Efficient clustered heat energy component correcting device

Abstract

The utility model relates to the technical field of steel structure processing, in particular to an efficient clustered heat energy component correcting device which comprises a flaming structure for welding a component, the flaming structure comprises a gas distributing block for distributing external fuel gas, and height-adjustable moving structures are symmetrically arranged on two sides of the gas distributing block. When the burner is used, the gas distribution block is arranged and used for distributing external fuel gas, so that flaming energy is increased, and the problem that base metal is damaged due to back-and-forth fire adjustment caused by insufficient energy in the traditional fire adjustment process is solved; meanwhile, height-adjustable moving structures are symmetrically arranged on the two sides of the gas distribution block, the effective distance between the flame and the plate unit is controlled by adjusting the distance between the gas distribution block and the component, a worker can push the whole device to move by arranging the moving structures, and the influence of the environment on the worker is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of steel structure processing, and more specifically, to an efficient bundled thermal energy component correction device. Background Art

[0002] In the field of steel structure production such as bridges and ships, the manufacturing of components is a complex and delicate process involving multiple links, including the production, assembly, welding of unit parts, and subsequent correction and adjustment. These components, as the foundation of the overall structure, directly affect the performance and safety of the final product.

[0003] However, since a single component generally cannot meet its structural strength in most cases, it is necessary to weld stiffeners at the longitudinal and transverse positions of the component. The welding of the stiffeners and the component will generate welding stress, and stress concentration will cause deformation at the welding position, and the overall flatness of the component cannot meet the relevant technical requirements. Therefore, in response to the deformation problems generated during the component welding process, the current industry generally takes a series of measures to deal with them. Among them, heat treatment by back burning and mechanical correction are two main methods. And mechanical correction is only applicable to indoor operations, so the method of heat treatment by back burning is used more. However, heat treatment by back burning also has the following disadvantages:

[0004] First, manual heat treatment by back burning requires back burning for each weld seam. The energy of a single torch is not concentrated enough, and it is easy to damage the base metal during back and forth heat treatment.

[0005] Second, the heat treatment range of the operator is limited, and the flame is relatively close to the operator, resulting in a poor working environment.

[0006] Third, it is not easy to control the effective distance between the flame and the component during the long-term manual heat treatment process. Not only is the production efficiency low, but it also easily causes waste of operators, prolongs the production cycle, and increases the manufacturing cost.

[0007] In view of this, we propose an efficient bundled thermal energy component correction device. Content of the Utility Model

[0008] The purpose of the utility model is to provide an efficient bundled thermal energy component correction device to solve the problems raised in the above background art.

[0009] To achieve the above purpose, the utility model provides the following technical solutions:

[0010] An efficient bundled thermal energy component correction device includes a flame spraying structure for welding components. The flame spraying structure includes a gas distribution block for splitting the externally connected gas, and movable structures with adjustable heights are symmetrically arranged on both sides of the gas distribution block.

[0011] As a further solution of the utility model: One side of the gas distribution block is provided with an air inlet interface, and several air outlet interfaces are provided on the side of the gas distribution block away from the air inlet interface, and each air outlet interface is communicated with the air inlet interface.

[0012] As a further solution of the utility model: The air inlet interface is threadedly connected with the ventilation pipe of the external gas equipment, and a welding nozzle is threadedly fixed to the air outlet interface.

[0013] As a further solution of the utility model: Fixed columns are symmetrically fixed on both sides of the gas distribution block, a connecting piece with a through groove is fixed at one end of the fixed column, the moving structure includes an adjusting rod, and the adjusting rod slides in the connecting piece through the through groove.

[0014] As a further solution of the utility model: A threaded groove communicated with the through groove is formed on one side of the connecting piece, and the adjusting rod is fastened by a bolt through the threaded groove.

[0015] As a further solution of the utility model: The moving structure further includes a fixed block fixed at one end of the adjusting rod, and a roller is rotatably connected to one side of the fixed block.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. In the efficient cluster heat energy component correction device, by arranging the gas distribution block, the external gas is shunted by the gas distribution block, thereby increasing the flame spraying energy and reducing the occurrence of problems such as damage to the base material caused by insufficient energy during the traditional flame adjustment process.

[0018] 2. In the efficient cluster heat energy component correction device, a movable structure with adjustable height is symmetrically arranged on both sides of the gas distribution block. By adjusting the distance between the gas distribution block and the component, the effective distance between the flame and the plate unit is controlled, and by arranging the movable structure, the staff can push the whole device to move, reducing the influence of the environment on the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is the front view of the overall structure of this solution.

[0020] The meanings of each label in the figure are as follows:

[0021] 100, flame spraying structure; 101, gas distribution block; 102, fixed column; 103, air inlet interface; 104, air outlet interface; 105, connecting piece;

[0022] 200, movable structure; 201, adjusting rod; 202, fixed block; 203, roller. DETAILED DESCRIPTION OF THE INVENTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0024] Embodiment

[0025] As Figure 1 shown, this embodiment provides an efficient beam thermal energy component correction device, including a flame spraying structure 100 for welding components. Considering that the efficiency of the flame spraying structure 100 is directly limited by the gas supply speed and the number configuration of the welding nozzles, a significant challenge currently faced is that when only equipped with a single nozzle interface, the gas supply speed is often likely to reach the technical or safety upper limit, thus restricting the further improvement of the flame spraying energy. Therefore, in order to overcome this limitation, the flame spraying structure 100 includes a gas distribution block 101 for splitting the externally connected gas, and this design aims to efficiently and safely split the externally connected gas source; at the same time, since the effective distance between the flame and the component determines the intensity and range of flame heating, and further affects the component deformation correction effect, being too close may cause local overheating and even burn the component; being too far may not achieve the expected heating effect and the correction effect is poor. Therefore, movable structures 200 with adjustable heights are symmetrically arranged on both sides of the gas distribution block 101. In addition, by setting the movable structures 200, the staff's mouth and nose are kept away from the flame while the entire device can be moved, protecting the health of the staff.

[0026] The improvement in this embodiment lies in: by setting the gas distribution block 101, the externally connected gas is split by the gas distribution block 101, thereby increasing the flame spraying energy and reducing the occurrence of problems such as damage to the base material caused by insufficient energy during the traditional flame adjustment process; at the same time, movable structures 200 with adjustable heights are symmetrically arranged on both sides of the gas distribution block 101. By adjusting the distance between the gas distribution block 101 and the component, the effective distance between the flame and the plate unit is controlled, and by setting the movable structures 200, the staff can push the entire device to move, reducing the impact of the environment on the staff.

[0027] Further, the gas distribution block 101 is disclosed. The gas distribution block 101 is made of high-quality stainless steel or copper alloy materials. Both of these materials have good corrosion resistance and can resist the trace corrosive substances that may be contained in the gas, ensuring the structural integrity and performance stability under long-term use. Considering the high temperature generated during gas combustion, high-temperature alloy materials are used for the key components inside the gas distribution block to ensure that they will not deform or fail in a high-temperature environment, guaranteeing the safety and efficiency of gas distribution; An air inlet interface 103 is provided on one side of the gas distribution block 101, and a plurality of air outlet interfaces 104 are provided on the side of the gas distribution block 101 away from the air inlet interface 103. Each air outlet interface 104 is communicated with the air inlet interface 103. The air flow channel between the air inlet interface 103 and the air outlet interface 104 adopts a streamlined design to reduce air flow resistance, improve gas circulation efficiency, and at the same time reduce noise generation. In this example, two air outlet interfaces 104 are selected; The air inlet interface 103 is threadedly connected to the ventilation pipe of the external gas equipment, and a welding nozzle is fixedly installed on the air outlet interface 104 by threading.

[0028] Considering the convenience of adjusting the distance between the gas distribution block 101 and the component, therefore, fixing columns 102 are symmetrically fixed on both sides of the gas distribution block 101. This design not only enhances the overall stability of the gas distribution block 101 but also makes the installation and adjustment of the moving structure 200 more balanced. One end of the fixing column 102 is fixed with a connecting member 105 provided with a through groove. The moving structure 200 includes an adjusting rod 201. The adjusting rod 201 slides in the connecting member 105 through the through groove. A threaded groove communicated with the through groove is opened on one side of the connecting member 105. The adjusting rod 201 is fastened by using a bolt through the threaded groove, so as to achieve the purpose of adjusting the distance between the gas distribution block 101 and the component;

[0029] At the same time, the moving structure 200 is further disclosed. The moving structure 200 further includes a fixing block 202 fixed to one end of the adjusting rod 201. A roller 203 is rotatably connected to one side of the fixing block 202.

[0030] In summary, the working principle of this solution is as follows:

[0031] Take the adjusting rod 201, install the roller 203 on the fixing block 202 at one end of the adjusting rod 201, and check whether the roller 203 is firmly installed to avoid falling off during use. Then, insert the other end of the adjusting rod 201 into the through groove of the connecting piece 105, adjust the two adjusting rods 201 until they reach the same height, move the air distribution block 101, and adjust the position of the air distribution block 101 on the adjusting rod 201 until it reaches the preset position. Then, use bolts to fasten the adjusting rod 201 through the threaded groove of the connecting piece 105. Install the ventilation pipe of the external gas equipment at the air inlet interface 103, and install the welding nozzle at the air outlet interface 104, thus completing the installation of the entire device. When in use, open the valve of the ventilation pipe of the external gas equipment, ignite, adjust the flame to the appropriate temperature, and the operator pushes the entire device to start working. During the operation, use a spirit level to observe the change in the flatness of the components during the flame adjustment process, so as to adjust the flame adjustment speed until the component meets the acceptance standard.

[0032] Although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

[0033] Therefore, the above description is only the preferred embodiment of the present application and is not used to limit the scope of implementation of the present application; that is, all equivalent transformations made according to the scope of the claims of the present application are within the protection scope of the claims of the present application.

Claims

1. An efficient correction device for a bundled thermal energy component, comprising a flame spraying structure (100) for welding the component, characterized in that: The flame spraying structure (100) includes a gas dividing block (101) for dividing the externally connected gas, and movable structures (200) with adjustable heights are symmetrically arranged on both sides of the gas dividing block (101).

2. The efficient bundled thermal energy component correction device according to claim 1, wherein: An air inlet interface (103) is arranged on one side of the gas dividing block (101), and a plurality of air outlet interfaces (104) are arranged on the side of the gas dividing block (101) away from the air inlet interface (103), and each air outlet interface (104) is communicated with the air inlet interface (103).

3. The efficient cluster thermal energy component correction device according to claim 2, characterized in that: The air inlet interface (103) is threadedly connected to the ventilation pipe of the externally connected gas equipment, and a welding nozzle is threadedly fixed to the air outlet interface (104).

4. The efficient cluster thermal energy component correction device according to claim 1, wherein: Fixed columns (102) are symmetrically fixed on both sides of the gas dividing block (101), a connecting member (105) with a through groove is fixed at one end of the fixed column (102), the movable structure (200) includes an adjusting rod (201), and the adjusting rod (201) slides in the connecting member (105) through the through groove.

5. The efficient bundled thermal energy component correction device according to claim 4, characterized in that: A threaded groove communicated with the through groove is formed on one side of the connecting member (105), and the adjusting rod (201) is fastened by a bolt through the threaded groove.

6. The efficient cluster thermal energy component correction device according to claim 4, characterized in that: The movable structure (200) further includes a fixed block (202) fixed at one end of the adjusting rod (201), and a roller (203) is rotatably connected to one side of the fixed block (202).

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