Automatic roller centering device

Through the combined design of the base plate, installation box, support frame, power mechanism and electromagnetic brake, the problem of poor neutralization and adaptability of traditional support frames is solved, and the flexible adjustment and rotation of the rollers are achieved to meet the processing needs of rollers of different specifications.

CN223160385UActive Publication Date: 2025-07-29SANTUO INTELLIGENT EQUIP (TIANJIN) CO LTD
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Patent Information

Application Number
CN202422151632.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-07-29
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

Traditional fixed support frames are difficult to accurately adjust when processing rollers, and have poor adaptability and cannot flexibly adapt to the needs of rollers of different specifications.

Method used

The combination design of the base plate, installation box, support frame, power mechanism and electromagnetic brake is adopted. The roller height adjustment and rotation adjustment are achieved through a single-axis robot driving support frame sliding and roller support, and the roller height adjustment is achieved to meet the processing needs of rollers of different specifications.

Benefits of technology

It realizes simple and fast centering adjustment and rotation adjustment of the roller, with a wide range of application, adapts to the processing needs of rollers of different specifications, and improves operation flexibility and accuracy.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223160385U_ABST
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Abstract

The utility model relates to an automatic roller centering device which comprises a bottom plate, mounting boxes with bottom openings are correspondingly arranged on the front side and the rear side of the top of the bottom plate, a pair of sliding holes are formed in the tops of the mounting boxes, supporting frames are arranged in the sliding holes in a sliding mode, power mechanisms for driving the supporting frames to slide are arranged in the mounting boxes, and supporting idler wheels are rotationally connected to the tops of the supporting frames. The roller is supported by a supporting roller, and an electromagnetic brake for braking the supporting roller is arranged on the supporting frame. The height of the roller can be adjusted so that centering can be achieved, adjusting operation is easy and fast, the roller can be rotated in the machining process, the position of the roller can be adjusted, and using is convenient; and meanwhile, the device can be used for rollers of different specifications and is wide in application range and high in use flexibility.
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Description

Technical Field

[0001] The utility model relates to the field of drum processing, in particular to a drum automatic centering device. Background Art

[0002] At present, drums need to be supported during processing, especially when butt welding or inspection is required. The traditional fixed support frame has the following problems:

[0003] Difficult centering adjustment: Traditional fixed support frames usually lack fine adjustment functions, making it difficult to accurately center the drum during installation, especially in the case of high-precision processing; lacking fine-tuning functions makes it difficult to dynamically adjust the position of the drum during processing.

[0004] Poor adaptability: Fixed support frames are often designed for drums of specific sizes and weights. When drums of different specifications need to be processed, the support frame may need to be replaced or readjusted, increasing the operation complexity; drums of different diameters or lengths may require different support schemes, and fixed support frames are difficult to flexibly adapt to drums of various sizes. Summary of the Invention

[0005] The utility model aims to solve the deficiencies of the prior art and provides a drum automatic centering device.

[0006] To achieve the above object, the utility model adopts the following technical solutions: A drum automatic centering device includes a bottom plate. Installation boxes with open bottoms are correspondingly arranged on the front and rear sides of the top of the bottom plate. A pair of sliding holes are provided at the top of the installation box. A support frame is slidably arranged in the sliding holes, and a power mechanism for driving the support frame to slide is arranged in the installation box. A support roller is rotatably connected to the top of the support frame. The drum is supported by the support roller, and an electromagnetic brake for braking the support roller is arranged on the support frame.

[0007] Specifically, the support frame includes a backing plate. Roller support plates are correspondingly arranged on the front and rear sides of the top of the backing plate, and reinforcing plates are arranged on the left and right sides. The edges of the reinforcing plates and the roller support plates are fixedly connected.

[0008] Specifically, the power mechanism includes a pair of single-axis robots arranged in the installation box. The single-axis robots are hollow inside, and lead screws are rotatably connected to both sides inside the single-axis robots. A motor for driving the lead screw to rotate is arranged on one side of the single-axis robot. A moving seat is threadedly connected to the lead screw. Strip-shaped holes are provided on the front and rear sides of the single-axis robot. The front and rear sides of the moving seat pass through the strip-shaped holes and slide along the strip-shaped holes. The backing plate is fixed to the top of the moving seat by bolts.

[0009] Specifically, a rotating shaft is rotatably connected to the top of the opposite surfaces of the roller support plates, and the support roller is fixedly sleeved in the middle of the rotating shaft.

[0010] Specifically, the electromagnetic brake housing is installed on the outer side of the roller support plate, and the brake disc is installed on the rotating shaft.

[0011] Specifically, heat dissipation openings corresponding to the motor are provided on the side wall of the installation box.

[0012] Specifically, a metal sheet is provided on one side of the moving seat, and proximity switches corresponding to the metal sheet are provided at both ends of one side wall of the single-axis robot.

[0013] The beneficial effects of the present utility model are as follows: By setting the bottom plate, installation box, support frame, power mechanism, support rollers, and electromagnetic brake, the present utility model can adjust the height of the roller to achieve centering, and the adjustment operation is simple and fast. The roller can also be rotated during processing to adjust the position of the roller, which is convenient to use. At the same time, it can be used for rollers of different specifications, with a wide application range and high use flexibility. Description of the Drawings

[0014] Figure 1 It is a schematic diagram of the present utility model after supporting the roller;

[0015] Figure 2 It is a schematic structural diagram of the present utility model;

[0016] Figure 3 It is a schematic connection diagram of the single-axis robot and the support frame of the present utility model;

[0017] Figure 4 It is a schematic connection diagram of the moving seat and the single-axis robot of the present utility model;

[0018] In the figure: 1 - bottom plate; 2 - installation box; 3 - sliding hole; 4 - support frame; 401 - backing plate; 402 - roller support plate; 403 - reinforcement plate; 5 - support roller; 6 - roller; 7 - electromagnetic brake; 8 - single-axis robot; 9 - motor; 10 - moving seat; 11 - strip-shaped hole; 12 - rotating shaft; 13 - heat dissipation opening; 14 - metal sheet; 15 - proximity switch;

[0019] The following will be described in detail with reference to the embodiments of the present utility model with reference to the drawings. Specific Embodiments

[0020] The present utility model will be further described below with reference to the drawings and embodiments:

[0021] As Figures 1-4 shown, a roller automatic centering device includes a bottom plate 1. On the front and rear sides of the top of the bottom plate 1, installation boxes 2 with bottom openings are correspondingly provided. On the top of the installation box 2, a pair of sliding holes 3 are provided. A support frame 4 is slidably arranged in the sliding holes 3. The support frame 4 includes a backing plate 401. On the front and rear sides of the top of the backing plate 401, roller support plates 402 are correspondingly provided. On the left and right sides, reinforcement plates 403 are provided. The edges of the reinforcement plates 403 and the roller support plates 402 are fixedly connected;

[0022] A power mechanism for driving the support frame 4 to slide is provided in the installation box 2. The power mechanism includes a pair of single-axis robots 8 arranged in the installation box 2. The single-axis robot 8 is hollow inside, and screws are connected to the two sides of the single-axis robot 8 for rotation. A motor 9 is provided on one side of the single-axis robot 8 to drive the screw to rotate. A moving seat 10 is threadedly connected to the screw. Strip holes 11 are provided on the front and back sides of the single-axis robot 8. The front and back sides of the moving seat 10 pass through the strip holes 11 and slide along the strip holes 11. The pad 401 is fixed to the top of the moving seat 10 by bolts. A metal sheet 14 is provided on one side of the moving seat 10. Proximity switches 15 corresponding to the metal sheet 14 are provided at both ends of one side wall of the single-axis robot 8. A heat dissipation opening 13 corresponding to the motor 9 is provided on the side wall of the installation box 2; the setting of the metal sheet 14 and the proximity switch 15 can limit the moving distance of the moving seat 10.

[0023] The top of the support frame 4 is rotatably connected to the support roller 5, and the top of the opposite surface of the roller support plate 402 is rotatably connected to the rotating shaft 12. The support roller 5 is fixedly sleeved in the middle of the rotating shaft 12, and the drum 6 is supported by the support roller 5. The support frame 4 is provided with an electromagnetic brake 7 for braking the support roller 5. The housing of the electromagnetic brake 7 is installed on the outside of the roller support plate 402, and the brake disc is installed on the rotating shaft 12.

[0024] When the present invention is working, the roller 6 is placed on the supporting roller 5 for support, the motor 9 is started, and the supporting frame 4 is driven to slide left and right in the sliding hole 3. When the two supporting frames 4 on the installation box 2 slide toward the opposite side, the roller 6 rises. When the two supporting frames 4 slide toward the opposite side, the roller 6 falls. After the centering is adjusted, the electromagnetic brake 7 is started to brake the supporting roller 5 to prevent the roller 6 from rotating. When the roller 6 needs to be rotated to process different surfaces, the electromagnetic brake 7 is turned off and the roller 6 can be pushed.

[0025] The utility model can adjust the height of the roller 6 to achieve centering, and the adjustment operation is simple and quick. The roller 6 can also be rotated during processing to adjust the position of the roller 6, which is easy to use. At the same time, it can be used for rollers 6 of different specifications, with a wide range of applications and high flexibility of use.

[0026] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0027] In the present utility model, unless otherwise clearly specified and defined, terms such as "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, an electrical connection, or communicable with each other; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two elements or the interaction relationship between two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0028] The above has made an exemplary description of the present utility model in conjunction with the drawings. Obviously, the specific implementation of the present utility model is not limited by the above methods. As long as various improvements are made by adopting the method concept and technical solution of the present utility model, or directly applied to other occasions without improvement, they are all within the protection scope of the present utility model.

Claims

1. An automatic centering device for a roller, comprising a bottom plate (1), characterized in that, The front and rear sides of the top of the bottom plate (1) are respectively provided with an installation box (2) with a bottom opening. A pair of sliding holes (3) are provided on the top of the installation box (2). A support frame (4) is slidably provided in the sliding holes (3). A power mechanism for driving the support frame (4) to slide is provided in the installation box (2). A support roller (5) is rotatably connected to the top of the support frame (4). The roller (6) is supported by the support roller (5). An electromagnetic brake (7) for braking the support roller (5) is provided on the support frame (4).

2. The automatic roller centering device according to claim 1, characterized in that: The support frame (4) comprises a pad (401), wherein roller support plates (402) are provided on the front and rear sides of the top of the pad (401), and reinforcement plates (403) are provided on the left and right sides. The edges of the reinforcement plates (403) and the roller support plates (402) are fixedly connected.

3. The automatic centering device for a drum according to claim 2, characterized in that, The power mechanism comprises a pair of single-axis robots (8) arranged in an installation box (2). The interior of the single-axis robot (8) is hollow, and screws are rotatably connected on both sides of the single-axis robot (8). A motor (9) for driving the screws to rotate is provided on one side of the single-axis robot (8). A moving seat (10) is threadedly connected to the screws. Strip holes (11) are provided on the front and rear sides of the single-axis robot (8). The moving seat (10) passes through the strip holes (11) on the front and rear sides and slides along the strip holes (11). A pad (401) is fixed to the top of the moving seat (10) by bolts.

4. The automatic centering device for a drum according to claim 2, characterized in that, The top of the opposite surface of the roller support plate (402) is rotatably connected to a rotating shaft (12), and the supporting roller (5) is fixedly sleeved on the middle part of the rotating shaft (12).

5. The automatic centering device for a drum according to claim 4, characterized in that, The electromagnetic brake (7) housing is mounted on the outside of the roller support plate (402), and the brake disc is mounted on the rotating shaft (12).

6. The automatic centering device for a drum according to claim 3, characterized in that A heat dissipation opening (13) corresponding to the motor (9) is provided on the side wall of the installation box (2).

7. The automatic centering device for a drum according to claim 3, characterized in that, A metal sheet (14) is provided on one side of the movable seat (10), and proximity switches (15) corresponding to the metal sheet (14) are provided on both ends of one side wall of the single-axis robot (8).