Electric melting connecting device for aluminum alloy plastic-lined composite pipe
By designing an electrofusion connection device of aluminum alloy-lined plastic composite tube, the clamping and fixing of the base and multiple components is used to solve the problems of poor welding and material spray damage caused by the unfixed composite tube, and a safe and reliable welding process is achieved.
Patent Information
- Application Number
- CN202422154926.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-03
AI Technical Summary
During the electrofusion connection of aluminum alloy plastic-lined composite pipe, the pipeline is not fixed, resulting in poor welding effect, and there is a risk of personal injury when spraying materials.
An aluminum alloy-lined plastic composite tube electrofusion connection device is designed, including a base, composite tube welding box, welding box cover, support block, box cover locking ring and composite tube fixing plate. The composite tube is clamped and fixed by the mating of these components to ensure that it is not affected by external forces during the welding and cooling process, and is blocked during material injection.
A stable welding effect is achieved, avoiding collision of welding position and the damage caused by spraying materials to the person, and improving the safety of use.
Smart Images
Figure CN223160389U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline fusion welding, in particular to an electrofusion connection device for an aluminum alloy plastic-lined composite pipe. Background Art
[0002] The aluminum alloy plastic-lined pipe combines the performance advantages of two materials, metal and plastic, ensuring that the composite pipe is opaque, and at the same time making the sanitary performance and pressure resistance performance of the composite pipe more excellent. When installing the composite pipe, electrofusion connection is required.
[0003] Currently, when fusing the composite pipe, the pipe is often directly placed on the ground or on the table for fusion. Since external force cannot be applied during the fusion of the electrofusion fitting, and it cannot be collided or moved during cooling, but if it is not fixed, it is very easy to accidentally touch the fitting, affecting the fusion effect. Moreover, during the fusion process, the electrofusion fitting is prone to spraying materials, which is likely to cause personal injury, and the use safety needs to be improved. Summary of the Invention
[0004] The utility model provides an electrofusion connection device for an aluminum alloy plastic-lined composite pipe, which can ensure the fusion effect, and will not cause personal injury when spraying materials, improving the use safety.
[0005] In the first aspect of the present disclosure, an electrofusion connection device for an aluminum alloy plastic-lined composite pipe is provided, specifically including: a base;
[0006] A composite pipe fusion box is fixedly installed at the middle position on the top of the base; a fusion box cover is rotatably installed at the rear side of the top of the composite pipe fusion box through a hinge; a support block is also arranged at the middle position on the front side of the composite pipe fusion box; a box cover locking ring is rotatably installed outside the support block; a box cover locking rod is fixedly installed on the front side of the fusion box cover; a composite pipe fixing plate is fixedly installed on both the left and right sides of the top of the base; a composite pipe locking ring is rotatably installed outside each composite pipe fixing plate.
[0007] In at least some embodiments, a notch groove is provided at the top of each composite pipe fixing plate, and the width and height of the notch groove are both equal to the outer diameter of the composite pipe.
[0008] In at least some embodiments, a semi-circular notch groove is provided on both the left and right sides of the top of the composite pipe fusion box, and a semi-circular notch groove is also provided on both the left and right sides of the bottom of the fusion box cover, and the inner diameter of the semi-circular notch groove is equal to the outer diameter of the composite pipe.
[0009] In at least some embodiments, an annular groove is provided outside the composite pipe fixing plate, the composite pipe locking ring can rotate in this annular groove, and an opening is also provided on the composite pipe locking ring.
[0010] In at least some embodiments, the supporting block is composed of two sector plates. The outer diameter of the sector plate at the rear side of the supporting block is equal to the inner diameter of the locking ring of the box cover, and the outer wall at the rear side of the sector plate at the front side of the supporting block is in close contact with the outer wall at the front side of the locking ring of the box cover.
[0011] In at least some embodiments, a glass window is provided on the fusion box cover, and a cylindrical rod is provided on the outer sides of both the locking ring of the box cover and the locking ring of the composite pipe.
[0012] In at least some embodiments, an opening is provided on the locking ring of the box cover, and when the fusion box cover rotates to the closed state, the inner wall of the locking ring of the box cover can be in close contact with the outer wall of the locking rod of the box cover.
[0013] The utility model provides an electrofusion connection device for an aluminum alloy plastic-lined composite pipe, which has the following beneficial effects:
[0014] In the utility model, the cooperation between the composite pipe fusion box and the fusion box cover, as well as the cooperation between the composite pipe fixing plate and the composite pipe locking ring, can clamp and fix the composite pipe. Moreover, the operation is very convenient during clamping and releasing. Even if the pipe fittings are accidentally touched during fusion and cooling, it will not affect the fusion position. And when there is spraying, the composite pipe fusion box and the fusion box cover can also block it. This device can ensure the fusion effect and will not cause personal injury when there is spraying, improving the use safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings of the embodiments will be briefly introduced below.
[0016] The drawings in the following description only relate to some embodiments of the present utility model and do not limit the present utility model.
[0017] In the drawings:
[0018] Figure 1 A main shaft side view showing the overall structure of the present application is shown;
[0019] Figure 2 A main shaft side view showing the locking ring of the box cover after rotation in the present application is shown;
[0020] Figure 3 A main shaft side view showing the fusion box cover after being opened in the present application is shown;
[0021] Figure 4 An axonometric view showing the composite pipe fixing plate and the composite pipe locking ring in the present application is shown;
[0022] Figure 5 A structural view showing the composite pipe locking ring after rotation in the present application is shown;
[0023] Figure 6Shows the structural schematic diagram of the composite pipe fixing plate in the present application;
[0024] List of reference numerals
[0025] 1. Base; 2. Composite pipe fusion box; 3. Fusion box cover; 4. Support block; 5. Box cover locking ring; 6. Box cover locking rod; 7. Composite pipe fixing plate; 8. Composite pipe locking ring. Detailed implementation manners
[0026] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0027] Embodiment 1: Please refer to Figures 1 to 6 :
[0028] The present utility model provides an electrofusion connection device for an aluminum alloy plastic-lined composite pipe, comprising: a base 1;
[0029] A composite pipe fusion box 2 is fixedly installed at the middle position of the top of the base 1. The base 1 is used to support the upper part structure of the device. The composite pipe fusion box 2 is used to support the fusion box cover 3, and the composite pipe fusion box 2 and the fusion box cover 3 can cooperate to clamp and fix the composite pipe; a fusion box cover 3 is rotatably installed at the rear side of the top of the composite pipe fusion box 2 through a hinge. The fusion box cover 3 and the composite pipe fusion box 2 can cooperate to clamp and fix the composite pipe; a support block 4 is further arranged at the middle position of the front side of the composite pipe fusion box 2. The support block 4 is used to rotatably support the box cover locking ring 5; a box cover locking ring 5 is rotatably installed outside the support block 4. The box cover locking ring 5 and the box cover locking rod 6 can cooperate to lock the position of the fusion box cover 3; a box cover locking rod 6 is fixedly installed at the front side of the fusion box cover 3. The box cover locking ring 5 and the box cover locking rod 6 can cooperate to lock the position of the fusion box cover 3; A composite pipe fixing plate 7 is fixedly installed on both the left and right sides of the top of the base 1. The composite pipe fixing plate 7 and the composite pipe locking ring 8 can cooperate to clamp and fix the composite pipe; a composite pipe locking ring 8 is rotatably installed outside the composite pipe fixing plate 7. The composite pipe fixing plate 7 and the composite pipe locking ring 8 can cooperate to clamp and fix the composite pipe.
[0030] In the embodiments of the present disclosure, as Figures 4 - 6As shown in the figure, a notch groove is provided at the top of the composite pipe fixing plate 7, and the width and height of the notch groove are both equal to the outer diameter of the composite pipe. During use, the composite pipe to be welded can be placed in the notch groove at the top of the composite pipe fixing plate 7, and then the composite pipe locking ring 8 is rotated 180°. At this time, the composite pipe locking ring 8 can lock the composite pipe inside the composite pipe fixing plate 7 to prevent the composite pipe from shaking, and then the composite pipe can be welded.
[0031] In the embodiment of the present disclosure, as Figures 1 - 3 shown, semi-circular notch grooves are provided on both the left and right sides at the top of the composite pipe welding box 2, and semi-circular notch grooves are also provided on both the left and right sides at the bottom of the welding box cover 3. The inner diameter of the semi-circular notch groove is equal to the outer diameter of the composite pipe. During use, the composite pipe to be welded can be placed in the semi-circular notch grooves on both the left and right sides at the top of the composite pipe welding box 2, and then the welding box cover 3 is rotated forward to close. At this time, the semi-circular notch grooves on both the left and right sides at the bottom of the welding box cover 3 will be in close contact with the outer wall of the composite pipe. Therefore, the composite pipe welding box 2 and the welding box cover 3 can cooperate to clamp and fix the composite pipe, and if there is a situation of material spraying during welding, it will also be blocked by the composite pipe welding box 2 and the welding box cover 3.
[0032] In the embodiment of the present disclosure, as Figures 4 - 6 shown, an annular groove is provided on the outside of the composite pipe fixing plate 7. The composite pipe locking ring 8 can rotate in this annular groove, and an opening is also provided on the composite pipe locking ring 8. During use, the composite pipe locking ring 8 can be rotated on the outside of the composite pipe fixing plate 7 to rotate the opening on the composite pipe locking ring 8 to the uppermost position. At this time, the notch groove at the top of the composite pipe fixing plate 7 will be in an open state, and then the composite pipe to be welded can be placed in the notch groove at the top of the composite pipe fixing plate 7.
[0033] In the embodiment of the present disclosure, as Figures 1 - 3 shown, the supporting block 4 is composed of two sector plates. The outer diameter of the sector plate at the rear of the supporting block 4 is equal to the inner diameter of the box cover locking ring 5, and the outer wall of the rear side of the sector plate at the front of the supporting block 4 is in close contact with the front outer wall of the box cover locking ring 5. When the welding box cover 3 needs to be opened or closed, the box cover locking ring 5 can be rotated on the outside of the supporting block 4. The supporting block 4 can stably support the box cover locking ring 5 and also prevent the box cover locking ring 5 from shaking.
[0034] In the embodiment of the present disclosure, as Figures 1 - 3As shown in the figure, an opening is provided on the lid locking ring 5 of the fusion welding box lid. When the fusion welding box lid 3 is rotated to the closed state, the inner wall of the lid locking ring 5 can be closely attached to the outer wall of the lid locking rod 6. When the fusion welding box lid 3 needs to be opened or closed, the lid locking ring 5 can be rotated outside the support block 4 and the opening on the lid locking ring 5 can be rotated to the uppermost position. When the fusion welding box lid 3 is opened, the lid locking rod 6 on the front side thereof will be disengaged from the lid locking ring 5 through the opening on the lid locking ring 5. When the fusion welding box lid 3 is closed, the lid locking rod 6 on the front side thereof will be moved back to the inside of the lid locking ring 5 through the opening on the lid locking ring 5.
[0035] Embodiment 2. On the basis of Embodiment 1, as Figures 1 - 6 shown in the figure, a glass window is provided on the fusion welding box lid 3. A cylindrical rod is provided on the outside of both the lid locking ring 5 and the composite pipe locking ring 8. When fixing the composite pipe, the electrofusion fitting connected to the composite pipe can be located inside the composite pipe fusion welding box 2. After closing the fusion welding box lid 3, the welding situation inside the composite pipe fusion welding box 2 can be observed through the glass window. Moreover, when in use, the rectangular rods on the outside of the lid locking ring 5 and the composite pipe locking ring 8 can be held to drive their rotation.
[0036] The working principle of this embodiment: When using this device to weld the composite pipe, first place this device on the ground supported by the base 1, then rotate the lid locking ring 5 outside the support block 4 and rotate the opening on the lid locking ring 5 to the uppermost position. At this time, the fusion welding box lid 3 can be rotated backward to be opened. When the fusion welding box lid 3 is opened, the lid locking rod 6 on the front side thereof will be disengaged from the lid locking ring 5 through the opening on the lid locking ring 5. Then rotate the composite pipe locking ring 8 outside the composite pipe fixing plate 7 and rotate the opening on the composite pipe locking ring 8 to the uppermost position. At this time, the notch groove at the top of the composite pipe fixing plate 7 will be in an open state. Then the composite pipe to be welded can be placed in the notch groove at the top of the composite pipe fixing plate 7 and the semi-circular notch grooves on the left and right sides at the top of the composite pipe fusion welding box 2, and the electrofusion fitting connected to the composite pipe is located inside the composite pipe fusion welding box 2. Then rotate the fusion welding box lid 3 forward to close it. During this process, the lid locking rod 6 on the front side of the fusion welding box lid 3 will be moved back to the inside of the lid locking ring 5 through the opening on the lid locking ring 5. Then rotate the lid locking ring 5 by 180° to lock the fusion welding box lid 3. Moreover, at this time, the semi-circular notch grooves on the left and right sides at the bottom of the fusion welding box lid 3 will also be closely attached to the outer wall of the composite pipe. Therefore, the composite pipe fusion welding box 2 and the fusion welding box lid 3 can cooperate to clamp and fix the composite pipe. Then rotate the composite pipe locking ring 8 by 180° as well. At this time, the composite pipe locking ring 8 can lock the composite pipe inside the composite pipe fixing plate 7 to prevent the composite pipe from shaking. Then the composite pipe can be welded. If there is a situation of spraying materials during welding, it will also be blocked by the composite pipe fusion welding box 2 and the fusion welding box lid 3.
[0037] In this article, the following points need to be noted:
[0038] 1. The accompanying drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.
[0039] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0040] The above is only the specific implementation manner of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should be covered by the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
Claims
1. An electrofusion connection device for an aluminum alloy plastic-lined composite pipe, comprising: Base (1); characterized in that: A composite pipe fusion box (2) is fixedly installed at the middle position on the top of the base (1); a fusion box cover (3) is rotatably installed at the rear side of the top of the composite pipe fusion box (2) through a hinge; a support block (4) is further arranged at the middle position on the front side of the composite pipe fusion box (2); a box cover locking ring (5) is rotatably installed on the outer side of the support block (4); a box cover locking rod (6) is fixedly installed on the front side of the fusion box cover (3); a composite pipe fixing plate (7) is fixedly installed on both the left and right sides of the top of the base (1); a composite pipe locking ring (8) is rotatably installed on the outer side of each composite pipe fixing plate (7).
2. The electrofusion connection device for an aluminum alloy plastic-lined composite pipe according to claim 1, characterized in that A semi-circular notch groove is provided on both the left and right sides of the top of the composite pipe fusion box (2), and a semi-circular notch groove is also provided on both the left and right sides of the bottom of the fusion box cover (3), and the inner diameter of the semi-circular notch groove is equal to the outer diameter of the composite pipe.
3. The electrofusion connection device for an aluminum alloy plastic-lined composite pipe according to claim 1, characterized in that The support block (4) is composed of two sector plates, wherein the outer diameter of the sector plate at the rear side of the support block (4) is equal to the inner diameter of the box cover locking ring (5), and the rear outer wall of the sector plate at the front side of the support block (4) is in close contact with the front outer wall of the box cover locking ring (5).
4. The electrofusion connection device for an aluminum alloy plastic-lined composite pipe according to claim 1, characterized in that An opening is provided on the box cover locking ring (5), and when the fusion box cover (3) rotates to the closed state, the inner wall of the box cover locking ring (5) can be in close contact with the outer wall of the box cover locking rod (6).
5. The electrofusion connection device for an aluminum alloy plastic-lined composite pipe according to claim 1, characterized in that A notch groove is provided on the top of each composite pipe fixing plate (7), and the width and height of the notch groove are both equal to the outer diameter of the composite pipe.
6. The electrofusion connection device for an aluminum alloy plastic-lined composite pipe according to claim 1, characterized in that An annular groove is provided on the outer side of the composite pipe fixing plate (7), and the composite pipe locking ring (8) can rotate in this annular groove, and an opening is also provided on the composite pipe locking ring (8).
7. The electrofusion connection device for an aluminum alloy plastic-lined composite pipe according to claim 1, characterized in that A glass window is provided on the fusion box cover (3), and a cylindrical rod is provided on the outer side of each of the box cover locking ring (5) and the composite pipe locking ring (8).