Automatic spot welding equipment for stator ventilation slot plate

By designing automatic spot welding equipment for stator ventilation groove plates and adopting dual stations and vacuuming systems, the problems of low efficiency of existing equipment and incomplete impurity collection are solved, and efficient welding and clean production are achieved.

CN223160227UActive Publication Date: 2025-07-29NANTONG TONGDA SILICON STEEL STAMPING TECH CO LTD
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Patent Information

Application Number
CN202421903564.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-07-29
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing stator ventilation groove plate spot welding equipment can only weld one workpiece at the same time, which is inefficient and cannot effectively collect odors and impurities generated during the spot welding process.

Method used

An automatic spot welding equipment for stator ventilation groove plates is designed, including two welding stations, using laser spot welding heads and vacuum fan, and the workpiece fixation and odor/scratch collection are achieved through longitudinal electric tracks and transverse brackets.

Benefits of technology

It improves welding efficiency, can weld workpieces of different lengths at the same time, and effectively collects odors and fragments generated during spot welding, improving the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of spot welding, in particular to automatic spot welding equipment for a stator ventilation slot plate, which comprises a first table body and a second table body, the top of the first table body is fixedly connected with a fixing seat, and the middle position of the top of the second table body is connected with a fixing structure for fixing the stator ventilation slot plate. A longitudinal electric rail is further vertically and fixedly connected to the rear side of the second table body, an electric sliding block is slidably connected to the longitudinal electric rail, a transverse support is fixedly connected to the electric sliding block, and a spot welding device is fixedly connected to the end, away from the longitudinal electric rail, of the transverse support. A laser spot welding head is fixedly arranged at the bottom of the spot welding device, and a controller is further fixedly arranged at the front position of the top of the second table body. Two welding stations are arranged, on one hand, the welding efficiency is improved, on the other hand, workpieces of different lengths can be welded, and therefore practicability is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of spot welding, in particular to an automatic spot welding device for a stator ventilation slot plate. Background Art

[0002] The stator ventilation slot plate is a part of the stator core of an electric motor. Its main function is to provide a ventilation and heat dissipation channel to reduce the temperature generated during the operation of the motor. The structure of the stator ventilation slot plate is diverse, but generally includes a ring-shaped ventilation slot plate punching sheet. A plurality of notches are evenly arranged on the inner peripheral edge of the punching sheet. A plurality of first ventilation slot sheets are evenly arranged along the radial direction on the sheet body of the ventilation slot plate punching sheet. There are two notches spaced between adjacent two first ventilation slot sheets. A second ventilation slot sheet is arranged on the sheet body of the ventilation slot plate punching sheet between adjacent two first ventilation slot sheets. The second ventilation slot sheet extends from the outer side of the end of one of the notches to the outer periphery of the ventilation slot plate punching sheet, parallel to the first ventilation slot sheet adjacent to the other notch. The shape design of the ventilation groove usually considers comprehensive factors such as heat dissipation effect and manufacturing process, such as a rectangular or trapezoidal cross-section, to increase the heat dissipation surface area and facilitate manufacturing and installation.

[0003] Spot welding is an important link in the manufacturing process of the stator ventilation slot plate, mainly used to firmly connect the I-beam with the punching sheet to form a complete ventilation slot plate structure. After retrieval, the patent application No. CN202223066761.6 discloses an automatic welding device for a ventilation slot plate of a generator, belonging to the field of automatic welding machines. It includes a welding machine main body. A welding fixture is installed at the upper end of the welding machine main body. A blowing device is installed at the upper end of the welding machine main body. The blowing device is located in front of the welding fixture. The blowing device includes a substrate structure, a high-pressure air nozzle, and a connecting air pipe. The high-pressure air nozzle and the connecting air pipe are both installed on the substrate structure. The connecting air pipe is simultaneously connected to an externally arranged air compression device. By arranging a blowing device on one side of the welding fixture, the welding fixture can be continuously blown, so that the sundries that are about to roll onto the welding fixture can be blown away, thereby avoiding the sundries from rolling into the welding jacks opened on the fixed pressing plate, and finally avoiding the welding jacks from being blocked, and avoiding the sundries from blocking the welding equipment from inserting into the welding jacks to weld the stator punching sheet and the ventilation channel steel installed in the welding fixture. It only avoids the sundries from rolling into the welding jacks opened on the fixed pressing plate and causing blockage by blowing away the waste materials, and cannot collect the odorous gas or impurity fragments generated during the spot welding process, resulting in the need for manual cleaning after the subsequent spot welding is completed; this spot welding device only has one welding station, so only one stator ventilation slot plate can be welded at the same time, and the efficiency is low.

[0004] Therefore, it is necessary to design an automatic spot welding device for a stator ventilation slot plate to solve the above-mentioned problems. Summary of the Utility Model

[0005] The purpose of the present utility model is to provide an automatic spot welding device for a stator ventilation slot plate, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present utility model provides the following technical solutions:

[0007] An automatic spot welding device for a stator ventilation slot plate, comprising two first bodies and a second body. A collection box body and a dust suction fan are fixedly installed inside the first body. A fixed seat is fixedly connected to the top of the first body. A waste dust collection pipeline penetrates through the inside of the fixed seat. A fixing structure for fixing the stator ventilation slot plate is connected to the middle position at the top of the second body. A longitudinal electric track is vertically and fixedly connected to the rear side of the second body. An electric slider is slidably connected to the longitudinal electric track. A transverse bracket is fixedly connected to the electric slider. A spot welding device is fixedly connected to one end of the transverse bracket away from the longitudinal electric track. A laser spot welding head is fixedly arranged at the bottom of the spot welding device. A stepping motor is fixedly installed at the top of the longitudinal electric track. A controller is also fixedly arranged at the front position at the top of the second body.

[0008] As a preferred scheme of the present utility model, the fixing structure includes a bearing plate fixedly installed at the top of the second body. A notch parallel to its long side is formed between the bearing plates. A threaded rod is arranged inside the notch. One end of the shaft side of the threaded rod is connected to a driving shaft through a coupling. A rotating rod is fixedly connected to the side of the driving shaft away from the threaded rod. A fixed pressing plate is sleeved and connected to the outside of the driving shaft. A threaded block is sleeved and connected to the outside of the threaded rod. An adjusting pressing plate is integrally and fixedly connected to the top of the threaded block. The rear end of the threaded rod is rotatably connected to a bearing seat.

[0009] As a preferred scheme of the present utility model, the lower hole positions of the driving shaft and the fixed pressing plate are rotatably connected, and the lower hole positions of the threaded rod and the adjusting pressing plate are threadedly connected.

[0010] As a preferred scheme of the present utility model, the waste dust collection pipeline is designed in an L-shaped structure. One side of it passes through the fixed seat and is placed inside the first body and is connected to the inside of the collection box body. And one side at the bottom of the collection box body is fixedly connected to the interface on the dust suction fan through an interface.

[0011] As a preferred scheme of the present utility model, a plurality of rollers are fixedly installed at the bottom of the collection box body. A wheel groove is formed at the top end inside the first body. The rollers are rotatably connected inside the wheel groove.

[0012] As a preferred scheme of the present utility model, the control ends of the dust suction fan, the stepping motor and the spot welding device are all electrically connected to the controller.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. In the present utility model, through the provision of an automatic spot welding device for stator ventilation slot plates, since the automatic spot welding device is provided with two welding stations, it can weld workpieces of different lengths, and at the same time can also improve the welding efficiency.

[0015] 2. In the present utility model, through the provision of an automatic spot welding device for stator ventilation slot plates, when using the automatic spot welding device, first, the I-beam and the punching sheet to be spot welded are fixedly placed together, and then the fixing structure is adjusted to restrict and fix them to facilitate subsequent spot welding and avoid the I-beam and the punching sheet from falling off during the spot welding process. During the spot welding process, the suction fan provides adsorption force to the waste dust collection pipeline to uniformly collect the odor or scraps generated during the spot welding process into the collection box, facilitating the next spot welding work. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a three-dimensional structure schematic diagram of the whole of the present utility model;

[0017] Figure 2 is Figure 1 a front view structure schematic diagram;

[0018] Figure 3 is Figure 1 a side view structure schematic diagram;

[0019] Figure 4 is a three-dimensional structure schematic diagram of the fixing structure of the present utility model.

[0020] In the figure: 1, the first body; 2, the fixing structure; 21, the bearing plate; 22, the notch; 23, the threaded rod; 24, the driving shaft; 25, the rotating rod; 26, the fixed pressing plate; 27, the threaded block; 28, the adjusting pressing plate; 29, the bearing seat; 3, the collection box; 4, the suction fan; 5, the fixed seat; 6, the waste dust collection pipeline; 7, the second body; 8, the longitudinal electric track; 9, the electric slider; 10, the transverse bracket; 11, the spot welding device; 12, the laser spot welding head; 13, the stepping motor; 14, the controller; 15, the roller; 16, the wheel groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present utility model are given. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.

[0023] It should be noted that when an element is referred to as being "fixedly provided on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used herein in the specification of the present utility model are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0025] For the embodiments, please refer to Figures 1-4 , the present utility model provides a technical solution:

[0026] An automatic spot welding device for a stator ventilation slot plate, comprising two first bodies 1 and a second body 7. A collection box body 3 and a dust suction fan 4 are fixedly installed inside the first body 1. A fixed seat 5 is fixedly connected to the top of the first body 1. A waste dust collection pipeline 6 is connected through the inside of the fixed seat 5. A fixing structure 2 for fixing the stator ventilation slot plate is connected to the middle position at the top of the second body 7. A longitudinal electric track 8 is vertically and fixedly connected to the rear side of the second body 7. An electric slider 9 is slidably connected to the longitudinal electric track 8. A transverse bracket 10 is fixedly connected to the electric slider 9. A spot welding device 11 is fixedly connected to one end of the transverse bracket 10 away from the longitudinal electric track 8. A laser spot welding head 12 is fixedly arranged at the bottom of the spot welding device 11. A stepping motor 13 is fixedly installed at the top of the longitudinal electric track 8. A controller 14 is also fixedly arranged at the front position at the top of the second body 7. The present utility model is provided with two welding stations. On the one hand, the welding efficiency is improved. On the other hand, workpieces of different lengths can be welded (for example, materials of 50 cm and 30 cm. One station welds the workpiece with a length of 50 cm, and the other station welds the workpiece with a length of 30 cm), so the practicability is stronger.

[0027] Specifically, please refer to Figure 1 , Figure 3 and Figure 4, the fixed structure 2 includes a bearing plate 21 fixedly installed on the top of the second body 7. There is a notch 22 parallel to its long side between the bearing plates 21. A threaded rod 23 is arranged inside the notch 22. One end of the threaded rod 23 on the shaft side is connected to a drive shaft 24 through a coupling. A rotating rod 25 is fixedly connected to the side of the drive shaft 24 away from the threaded rod 23. A fixed pressing plate 26 is sleeved and connected to the outside of the drive shaft 24. A threaded block 27 is sleeved and connected to the outside of the threaded rod 23. An adjusting pressing plate 28 is integrally and fixedly connected to the top of the threaded block 27. The rear end of the threaded rod 23 is rotatably connected to a bearing seat 29; the lower hole positions of the drive shaft 24 and the fixed pressing plate 26 are rotatably connected, and the lower hole positions of the threaded rod 23 and the adjusting pressing plate 28 are threadedly connected;

[0028] In this embodiment, the rotation of the rotating rod 25 drives the drive shaft 24 to rotate, and then drives the threaded rod 23 to rotate, so that the adjusting pressing plate 28 moves horizontally, and then the I-beam and the punching sheet are restricted and fixed by the fixed pressing plate 26 and the adjusting pressing plate 28, so as to facilitate the subsequent spot welding operation.

[0029] Specifically, please refer to Figure 1 and Figure 2 , the waste dust collection pipeline 6 adopts an L-shaped structure design. One side of it passes through the fixed seat 5 and is placed inside the first body 1 and connected to the inside of the collection box 3. And one side of the bottom of the collection box 3 is fixedly connected to the interface on the dust suction fan 4 through an interface;

[0030] In this embodiment, the dust suction fan 4 provides adsorption force for the waste dust collection pipeline 6 to collect the peculiar smell or scraps generated during the spot welding process into the collection box 3 uniformly, which is convenient for the next spot welding work.

[0031] Among them, a plurality of rollers 15 are fixedly installed at the bottom of the collection box 3. A wheel groove 16 is opened at the top end inside the first body 1. The rollers 15 are located inside the wheel groove 16 and are rotatably connected; it is convenient to move the collection box 3 through the rollers 15 to process the waste inside the collection box 3.

[0032] Preferably, the control ends of the dust suction fan 4, the stepping motor 13 and the spot welding device 11 are all electrically connected to the controller 14; it is convenient to control the above-mentioned devices through the controller 14.

[0033] Working process of the utility model: When using the automatic spot welding equipment for stator ventilation slot plates, first, the rotation of the rotating rod 25 drives the driving shaft 24 to rotate, and then drives the threaded rod 23 to rotate, so that the adjusting pressing plate 28 moves horizontally. Then, the I-beam and the punching sheet are restricted and fixed by the fixed pressing plate 26 and the adjusting pressing plate 28 to facilitate subsequent spot welding operations. After that, the stepping motor 13 drives the electric slider 9 to slide up and down inside the longitudinal electric track 8 through the transmission structure to change the distance between the laser spot welding head 12 and the workpiece to be welded. Then, the spot welding device 11 and the laser spot welding head 12 are used to perform spot welding operations on the welding positions of the I-beam and the punching sheet. During the spot welding process, the dust suction fan 4 provides adsorption force to the waste dust collection pipeline 6 to collect the odor or scraps generated during spot welding into the collection box 3 uniformly, facilitating the next spot welding operation. Further, the utility model is provided with two welding stations, which can improve the welding efficiency on the one hand and can weld workpieces of different lengths on the other hand (for example, materials of 50 cm and 30 cm. One station welds workpieces with a length of 50 cm, and the other station welds workpieces with a length of 30 cm), so the practicability is stronger.

[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic spot welding device for a stator ventilation duct plate, comprising two first bodies (1) and a second body (7), characterized in that: Inside the first body (1), a collection box (3) and a dust suction fan (4) are fixedly installed. At the top of the first body (1), a fixed seat (5) is fixedly connected. Inside the fixed seat (5), a waste dust collection pipeline (6) is penetrated and connected. At the middle position of the top of the second body (7), a fixing structure (2) for fixing the stator ventilation slot plate is connected. At the rear side of the second body (7), a longitudinal electric track (8) is vertically and fixedly connected. On the longitudinal electric track (8), an electric slider (9) is slidably connected. On the electric slider (9), a transverse bracket (10) is fixedly connected. At one end of the transverse bracket (10) away from the longitudinal electric track (8), a spot welding device (11) is fixedly connected. At the bottom of the spot welding device (11), a laser spot welding head (12) is fixedly arranged. At the top of the longitudinal electric track (8), a stepping motor (13) is fixedly installed. At the front position of the top of the second body (7), a controller (14) is also fixedly arranged.

2. The automatic spot welding equipment for a stator ventilation slot plate according to claim 1, characterized in that: The fixing structure (2) includes a bearing plate (21) fixedly installed at the top of the second body (7). Between the bearing plates (21), a notch (22) parallel to its long side is formed. Inside the notch (22), a threaded rod (23) is arranged. One end of the shaft side of the threaded rod (23) is connected to a driving shaft (24) through a coupling. On the side of the driving shaft (24) away from the threaded rod (23), a rotating rod (25) is fixedly connected. Outside the driving shaft (24), a fixed pressing plate (26) is sleeved and connected. Outside the threaded rod (23), a threaded block (27) is sleeved and connected. At the top of the threaded block (27), an adjusting pressing plate (28) is integrally and fixedly connected. At the rear end of the threaded rod (23), a bearing seat (29) is rotatably connected.

3. The automatic spot welding equipment for a stator ventilation slot plate according to claim 2, wherein: The lower hole positions of the driving shaft (24) and the fixed pressing plate (26) are rotatably connected, and the lower hole positions of the threaded rod (23) and the adjusting pressing plate (28) are threadedly connected.

4. An automatic spot welding device for a stator ventilation slot plate according to claim 1, characterized in that: The waste dust collection pipeline (6) is designed with an L-shaped structure. One side of it passes through the fixed seat (5) and is placed inside the first body (1) and connected to the inside of the collection box (3). And one side of the bottom of the collection box (3) is fixedly connected to the interface on the dust suction fan (4) through an interface.

5. The automatic spot welding equipment for a stator ventilation slot plate according to claim 4, wherein: At the bottom of the collection box (3), a plurality of rollers (15) are fixedly installed. At the inner top end of the first body (1), a wheel groove (16) is formed. The rollers (15) are located inside the wheel groove (16) and are rotatably connected.

6. The automatic spot welding equipment for a stator ventilation duct plate according to claim 1, wherein: The control ends of the dust suction fan (4), the stepping motor (13), and the spot welding device (11) are all electrically connected to the controller (14).

Citation Information

Patent Citations

  • Automatic welding device for ventilating slot plate for generator

    CN218891388U