threaded onto the insert. The other end of the rubber body is fixedly connected to an electrode, and an opening collet is connected to the electrode. The opening collet is threaded and connected to an electrode cap.
[0011] Optionally, the insert includes a water inlet joint and a water return joint, and the water inlet joint and the water return joint are connected to the handle assembly.
[0012] Optionally, the tracheal component and the torch body are locked by a clamp, the water inlet joint of the first water-cooled cable component is electrically connected by a thread, and the second water-cooled cable component is connected to the water return joint.
[0013] Optionally, the interiors of the first water-cooled cable component and the second water-cooled cable component are hollow, and the hollow is a water pipeline.
[0014] Optionally, the first water-cooled cable component and the second water-cooled cable component are respectively provided with a water inlet and a water outlet.
[0015] Optionally, the cable component further includes a switch cable, the switch cable is connected to a power source, and the other end of the switch cable is connected to the torch body.
[0016] Compared with the prior art, the beneficial effects achieved by the present application are as follows:
[0017] The utility model realizes high-temperature welding by inputting current into the torch body to generate an electric arc. The handle assembly is the main part for grasping and holding, the tracheal component is used to pass the shielding gas, the first water-cooled cable component passes the cooling water, the cooling water flows into the torch body for circulation, and the cooling water enters the second water-cooled cable component from the inside of the torch body. During the welding process, the first water-cooled cable component and the second water-cooled cable component can transmit the high current of the welding machine to the torch body. At the same time, in the water circulation, the water can cool the water-cooled cable component and the torch body to ensure that they are not damaged during the welding process, solving the problems that the existing cables are prone to breakage and the thickened cables have poor operation convenience. Description of the Drawings
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present disclosure. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0019] Figure 1 It is a schematic structural diagram of a double water-cooled cable torch in Embodiment 1 of the present utility model;
[0020] Figure 2 It is a schematic structural diagram of the cross-section of a water-cooled cable in Embodiment 1 of the present utility model;
[0021] Figure 3 It is a schematic structural diagram of the torch body in Embodiment 1 of the present utility model.
[0022] The labels in the figure are: 1. Torch body; 2. Handle assembly; 3. Cable assembly; 101. Nozzle; 102. Electrode bushing; 103. Body insert; 104. Rubber body; 105. Electrode; 106. Split bushing; 107. Electrode cap; 10301. Water inlet joint; 10302. Water return joint; 301. Gas pipe assembly; 302. First water-cooled cable assembly; 30201. Conductive cable; 30202. Cable protection sleeve; 303. Second water-cooled cable assembly; 304. Switch cable; 4. Water inlet; 5. Water outlet. Detailed implementation manner
[0023] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and in no way constitutes a limitation on the present application and its application or use. Embodiment
[0024] A torch with double water-cooled cables, as Figures 1 to 3 shown, includes a torch body 1, a handle assembly 2 and a cable assembly 3. The torch body 1, the handle assembly 2 and the cable assembly 3 are connected in sequence. The cable assembly 3 includes a gas pipe assembly 301, a first water-cooled cable assembly 302 and a second water-cooled cable assembly 303. The gas pipe assembly 301, the first water-cooled cable assembly 302 and the second water-cooled cable assembly 303 pass through the handle assembly 2 and are connected to the torch body 1. An electric arc is generated by inputting current into the torch body 1 to achieve high-temperature welding. A cooling cavity is provided inside the torch body 1. The water inlet pipes in the first water-cooled cable assembly 302 and the second water-cooled cable assembly 303 pass through the cooling cavity. The handle assembly 2 is the main part for grasping and holding. The gas pipe assembly 301 is used to input a protective gas into the torch body 1, which flows out during welding to play a protective role. The first water-cooled cable assembly 302 passes through cooling water, and the cooling water flows into the torch body 1 for circulation. The cooling water enters the second water-cooled cable assembly 303 from the inside of the torch body 1. During the welding process, the first water-cooled cable assembly 302 and the second water-cooled cable assembly 303 can transmit the high current of the welding machine to the torch body. At the same time, in the water circuit circulation, the water can cool the water-cooled cable assembly 3 and the torch body to ensure that they are not burned during the welding process, solving the problems that the existing cables are prone to breakage and the operation convenience of thickened cables is poor.
[0025] The first water-cooled cable assembly 302 and the first water-cooled cable assembly 302 include a conductive cable 30201 and a cable protection sleeve 30202. The cable protection sleeve 30202 wraps the conductive cable 30201, and the cable protection sleeve 30202 protects the conductive cable 30201, reducing the possibility of cable damage.
[0026] The torch body 1 includes a rubber body 104, which is wrapped with a body insert 103. The body insert 103 is threaded and electrically connected to an electrode collet 102. A nozzle 101 is threaded onto the body insert 103. The other end of the rubber body 104 is fixedly connected to an electrode 105. An opening collet 106 is connected to the electrode 105, and an electrode cap 107 is threaded onto the opening collet 106. An electric arc is generated by energizing the electrode 105 for high-temperature welding. The nozzle 101 is installed on the body insert 103 by threading and can guide and protect the gas to achieve welding.
[0027] The cable assembly 3 further includes a switch cable 304. The switch cable 304 is connected to a power supply, and the other end of the switch cable 304 is connected to the torch body 1 to energize the torch body 1 through the switch cable 304. Embodiment
[0028] Based on Embodiment 1, an implementation manner of a torch with a double water-cooled cable is provided:
[0029] The body insert 103 includes a water inlet joint 10301 and a water return joint 10302, and the water inlet joint 10301 and the water return joint 10302 are connected to the handle assembly 2.
[0030] The gas pipe assembly 301 and the torch body 1 are locked tightly by a clamp. The water inlet joint 10301 of the first water-cooled cable assembly 302 is electrically connected by threading, and the second water-cooled cable assembly 303 is connected to the water return joint 10302.
[0031] The first water-cooled cable assembly 302 and the second water-cooled cable assembly 303 are internally hollow, and the hollow is a water pipeline.
[0032] The first water-cooled cable assembly 302 and the second water-cooled cable assembly 303 are respectively provided with a water inlet 4 and a water outlet 5.
[0033] Different from Embodiment 1, water enters from the water inlet 4 of the first water-cooled cable assembly 302, circulates in the torch body, and is discharged from the water outlet 5 of the second water-cooled cable assembly 303. The water-cooled cable assembly 3 and the torch body jointly form a cooling circulation loop, realizing the internal circulation of cooling water, and the water can cool the water-cooled cable assembly 3 and the torch body.
[0034] In the description of the present application, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only used to explain the relative positional relationship and movement conditions between components in a specific posture. If the specific posture changes, the directional indication will also change accordingly. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.
[0035] In the description of the present application, it should be noted that unless otherwise clearly specified and defined, the terms "mounted", "connected" and "coupled" should be construed broadly. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood through specific circumstances.
[0036] The above are only the preferred embodiments of the present application. It should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present application, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present application.
Claims
1. A torch with a double water-cooled cable, characterized in that, It includes a torch body (1), a handle assembly (2) and a cable assembly (3); The torch body (1), the handle assembly (2) and the cable assembly (3) are connected in sequence; The cable assembly (3) includes an air pipe assembly (301), a first water-cooled cable assembly (302) and a second water-cooled cable assembly (303). The air pipe assembly (301), the first water-cooled cable assembly (302) and the second water-cooled cable assembly (303) pass through the handle assembly (2) to connect to the torch body (1).
2. The torch with a double water-cooled cable according to claim 1, characterized in that, The first water-cooled cable assembly (302) and the first water-cooled cable assembly (302) include a conductive cable (30201) and a cable protective sleeve (30202), and the cable protective sleeve (30202) wraps the conductive cable (30201).
3. The torch with a double water-cooled cable according to claim 1, characterized in that The torch body (1) includes a rubber body (104). An insert (103) is wrapped by the rubber body (104). The insert (103) is threaded and electrically connected to an electrode (105) clamp (102). A nozzle (101) is threaded on the insert (103). The other end of the rubber body (104) is fixedly connected to an electrode (105). An opening clamp (106) is connected to the electrode (105). The opening clamp (106) is threaded with an electrode cap (107).
4. The torch with a double water-cooled cable according to claim 3, characterized in that, The insert (103) includes a water inlet joint (10301) and a water return joint (10302), and the water inlet joint (10301) and the water return joint (10302) are connected to the handle assembly (2).
5. The torch with a double water-cooled cable according to claim 4, characterized in that, The air pipe assembly (301) is locked with the torch body (1) by a clamp. The water inlet joint (10301) of the first water-cooled cable assembly (302) is electrically connected by threading. The second water-cooled cable assembly (303) is connected to the water return joint (10302).
6. The torch with a double water-cooled cable according to claim 1, characterized in that, The interiors of the first water-cooled cable assembly (302) and the second water-cooled cable assembly (303) are hollow, and the hollow is a water pipe.
7. The torch with a double water-cooled cable according to claim 1, characterized in that, A water inlet (4) and a water outlet (5) are respectively arranged on the first water-cooled cable assembly (302) and the second water-cooled cable assembly (303).
8. The torch with a double water-cooled cable according to claim 1, characterized in that, The cable assembly (3) further includes a switch cable (304). The switch cable (304) is connected to a power supply, and the other end of the switch cable (304) is connected to the torch body (1).