Automatic production equipment
Through automated production equipment, the overlapping area of the power meter signal light is detected, which solves the problem of low manual detection efficiency and achieves efficient automatic detection.
Patent Information
- Application Number
- CN202421665706.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-07-15
AI Technical Summary
In the prior art, the signal lamp detection of the electric energy meter mainly relies on manual detection, is low in efficiency and difficult to observe, and is not suitable for mass production.
Automatic production equipment, including assembly equipment and testing equipment, is adopted to automatically determine whether the product's signal light is set up by detecting whether the area of the irradiation area irradiated on the upper cover and the overlapping area of the lamp hole when the signal light is turned on.
It improves detection accuracy and detection efficiency, and is suitable for mass production.
Smart Images

Figure CN223160458U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation equipment, in particular to an automatic production equipment. Background Art
[0002] After the product with a signal lamp such as an electric energy meter is assembled with the bottom case and the upper cover, it is necessary to detect the signal lamp on the bottom case to ensure that the lamp beads of the signal lamp are aligned with the lamp holes on the upper cover. In the prior art, generally, manual detection is adopted. First, the signal lamp needs to be powered on to turn it on. Then, the operator observes whether the signal lamp is aligned with the lamp hole to judge whether the electric energy meter is qualified. However, the manual detection method has the problems of low efficiency and great difficulty in observation, which is not conducive to mass production. Content of the Utility Model
[0003] The purpose of the utility model is to provide an automatic production equipment, which improves the detection accuracy and detection efficiency and is conducive to mass production.
[0004] To achieve the above object, the utility model adopts the following technical solutions:
[0005] The automatic production equipment includes:
[0006] An assembly equipment, including a bottom case feeding device, an upper cover feeding device and an assembling device. The bottom case feeding device is used for conveying and feeding the bottom case, and a signal lamp is arranged on the bottom case. The upper cover feeding device is used for conveying and feeding the upper cover, and a lamp hole is arranged on the upper cover. The assembling device is used for assembling the upper cover on the corresponding bottom case to form a product;
[0007] A detection equipment, arranged downstream of the assembly equipment. The detection equipment is used for detecting whether the area of the overlapping area between the irradiation area of the signal lamp on the upper cover when the signal lamp is turned on and the lamp hole meets a preset detection standard;
[0008] A cartoning machine, which is used for cartoning the products that meet the preset detection standard.
[0009] As an optional solution, the detection equipment includes a detection frame body, a detection conveying mechanism, a transfer mechanism, a detection mechanism and a positioning mechanism. The detection conveying mechanism is arranged on the detection frame body. The positioning mechanism is arranged on one side of the detection conveying mechanism along a first direction. The transfer mechanism is arranged on the detection frame body and is used for carrying the product between the detection conveying mechanism and the positioning mechanism. The positioning mechanism is used for positioning the product. The detection mechanism is used for detecting the product located on the positioning mechanism. The detection conveying mechanism is used for receiving the product to be detected and outputting the detected product.
[0010] As an alternative, the detection and conveying mechanism includes a detection feeding mechanism and a detection discharging mechanism that are spaced apart along the first direction on the detection frame body. The detection feeding mechanism is used to hold the product to be detected, and the detection discharging mechanism is used to hold the product after detection.
[0011] The transfer mechanism includes a driving module and a clamping module. The driving module is arranged on the detection frame body and is used to drive the clamping module to reciprocate between the detection and conveying mechanism and the positioning mechanism. The clamping module includes two clamping members arranged at the output end of the driving module, and a rubber pad is arranged at the clamping end of the clamping member.
[0012] Wherein, one of the clamping members is used to clamp the product on the detection feeding mechanism and place it on the positioning mechanism, and the other clamping member is used to clamp the product on the positioning mechanism and place it on the detection discharging mechanism.
[0013] As an alternative, the positioning mechanism includes a detection bottom plate, a first positioning component, a second positioning component, and a power-on component.
[0014] Wherein, the detection bottom plate is arranged on the detection frame body and is used to support the product. A first fixed baffle is arranged at one end of the detection bottom plate along the first direction. The first positioning component is arranged on the detection frame body and can push the product along the first direction to abut against the first fixed baffle. The power-on component is arranged on the detection frame body and is located at one end of the detection bottom plate along the second direction. The second positioning component can push the product along the second direction to abut against the power-on component. The power-on component can power on the product to turn on the signal lamp. The first direction and the second direction are perpendicular to each other.
[0015] As an alternative, the positioning mechanism further includes a reverse pushing component. The reverse pushing component includes a reverse pushing driving member and a reverse pushing plate. The reverse pushing driving member drives the reverse pushing plate along the second direction to drive the product to move away from the power-on component, so as to cut off the power of the product.
[0016] As an alternative, the detection mechanism includes a detection bracket and a camera assembly. The detection bracket is fixedly arranged on the detection frame body, and the camera assembly is arranged on the detection bracket. The camera assembly is used to detect whether the area of the overlapping region meets the preset detection standard.
[0017] As an alternative, the detection mechanism further includes a vertical driving member. The camera assembly includes an L-shaped mounting plate and a first detection camera. The vertical driving member is disposed on the detection bracket. The vertical plate of the L-shaped mounting plate is rotatably connected to the output end of the vertical driving member. The first detection camera is disposed on the horizontal plate of the L-shaped mounting plate.
[0018] As an alternative, the bottom shell feeding device and / or the upper cover feeding device each include a feeding conveyor belt, a pushing mechanism, and a storage mechanism corresponding to the pushing mechanism one by one. The storage mechanisms each include a lifting module and a rack. The racks are each provided with multiple trays spaced apart in the vertical direction. The lifting module is used to drive the rack to lift in the vertical direction. The pushing mechanism is used to push the bottom shell or the upper cover on the corresponding tray onto the feeding conveyor belt, so that the feeding conveyor belt is used to output the bottom shell or the upper cover.
[0019] As an alternative, the cartoning machine includes a main cartoning frame body, a paper box feeding mechanism, a paper box picking mechanism, a paper box forming mechanism, a paper box discharging mechanism, and a paper box output mechanism. The discharging end of the paper box feeding mechanism is disposed on the main cartoning frame body and is used to provide the unformed paper box. The paper box picking mechanism, the paper box forming mechanism, and the paper box discharging mechanism are disposed on the main cartoning frame body. The paper box picking mechanism is used to move the unformed paper box onto the paper box forming mechanism. The paper box forming mechanism is used to form the unformed paper box. The paper box discharging mechanism is used to move the formed paper box onto the paper box output mechanism. The paper box output mechanism is disposed on one side of the main cartoning frame body and is used to output the formed paper box.
[0020] As an alternative, the paper box feeding mechanism includes a fixed bottom plate, a second fixed baffle, a second movable baffle, and a top flattening assembly. The unformed paper box is disposed on the fixed bottom plate. Along the direction perpendicular to the conveying direction of the unformed paper box, the second fixed baffle is fixedly disposed at one end of the fixed bottom plate. The second movable baffle is disposed at the other end of the fixed bottom plate, and the second movable baffle can approach or move away from the second fixed baffle. The top flattening assembly can be adjusted to lift and lower in the vertical direction to press against the top of the unformed paper box.
[0021] As an alternative, the paper box forming mechanism further includes a forming support body, a box picking assembly, a top pushing assembly, a bottom adjusting driving member, and a baffle driving member;
[0022] Wherein, the forming support body is provided with a forming plate and two paper box side baffle plates which are spaced along the paper box taking direction perpendicular to the paper box taking assembly. The baffle driving member can drive the two paper box side baffle plates to approach or separate from each other respectively to adapt to paper boxes of different widths. The paper box taking assembly is used to move the paper box on the paper box feeding mechanism to the forming plate along the paper box taking direction and clamp it between the two paper box side baffle plates;
[0023] The forming plate is used to fold the bottom rear flap and the two bottom side flaps of the paper box. The bottom adjusting driving member can drive the pushing assembly to move along the paper box taking direction of the paper box taking assembly so that the position of the pushing assembly corresponds to the bottom front flap of the paper box. The pushing assembly is used to fold the bottom front flap of the paper box.
[0024] Advantages of the present utility model:
[0025] The automatic production equipment provided by the present utility model adopts an automatic assembly and detection scheme. After the bottom shell and the upper cover are assembled, the detection equipment automatically detects the area of the overlapping area between the irradiation area on the upper cover when the signal lamp is turned on and the lamp hole, and compares the area of the overlapping area with the area of the lamp hole to determine whether the area of the overlapping area meets the preset detection standard. If it meets, it is considered that the signal lamp of the product is set qualified; otherwise, the signal lamp of the product is set unqualified, effectively improving the detection accuracy and detection efficiency. Description of the Drawings
[0026] Figure 1 is a schematic structural diagram of the front production line of the automatic production equipment provided by the embodiment of the present utility model;
[0027] Figure 2 is a schematic structural diagram of the rear production line of the automatic production equipment provided by the embodiment of the present utility model;
[0028] Figure 3 is a schematic structural diagram of the product involved in the embodiment of the present utility model;
[0029] Figure 4 is a schematic structural diagram of the bottom shell feeding device, the transfer platform and the material placing platform involved in the embodiment of the present utility model;
[0030] Figure 5 is a schematic structural diagram of the bottom shell feeding device removing the material placing platform involved in the embodiment of the present utility model;
[0031] Figure 6 is a schematic structural diagram of the detection equipment involved in the embodiment of the present utility model;
[0032] Figure 7It is a schematic structural diagram of the transfer mechanism and the detection mechanism involved in the embodiment of the present utility model;
[0033] Figure 8 It is a schematic structural diagram of the detection feeding mechanism involved in the embodiment of the present utility model;
[0034] Figure 9 It is a schematic structural diagram of the positioning mechanism involved in the embodiment of the present utility model;
[0035] Figure 10 It is a schematic structural diagram of the stopping mechanism involved in the embodiment of the present utility model;
[0036] Figure 11 It is a schematic structural diagram of the cartoning machine involved in the embodiment of the present utility model;
[0037] Figure 12 It is a schematic structural diagram of the paper box feeding mechanism involved in the embodiment of the present utility model;
[0038] Figure 13 It is a schematic structural diagram of the paper box material taking mechanism involved in the embodiment of the present utility model;
[0039] Figure 14 It is a schematic structural diagram of the paper box forming mechanism involved in the embodiment of the present utility model;
[0040] Figure 15 It is a schematic structural diagram of the paper box discharging mechanism involved in the embodiment of the present utility model;
[0041] Figure 16 It is a schematic structural diagram of the installation and material placing platform of the bottom shell feeding device involved in the embodiment of the present utility model.
[0042] In the figure:
[0043] 100. Product; 101. Bottom shell; 1011. Signal lamp; 102. Upper cover; 1021. Lamp hole;
[0044] 1. Assembly equipment; 11. Bottom shell feeding device; 111. Feeding conveyor belt; 112. Pushing mechanism; 1121. Pushing cylinder; 1122. Pushing plate; 113. Storage mechanism; 1131. Lifting module; 1132. Material rack; 1132a. Tray; 1133. Bottom shell frame; 114. Transfer and handling module; 12. Upper cover feeding device; 13. Assembly device; 14. Transfer platform; 15. Material placing platform;
[0045] 2. Detection device; 21. Detection feeding mechanism; 211. Conveyor driving part; 212. Profile baffle; 213. Support conveyor belt; 214. Belt width adjustment driving assembly; 215. Belt width adjustment assembly; 2151. Support base; 2152. Adjusting nut seat; 2153. Adjusting slider; 2154. Adjusting guide rail; 2155. Positive and negative thread screw; 216. Stopping mechanism; 2161. Stopping bracket; 2162. Stopping cylinder; 2163. Stopping limit block; 2164. Stopping plate; 2165. L-shaped bending plate; 22. Detection discharging mechanism; 221. Reject discharging cylinder; 23. Transfer mechanism; 231. Driving module; 2311. First horizontal driving module; 2312. First vertical driving module; 2313. Driving bracket; 232. Clamping module; 2321. Clamping part; 24. Detection mechanism; 241. Detection bracket; 242. L-shaped mounting plate; 243. First detection camera; 244. Vertical driving part; 245. Transfer plate; 246. Second detection camera; 247. Light source; 25. Positioning mechanism; 251. Positioning base frame; 252. Detection bottom plate; 2521. First fixed baffle; 253. First positioning assembly; 2531. Positioning side frame; 2532. First positioning driving part; 2533. First moving baffle; 2534. Connecting support frame; 254. Second positioning assembly; 2541. Second positioning driving part; 2542. U-shaped push rod; 255. Energizing assembly; 2551. Energizing bracket; 2552. Energizing probe seat; 2553. Quick clamp; 256. Reverse pushing assembly; 2561. Reverse pushing driving part; 2562. Reverse pushing plate; 26. Reject conveyor belt; 27. Detection frame body;
[0046] 3. Cartoning machine; 31. Carton feeding mechanism; 311. Carton feeding frame; 312. Fixed bottom plate; 313. Second fixed baffle; 314. Second movable baffle; 315. Top flattening assembly; 316. Carton adjustment drive assembly; 3161. Movable connecting frame; 3162. Carton adjustment drive member; 3163. Rack; 3164. Guide rail slider structure; 317. Connecting bar; 32. Carton picking mechanism; 321. Second horizontal drive module; 322. Second vertical drive module; 323. Third horizontal drive module; 324. Gripping assembly; 33. Carton forming mechanism; 331. Forming support; 3311. Forming main frame; 3311a. Forming plate; 3312. Forming side frame; 3312a. Carton side baffle; 332. Carton picking component; 3321. Carton picking cylinder; 3322. Second suction cup; 333. Pushing assembly; 3331. First pushing cylinder; 3332. Second pushing cylinder; 3333. First pushing plate; 3334. Second pushing plate; 34. Carton discharging mechanism; 341. Fourth horizontal drive module; 342. Third vertical drive module; 343. Rotary cylinder; 344. Second finger cylinder; 35. Carton output mechanism; 36. Main frame of cartoning machine; 37. Bottom adjustment drive member; 38. Baffle drive member;
[0047] 4. Screw locking machine; 5. Marking machine; 6. Sealing machine; 7. Certificate pasting equipment; 8. Packaging film sealing equipment; 9. Heat shrinker; 10. Packaging line. Detailed implementation mode
[0048] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals denote the same or similar components or components with the same or similar functions from beginning to end. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present invention and should not be construed as a limitation to the present invention.
[0049] In the description of the present invention, unless otherwise clearly defined and limited, the terms "connected", "connected", and "fixed" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, a mechanical connection, an electrical connection, a direct connection, or an indirect connection through an intermediate medium. It may be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0050] In the description of the present utility model, unless otherwise clearly defined and limited, the first feature being "above" or "below" the second feature may include the first feature and the second feature being in direct contact, or may include the first feature and the second feature not being in direct contact but being in contact through additional features therebetween. Moreover, the first feature being "above", "over" and "on top of" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the horizontal height of the first feature is higher than that of the second feature. The first feature being "below", "beneath" and "underneath" the second feature includes the first feature being directly below and obliquely below the second feature, or merely indicating that the horizontal height of the first feature is less than that of the second feature.
[0051] The technical solution of the present utility model will be further described below with reference to the accompanying drawings and through specific embodiments.
[0052] As Figures 1 - 16 shown, an embodiment of the present utility model provides an automated production device for assembling a product 100 (such as an electric energy meter) and detecting a signal lamp 1011, and the signal lamp 1011 may adopt a pulse form. The product 100 includes a bottom case 101 and an upper cover 102. A signal lamp 1011 is arranged inside the bottom case 101, and the upper cover 102 is provided with a lamp hole 1021. When the lamp hole 1021 is arranged, it does not need to penetrate through the upper cover 102. As long as when the signal lamp 1011 is turned on and the light irradiates on the lamp hole 1021, the lamp hole 1021 has a certain light transmission effect.
[0053] The automated production device includes an assembly device 1, a detection device 2, and a box loading machine 3. Among them, the assembly device 1 includes a bottom case loading device 11, an upper cover loading device 12, and an assembly device 13. The bottom case loading device 11 is used for loading the bottom case 101, the upper cover loading device 12 is used for loading the upper cover 102, and the assembly device 13 is used for setting the upper cover 102 on the corresponding bottom case 101. The detection device 2 is arranged downstream of the assembly device 1. When the product 100 is assembled and conveyed to the detection device 2, the detection device 2 can detect the area of the overlapping area between the irradiation area on the upper cover 102 when the signal lamp 1011 is turned on and the lamp hole 1021, and compare the area of the overlapping area with the area of the lamp hole 1021 to determine whether the area of the overlapping area meets the preset detection standard. If it meets the standard, the signal lamp 1011 of the product 100 is set qualified; otherwise, the signal lamp 1011 of the product 100 is set unqualified. The box loading machine 3 is used for loading the product 100 that meets the preset detection standard into a box.
[0054] In some embodiments, the preset detection standard may be that the area of the overlapping area is greater than or equal to 2 / 3 of the area of the lamp hole 1021. When the above conditions are met, it is considered that the area of the overlapping area meets the preset detection standard.
[0055] The automated production equipment adopts an automated assembly and detection scheme. After the bottom shell 101 and the upper cover 102 are assembled, the detection device 2 automatically detects the area of the overlapping area between the illumination area on the upper cover 102 when the signal lamp 1011 is turned on and the lamp hole 1021, and compares the area of the overlapping area with the area of the lamp hole 1021. If the area of the overlapping area covers 2 / 3 or more of the area of the lamp hole 1021, that is, the area of the overlapping area meets the preset detection standard, it is considered that the signal lamp 1011 of the product 100 is set qualified; otherwise, the signal lamp 1011 of the product 100 is set unqualified, effectively improving the detection accuracy and detection efficiency.
[0056] Specifically, the structures of the bottom shell loading device 11 and the upper cover loading device 12 in the assembly device 1 are the same. The following takes the bottom shell loading device 11 as an example for explanation.
[0057] Such as Figures 4 - 5 And combined with Figure 16As shown in the figure, the bottom shell loading device 11 includes a loading conveyor belt 111, two pushing mechanisms 112 and two storage mechanisms 113. The two storage mechanisms 113 are arranged side by side along the first direction (i.e., the X-axis direction). The loading conveyor belt 111 is arranged on one side of the storage mechanism 113 along the second direction (i.e., the Y-axis direction). The pushing mechanism 112 is arranged on the other side of the storage mechanism 113 along the second direction, and the two pushing mechanisms 112 respectively correspond to the two storage mechanisms 113 one by one. Each storage mechanism 113 includes a lifting module 1131 and a rack 1132. The rack 1132 is provided with multiple layers of trays 1132a spaced along the vertical direction (i.e., the Z-axis direction). The lifting module 1131 is used to drive the rack 1132 to lift and lower along the vertical direction so that each layer of trays 1132a can be flush with the loading conveyor belt 111. The pushing mechanism 112 can push the bottom shell 101 on the tray 1132a onto the loading conveyor belt 111, and the loading conveyor belt 111 is used to output the bottom shell 101. The specific operation process is as follows: The two storage mechanisms 113 of the bottom shell loading device 11 are used alternately to continuously push the bottom shell 101 onto the loading conveyor belt 111 to achieve uninterrupted operation. That is, when the trays 1132a of the rack 1132 in one storage mechanism 113 are full of materials and the trays 1132a of the rack 1132 in the other storage mechanism 113 are empty, when the two lifting modules 1131 drive the corresponding racks 1132 to rise or fall, when each layer of trays 1132a in the full-storage mechanism 113 is aligned with the loading conveyor belt 111 in turn, the pushing mechanism 112 pushes the bottom shell 101 on the tray 1132a onto the loading conveyor belt 111. When each layer of trays 1132a in the empty-storage mechanism 113 is aligned with the loading conveyor belt 111 in turn, the operator can manually place the bottom shell 101 into the corresponding empty tray 1132a. A feeding platform 15 can be arranged on the other side of the storage mechanism 113 along the second direction. The bottom shell 101 can be placed on the feeding platform 15, and each storage mechanism 113 corresponds to a feeding platform 15 to facilitate the operator to push the bottom shell 101 on the feeding platform 15 onto the corresponding tray 1132a.
[0058] The first direction, the second direction and the vertical direction are perpendicular to each other.
[0059] The pushing mechanism 112 includes a pushing cylinder 1121 and a pushing plate 1122. The pushing cylinder 1121 is arranged on the frame below the corresponding feeding platform 15, and the pushing plate 1122 is arranged at the output end of the pushing cylinder 1121. The pushing cylinder 1121 can drive the pushing plate 1122 so that the pushing plate 1122 pushes the bottom shell 101 on the tray 1132a onto the loading conveyor belt 111.
[0060] Optionally, the bottom case loading device 11 further includes a bottom case frame 1133. The material rack 1132 is slidably connected to the bottom case frame 1133 in the vertical direction. The lifting module 1131 can be selected as an electric hoist. The electric hoist is arranged at the top of the bottom case frame 1133 and is connected to the corresponding material rack 1132 through a steel wire rope. The electric hoist realizes the lifting of the material rack 1132 by paying out or winding in the steel wire rope.
[0061] The assembly equipment 1 further includes a transfer platform 14. The bottom case loading device 11 and the top cover loading device 12 respectively transfer the bottom case 101 and the top cover 102 on the corresponding loading conveyor belts 111 to the transfer platform 14 through their respective transfer and handling modules 114. The assembly device 13 can be selected as a manipulator, and the manipulator can set the top cover 102 located on the transfer platform 14 on the corresponding bottom case 101 to realize the assembly of the product 100.
[0062] The automatic production equipment further includes a screw locking machine 4, a marking machine 5, a lead sealing machine 6, and a certificate pasting device 7 which are arranged downstream of the assembly equipment 1 and upstream of the detection equipment 2. After the product 100 is assembled, the screw locking machine 4 locks the bottom case 101 and the top cover 102 with screws, the marking machine 5 marks the top cover 102, the lead sealing machine 6 uses a protective cover to align and seal at the nut of the screw, and the certificate pasting device 7 pastes a certificate on the product 100.
[0063] The following will describe the detection equipment 2 in conjunction with the attached Figures 6 - 10 drawings.
[0064] Referring to Figure 6 , the detection equipment 2 includes a detection frame 27, and a detection conveyor mechanism, a transfer mechanism 23, a detection mechanism 24, and a positioning mechanism 25 which are arranged on the detection frame 27. After the previous process of the product 100 is completed, it is conveyed to the detection conveyor mechanism. The transfer mechanism 23 can move the product 100 to be detected on the detection conveyor mechanism to the positioning mechanism 25. The positioning mechanism 25 positions the product 100. The detection mechanism 24 is used to detect the product 100 on the positioning mechanism 25, and then the transfer mechanism 23 moves the product 100 on the positioning mechanism 25 back to the detection conveyor mechanism and outputs the detected product 100. In this structure, the positioning mechanism 25 can position the product 100 to ensure the accuracy of detection.
[0065] Specifically, the detection conveyor mechanism includes a detection feeding mechanism 21 and a detection discharging mechanism 22 which are arranged on the detection frame 27 at intervals in the first direction. The detection feeding mechanism 21 is used to receive the product 100 to be detected conveyed by the previous process, and the detected product 100 is output through the detection discharging mechanism 22.
[0066] Further, a defective product discharging cylinder 221 is provided on the discharging mechanism 22. If there are defective products among the products 100 on the discharging mechanism 22, the defective products are pushed onto the defective product discharging conveyor belt 26 by the defective product discharging cylinder 221 for discharging.
[0067] Referring to Figure 7 , the transfer mechanism 23 includes a driving module 231 and a clamping module 232. The driving module 231 can drive the clamping module 232 to reciprocate between the detection conveyor mechanism and the positioning mechanism 25. The clamping module 232 includes two clamping members 2321 spaced apart along the first direction at the output end of the driving module 231. The two clamping members 2321 correspond to the detection feeding mechanism 21 and the detection discharging mechanism 22 respectively. One clamping member 2321 can clamp the product 100 on the positioning mechanism 25 and place it on the detection discharging mechanism 22, and the other clamping member 2321 can clamp the product 100 on the detection feeding mechanism 21 and place it on the positioning mechanism 25. When the driving module 231 drives the clamping module 232 to move from the positioning mechanism 25 to the detection conveyor mechanism, one clamping member 2321 can place the detected product 100 on the detection discharging mechanism 22, and the other clamping member 2321 can simultaneously clamp the product 100 to be detected on the detection feeding mechanism 21. The two clamping members 2321 act simultaneously, which can improve the working efficiency. Optionally, the clamping member 2321 can be selected as a first finger cylinder, and the clamping end of the clamping member 2321 is the first clamping claw of the first finger cylinder. In order to prevent the product 100 from being scratched, a rubber pad is provided on the first clamping claw of the first finger cylinder.
[0068] Further, the driving module 231 includes a first horizontal driving module 2311 and a first vertical driving module 2312. The first horizontal driving module 2311 is provided on the detection frame 27, the first vertical driving module 2312 is provided at the output end of the first horizontal driving module 2311, and the clamping module 232 is provided at the output end of the first vertical driving module 2312. The first horizontal driving module 2311 drives the first vertical driving module 2312 to drive the clamping module 232 to reciprocate between the detection conveyor mechanism and the positioning mechanism 25. The first vertical driving module 2312 drives the clamping module 232 to lift in the vertical direction so that the clamping module 232 can approach or move away from the product 100 to clamp or place the product 100. The first horizontal driving module 2311 can be selected as a linear guide rail, and the first horizontal driving module 2311 is fixedly provided on the detection frame 27 through a driving bracket 2313. The first vertical driving module 2312 includes a vertical cylinder and a cylinder mounting plate. The vertical cylinder is provided at the output end of the first horizontal driving module 2311, the cylinder mounting plate is provided at the output end of the vertical cylinder, and the two clamping members 2321 are both connected to the cylinder mounting plate.
[0069] To make the widths of the detection feeding mechanism 21 and the detection discharging mechanism 22 adjustable to accommodate products 100 of different specifications. Refer to Figure 8 , taking the detection feeding mechanism 21 as an example, the detection feeding mechanism 21 includes a bandwidth adjustment mechanism and two spaced conveying mechanisms. The product 100 can be conveyed on the conveying mechanism, and the bandwidth adjustment mechanism can adjust the width of the conveying mechanism.
[0070] Specifically, the conveying mechanism includes a conveying driving member 211, two profile baffles 212, and two supporting conveyor belts 213. The two supporting conveyor belts 213 are respectively arranged on the opposite sides of the two profile baffles 212. The product 100 is supported on the supporting conveyor belts 213 and limited between the two profile baffles 212. The conveying driving member 211 is used to drive the two supporting conveyor belts 213 to rotate, and the bandwidth adjustment mechanism is used to move the two profile baffles 212 closer to or farther away from each other to adjust the width of the conveying mechanism.
[0071] The bandwidth adjustment mechanism includes a bandwidth adjustment driving assembly 214 and two bandwidth adjustment assemblies 215. The two bandwidth adjustment assemblies 215 are spaced along the second direction (i.e., the conveying direction of the detection discharging mechanism 22). The bandwidth adjustment assembly 215 includes two support seats 2151, two adjustment nut seats 2152, two adjustment sliders 2153, an adjustment guide rail 2154, and a left - right hand threaded screw 2155. The two support seats 2151 are spaced along the first direction on the detection frame 27. The adjustment guide rail 2154 extends along the first direction on the detection frame 27. The two adjustment sliders 2153 are slidably arranged on the adjustment guide rail 2154. The two ends of the left - right hand threaded screw 2155 are respectively rotatably connected to the two support seats 2151. The two adjustment nut seats 2152 are threadedly connected to the right - hand thread and left - hand thread of the left - right hand threaded screw 2155. The upper end of the adjustment nut seat 2152 in the vertical direction is fixedly connected to the corresponding profile baffle 212, and the lower end is fixedly connected to the corresponding adjustment slider 2153. The bandwidth adjustment driving assembly 214 includes a bandwidth adjustment driving member (i.e., a driving motor), a bandwidth adjustment belt, and two pulleys. The two pulleys are respectively fixedly connected to the two left - right hand threaded screws 2155. The bandwidth adjustment belt is in transmission connection with the two pulleys. The bandwidth adjustment driving member drives one pulley to rotate to make the two left - right hand threaded screws 2155 rotate, so as to drive the two profile baffles 212 to move closer to or farther away from each other through the two adjustment nut seats 2152.
[0072] Refer to Figure 9, the positioning mechanism 25 includes a positioning chassis 251, and a detection base plate 252, a first positioning component 253, a second positioning component 254, and a power-on component 255 arranged on the positioning chassis 251. The positioning chassis 251 is fixedly arranged on the detection frame body 27. The detection base plate 252 is arranged on the positioning chassis 251 through a plurality of support columns. The detection base plate 252 is used to support the product 100, and a first fixed baffle 2521 is arranged at one end of the detection base plate 252 along the first direction. The first positioning component 253 is arranged on the detection frame body 27, and the first positioning component 253 is arranged at the other end of the detection base plate 252 along the first direction. The first positioning component 253 can push the product 100 to abut against the first fixed baffle 2521 along the first direction, so as to realize the positioning of the product 100 in the first direction. The power-on component 255 is arranged at one end of the detection base plate 252 along the second direction, and the second positioning component 254 is arranged at the other end of the detection base plate 252 along the second direction. The second positioning component 254 can push the product 100 to abut against the power-on component 255, so as to realize the positioning of the product 100 in the second direction. After the power-on component 255 abuts against the product 100, the power-on component 255 can power on the product 100 to turn on the signal lamp 1011. This structure not only realizes the positioning of the product 100 to facilitate the precise detection by the detection mechanism 24, but also realizes the power-on of the product 100 at the same time.
[0073] The power-on component 255 includes a power-on bracket 2551, a power-on probe base 2552, and a quick clamp 2553. The power-on bracket 2551 is fixedly arranged on the detection frame body 27. The power-on probe base 2552 is arranged on the power-on bracket 2551. Pressing the quick clamp 2553 can quickly fix the power-on probe base 2552. When the product 100 abuts against the power-on probe base 2552, the product 100 is electrically connected to the power-on probe base 2552.
[0074] The first positioning component 253 includes a positioning side frame 2531, a first positioning driving member 2532, and a first moving baffle 2533. The positioning side frame 2531 is fixed to the detection frame body 27. The first positioning driving member 2532 is arranged on the positioning side frame 2531. The first moving baffle 2533 is fixedly arranged at the output end of the first positioning driving member 2532. The first positioning driving member 2532 can drive the first moving baffle 2533 to approach the first fixed baffle 2521, so that the product 100 abuts against the first fixed baffle 2521.
[0075] The second positioning component 254 includes a second positioning driving member 2541 and a U-shaped push rod 2542. The second positioning driving member 2541 is disposed on the positioning base frame 251, and the U-shaped push rod 2542 is disposed at the output end of the second positioning driving member 2541. Two notches are provided at one end of the detection base frame close to the U-shaped push rod 2542 along the second direction. The second positioning driving member 2541 can drive the U-shaped push rod 2542 to move along the second direction close to the energizing component 255. The two vertical rods of the U-shaped push rod 2542 are respectively located in the two notches to prevent the U-shaped push rod 2542 from interfering with the detection bottom plate 252 during movement.
[0076] Optionally, the first positioning driving member 2532 and the second positioning driving member 2541 can both be selected as electric cylinders or air cylinders.
[0077] In order to enable the product 100 to be disconnected from the energizing component 255 after being detected by the detection mechanism 24, the positioning mechanism 25 further includes a reverse pushing component 256. The reverse pushing component 256 pushes the product 100 to move away from the energizing component 255 along the second direction to cut off the power supply of the product 100. Specifically, the reverse pushing component 256 includes two reverse pushing driving members 2561 and two reverse pushing plates 2562. The two reverse pushing plates 2562 are respectively disposed at the output ends of the two reverse pushing driving members 2561. One reverse pushing driving member 2561 is fixedly disposed on the outer side surface of the detection bottom plate 252 close to the first fixed baffle 2521, and the other reverse pushing driving member 2561 is fixedly disposed at the output end of the first positioning driving member 2532 and is located on the outer side surface of the first moving baffle 2533. After the second positioning driving assembly drives the product 100 to abut against the energizing component 255, the two reverse pushing plates 2562 are clamped between the energizing component 255 and the product 100. After the product 100 is detected, the two reverse pushing driving members 2561 retract the two reverse pushing plates 2562 along the second direction, so that the two reverse pushing plates 2562 drive the product 100 to move away from the energizing component 255. Further, a connecting support frame 2534 is provided at the output end of the first positioning driving member 2532. The first moving baffle 2533 is fixedly connected to the connecting support frame 2534, and the other reverse pushing driving member 2561 is fixed on the connecting support frame 2534. Optionally, the reverse pushing driving member 2561 is a reverse pushing cylinder.
[0078] Optionally, with further reference to Figure 6 , a plurality of detection stations are provided on the detection frame body 27, and the plurality of detection stations are spaced apart along the second direction. The detection feeding mechanism 21 and the detection discharging mechanism 22 are spaced apart along the first direction and both extend along the second direction corresponding to the plurality of detection stations. Each detection station includes a transfer mechanism 23, a positioning mechanism 25, and a detection mechanism 24. Further, stop mechanisms 216 are provided at positions corresponding to each detection station on the detection feeding mechanism 21 and the detection discharging mechanism 22, so that the product 100 can stop at the required position.
[0079] Specifically, referring to Figure 10 , the stop mechanism 216 includes a stop bracket 2161, a stop cylinder 2162, a stop limit block 2163, and a stop plate 2164. The stop bracket 2161 has an L-shaped structure. The horizontal plate of the stop bracket 2161 is fixedly connected to the detection frame 27. The stop cylinder 2162 and the stop limit block 2163 are both fixedly arranged on the vertical plate of the stop bracket 2161. The stop limit block 2163 is provided with a limit slideway. The stop plate 2164 is arranged at the output end of the stop cylinder 2162 and is slidably arranged in the limit slideway. The stop cylinder 2162 can drive the stop plate 2164 to lift or lower in the vertical direction to release or stop the product 100. Further, the stop mechanism 216 further includes an L-shaped bending plate 2165. The vertical plate of the L-shaped bending plate 2165 is fixedly arranged on the stop limit block 2163. When the product 100 is stopped, the horizontal plate of the L-shaped bending plate 2165 can assist in supporting the product 100 to improve stability.
[0080] Referring again to Figure 7 , the detection mechanism 24 includes a detection bracket 241 and a camera assembly. The detection bracket 241 can be directly fixedly arranged on the detection frame 27, or can be indirectly arranged on the detection frame 27 through the driving bracket 2313 (that is, the detection bracket 241 is fixedly arranged on the driving bracket 2313, and the driving bracket 2313 is fixedly arranged on the detection frame 27). The camera assembly is arranged on the detection bracket 241. The camera assembly is used to detect the area of the overlapping region.
[0081] Specifically, the detection mechanism 24 further includes a vertical driving member 244 (which can be selected as an electric cylinder). The camera assembly includes an L-shaped mounting plate 242 and a first detection camera 243. The vertical driving member 244 is arranged on the detection bracket 241. The vertical plate of the L-shaped mounting plate 242 is rotatably connected to the output end of the vertical driving member 244. The first detection camera 243 is rotatably adjustable on the horizontal plate of the L-shaped mounting plate 242. In this structure, the vertical driving member 244 can drive the first detection camera 243 to move in the vertical direction to adjust the focal length, and the L-shaped mounting plate 242 is set to be rotatably connected to the output end of the vertical driving member 244 to adjust the shooting angle of the first detection camera 243 through the L-shaped mounting plate 242.
[0082] More specifically, a transfer plate 245 is provided at the output end of the vertical driving member 244. The transfer plate 245 is provided with three transfer threaded holes. The vertical plate of the L-shaped mounting plate 242 is provided with a transfer through hole and arc-shaped holes on both sides of the transfer through hole. The transfer through hole is aligned with the middle one of the three transfer threaded holes, and the two arc-shaped holes are respectively aligned with the two transfer threaded holes on both sides, and then connected by three transfer screws. When rotation is required, the three transfer screws can be loosened and the L-shaped mounting plate 242 can be rotated.
[0083] The detection mechanism 24 further includes a second detection camera 246. The second detection camera 246 is provided on the transfer plate 245. The vertical driving member 244 can drive the second detection camera 246 to lift in the vertical direction to detect the appearance of the product 100.
[0084] To improve the shooting brightness, the detection mechanism 24 further includes a light source 247. The light source 247 is provided on the driving bracket 2313 and is located below the first detection camera 243 and the second detection camera 246.
[0085] The following is as Figure 2 and in combination with Figures 11 - 15 shown to describe the cartoning machine 3. The cartoning machine 3 is used to carton the product 100.
[0086] Specifically, referring to Figure 11 , the cartoning machine 3 includes a main cartoning frame 36, a paper box feeding mechanism 31, a paper box picking mechanism 32, a paper box forming mechanism 33, a paper box discharging mechanism 34 and a paper box output mechanism 35. Among them, the discharging end of the paper box feeding mechanism 31 is provided on the main cartoning frame 36 and is used to provide unformed paper boxes. The paper box picking mechanism 32, the paper box forming mechanism 33 and the paper box discharging mechanism 34 are provided on the main cartoning frame 36. The paper box picking mechanism 32 is used to move the unformed paper box onto the paper box forming mechanism 33. The paper box forming mechanism 33 is used to form the unformed paper box. The paper box discharging mechanism 34 is used to move the formed paper box onto the paper box output mechanism 35. The paper box output mechanism 35 is provided on one side of the main cartoning frame 36 and is used to output the formed paper box.
[0087] Referring to Figure 12, the carton feeding mechanism 31 includes a carton feeding frame 311, a fixed bottom plate 312, a second fixed baffle 313, a second movable baffle 314 and a top flattening assembly 315. The fixed bottom plate 312 is arranged on the carton feeding frame 311. Along the direction perpendicular to the conveying direction of the unformed carton, the second fixed baffle 313 is fixedly arranged at one end of the fixed bottom plate 312, and the second movable baffle 314 is arranged at the other end of the fixed bottom plate 312. And the second movable baffle 314 can move closer to or away from the second fixed baffle 313 along the direction perpendicular to the conveying direction of the unformed carton to adjust the width of the carton feeding mechanism 31; the top flattening assembly 315 can be adjusted up and down in the vertical direction to press against the top of the unformed carton. This carton feeding mechanism 31 can be applicable to cartons of different specifications.
[0088] Furthermore, the carton feeding mechanism 31 further includes a carton adjusting driving assembly 316 and a connecting bar 317. The carton adjusting driving assembly 316 is arranged on the carton feeding frame 311, the connecting bar 317 is arranged at the output end of the carton adjusting driving assembly 316, and the second movable baffle 314 is arranged on the connecting bar 317. The carton adjusting driving assembly 316 can drive the connecting bar 317 to move, so that the second movable baffle 314 moves closer to or away from the second fixed baffle 313. The carton adjusting driving assembly 316 includes a movable connecting frame 3161, a carton adjusting driving member 3162 (which can be selected as a servo motor), a gear, a rack 3163 and a guide rail slider structure 3164. One end of the movable connecting frame 3161 is fixedly connected to the connecting bar 317, and the other end is arranged on the carton feeding frame 311 through the guide rail slider structure 3164. The carton adjusting driving member 3162 is arranged on the movable connecting frame 3161, the gear is arranged at the output end of the carton adjusting driving member 3162, the rack 3163 is fixedly arranged on the carton feeding frame 311, and the gear and the rack 3163 are meshed with each other. When the carton adjusting driving member 3162 drives the gear to rotate, it can drive the movable connecting frame 3161 to move, and then drive the connecting bar 317 to move, so as to drive the second movable baffle 314 to move. In this embodiment, two groups of carton adjusting driving assemblies 316 are provided.
[0089] The top flattening assembly 315 includes a top flattening support, a top flattening driving member (which can be selected as an oil cylinder) and a top flattening plate. The top flattening support is fixedly arranged on the carton feeding frame 311, the top flattening driving member is arranged on the top flattening support, the top flattening plate is fixedly arranged at the output end of the top flattening driving member, and the top flattening driving member drives the top flattening plate to move in the vertical direction to press against the upper part of the unformed carton.
[0090] This cartoning machine 3 further includes a main cartoning frame 36, refer to Figure 13, the carton picking mechanism 32 includes a second horizontal driving module 321, a second vertical driving module 322, a third horizontal driving module 323 and a grasping component 324. The second horizontal driving module 321 is arranged on the main carton loading frame 36. The second vertical driving module 322 is arranged at the output end of the second horizontal driving module 321. The third horizontal driving module 323 is arranged at the output end of the second vertical driving module 322. The grasping component 324 is arranged at the output end of the third horizontal driving module 323. The second horizontal driving module 321 can drive the grasping component 324 to reciprocate between the carton feeding mechanism 31 and the carton forming mechanism 33. The second vertical driving module 322 can drive the grasping component 324 to move in the vertical direction to adapt to the height difference between the carton feeding mechanism 31 and the carton forming mechanism 33 in the vertical direction. The third horizontal driving module 323 can move towards the carton feeding mechanism 31 to grasp the carton.
[0091] Optionally, the second horizontal driving module 321 can be selected as a linear guide rail, and the second vertical driving module 322 and the third horizontal driving module 323 can be selected as electric cylinders or air cylinders. The grasping component 324 can be selected as a plurality of first suction cups, and the plurality of first suction cups generate vacuum through a vacuum pump to grasp the carton.
[0092] Referring to Figure 14 , the carton forming mechanism 33 includes a forming support 331, a carton picking component 332 and a pushing component 333. The forming support 331 is provided with a forming plate 3311a and two carton side baffles 3312a spaced along the carton picking direction (i.e., the Y-axis direction) perpendicular to the carton picking component 332. The carton picking component 332 is used to move the carton on the carton picking mechanism 32 along the carton picking direction to the forming plate 3311a and clamp it between the two carton side baffles 3312a. The forming plate 3311a is used to fold the bottom rear flap and the two bottom side flaps of the carton. The pushing component 333 is used to fold the bottom front flap of the carton to form self-locking.
[0093] The forming support 331 includes a forming main frame 3311 and two forming side frames 3312. The forming plate 3311a is arranged on the forming main frame 3311. The two forming side frames 3312 are arranged on both sides of the forming plate 3311a along the carton picking direction perpendicular to the carton picking component 332. The two carton side baffles 3312a are respectively arranged on the two forming side frames 3312.
[0094] To adapt to the sizes of different cartons, the carton forming mechanism 33 further includes a bottom adjustment driving member 37 (selectable as an electric cylinder or a pneumatic cylinder) and two baffle driving members 38 (selectable as an electric cylinder or a pneumatic cylinder). The two baffle driving members 38 are respectively arranged on two forming side frames 3312, and two carton side baffles 3312a are respectively arranged at the output ends of the two baffle driving members 38. The two baffle driving members 38 can respectively drive the two carton side baffles 3312a to approach or move away from each other. The bottom adjustment driving member 37 is arranged on the main carton loading frame 36, and the pushing assembly 333 is arranged at the output end of the bottom adjustment driving member 37. The bottom adjustment driving member 37 can drive the pushing assembly 333 to move along the carton taking direction of the carton taking assembly 332.
[0095] The pushing assembly 333 includes a first pushing cylinder 3331 and a second pushing cylinder 3332. A first pushing plate 3333 is arranged at the output end of the first pushing cylinder 3331, and a second pushing plate 3334 is arranged at the output end of the second pushing cylinder 3332. There are two bottom adjustment driving members 37. The first pushing cylinder 3331 is arranged vertically at the output end of one bottom adjustment driving member 37, and the second pushing cylinder 3332 is arranged obliquely at the output end of the other bottom adjustment driving member 37. The two bottom adjustment driving members 37 can respectively drive the first pushing cylinder 3331 and the second pushing cylinder 3332 to move along the carton taking direction of the carton taking assembly 332 to adapt to cartons of different specifications. When folding the front folding tongue at the bottom of the carton, the second pushing cylinder 3332 drives the second pushing plate 3334 to push the front folding tongue at the bottom of the carton to bend by 60°, and the first pushing cylinder 3331 drives the first pushing plate 3333 vertically to push the bent front folding tongue at the bottom for self-locking.
[0096] The carton taking assembly 332 includes a carton taking cylinder 3321 and a plurality of second suction cups 3322. The carton taking cylinder 3321 is arranged on the main forming frame 3311, and the plurality of second suction cups 3322 are arranged at the output end of the carton taking cylinder 3321. The carton taking cylinder 3321 can drive the plurality of second suction cups 3322 to move so that the second suction cups 3322 can abut against the cartons located on the carton feeding mechanism 32. The second suction cups 3322 generate vacuum through a vacuum pump to suck the cartons, and then the carton taking cylinder 3321 moves the cartons to the forming plate 3311a.
[0097] The above-mentioned carton forming mechanism 33 is an adjustable structure. In order to enable the carton loading machine 3 to be compatible with more specifications of cartons, the carton loading machine 3 further includes a plurality of carton forming mechanisms 33 with non-adjustable structures. The carton forming mechanisms 33 with non-adjustable structures are used for forming cartons of specific sizes to further improve the compatibility of the carton loading machine 3.
[0098] Refer to Figure 15, the carton blanking mechanism 34 includes a fourth horizontal drive module 341, a third vertical drive module 342 and a clamping and rotating module. The fourth horizontal drive module 341 is arranged on the main cartoning frame 36 through a carton blanking support. The third vertical drive module 342 is arranged at the output end of the fourth horizontal drive module 341, and the clamping and rotating module is arranged at the output end of the third vertical drive module 342. The fourth horizontal drive module 341 can drive the clamping and rotating module to reciprocate between the carton forming mechanism 33 and the carton output mechanism 35. The third vertical drive module 342 drives the clamping and rotating module to move in the vertical direction to make up for the height difference between the carton forming mechanism 33 and the carton output mechanism 35. The clamping and rotating module can clamp the top rear flap of the carton and rotate the carton by a set angle so that the carton can be output as required.
[0099] Optionally, the fourth horizontal drive module 341 can be selected as a linear guide rail, and the third vertical drive module 342 can be selected as a cylinder. The clamping and rotating module includes a rotating cylinder 343 and a second finger cylinder 344. The rotating cylinder 343 is arranged at the output end of the third vertical drive module 342, and the second finger cylinder 344 is arranged at the output end of the rotating cylinder 343. The rotating cylinder 343 can drive the second finger cylinder 344 to rotate by a set angle, and the two second clamping claws of the second finger cylinder 344 can clamp the top rear flap of the carton.
[0100] The cartoning machine 3 further includes a product 100 cartoning mechanism and a carton capping mechanism. The product 100 cartoning mechanism can load the product 100 into the carton, and the carton capping mechanism is used to fold and lock the top rear flap of the carton. The product 100 cartoning mechanism and the carton capping mechanism are both prior arts and will not be elaborated here.
[0101] The automated production equipment further includes a packaging film sealing device 8 and a heat shrinker 9. The packaging film sealing device 8 is arranged downstream of the detection device 2, and the heat shrinker 9 is arranged downstream of the packaging film sealing device 8 and upstream of the cartoning machine 3. The packaging film sealing device 8 is used to package the product 100 with a packaging film, and the heat shrinker 9 is used to heat-shrink the packaging film.
[0102] The automated production equipment further includes a packing line 10 arranged downstream of the cartoning machine 3. The packing line 10 is used to pack the cartoned product 100. Specifically, the packing line 10 includes an unpacking machine, a packing machine, a carton sealing machine and a palletizing machine. The unpacking machine is used to open the carton, the packing machine is used to pack the cartoned product, the carton sealing machine is used to seal the carton, and the palletizing machine is used to palletize the sealed cartons. The packing line 10 is a prior art and will not be described in detail here.
[0103] Obviously, the above embodiments of the present utility model are merely examples for clearly illustrating the present utility model, rather than limitations on the implementation manners of the present utility model. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation manners here. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the claims of the present utility model.
Claims
1. An automated production device, characterized in that, Including: An assembly device (1), including a bottom shell feeding device (11), an upper cover feeding device (12) and an assembling device (13). The bottom shell feeding device (11) is used for conveying and feeding the bottom shell (101), and a signal lamp (1011) is arranged on the bottom shell (101). The upper cover feeding device (12) is used for conveying and feeding the upper cover (102), and a lamp hole (1021) is arranged on the upper cover (102). The assembling device (13) is used for assembling the upper cover (102) on the corresponding bottom shell (101) to form a product (100). A detection device (2), arranged downstream of the assembly device (1). The detection device (2) is used for detecting whether the area of the coincidence region between the irradiation region of the signal lamp (1011) on the upper cover (102) when the signal lamp (1011) is turned on and the lamp hole (1021) meets a preset detection standard. A cartoning machine (3), which is used for cartoning the product (100) that meets the preset detection standard.
2. The automated production equipment according to claim 1, wherein The detection device (2) includes a detection frame body (27), a detection conveying mechanism, a transfer mechanism (23), a detection mechanism (24) and a positioning mechanism (25). The detection conveying mechanism is arranged on the detection frame body (27). The positioning mechanism (25) is arranged on one side of the detection conveying mechanism along a first direction. The transfer mechanism (23) is arranged on the detection frame body (27) and is used for transporting the product (100) between the detection conveying mechanism and the positioning mechanism (25). The positioning mechanism (25) is used for positioning the product (100). The detection mechanism (24) is used for detecting the product (100) located on the positioning mechanism (25). The detection conveying mechanism is used for receiving the product (100) to be detected and outputting the detected product (100).
3. The automatic production equipment according to claim 2, wherein The detection conveying mechanism includes a detection feeding mechanism (21) and a detection discharging mechanism (22) which are distributed at intervals on the detection frame body (27) along the first direction. The detection feeding mechanism (21) is used for receiving the product (100) to be detected. The detection discharging mechanism (22) is used for receiving the detected product (100). The transfer mechanism (23) includes a driving module (231) and a clamping module (232). The driving module (231) is arranged on the detection frame body (27) and is used for driving the clamping module (232) to reciprocate between the detection conveying mechanism and the positioning mechanism (25). The clamping module (232) includes two clamping members (2321) arranged at the output end of the driving module (231), and a rubber pad is arranged at the clamping end of the clamping member (2321). One of the clamping members (2321) is used to clamp the product (100) on the detection feeding mechanism (21) and place it on the positioning mechanism (25), and the other clamping member (2321) is used to clamp the product (100) on the positioning mechanism (25) and place it on the detection discharging mechanism (22).
4. The automated production equipment according to claim 2, characterized in that, The positioning mechanism (25) includes a detection bottom plate (252), a first positioning component (253), a second positioning component (254), and a power-on component (255); Among them, the detection bottom plate (252) is arranged on the detection frame body (27) and is used to support the product (100). A first fixed baffle (2521) is arranged at one end of the detection bottom plate (252) along the first direction. The first positioning component (253) is arranged on the detection frame body (27) and can push the product (100) along the first direction to abut against the first fixed baffle (2521). The power-on component (255) is arranged on the detection frame body (27) and is located at one end of the detection bottom plate (252) along the second direction. The second positioning component (254) can push the product (100) along the second direction to abut against the power-on component (255). The power-on component (255) can energize the product (100) to turn on the signal lamp (1011). The first direction and the second direction are perpendicular to each other.
5. The automated production equipment according to claim 4, characterized in that, The positioning mechanism (25) further includes a reverse pushing component (256). The reverse pushing component (256) includes a reverse pushing driving member (2561) and a reverse pushing plate (2562). The reverse pushing driving member (2561) drives the reverse pushing plate (2562) along the second direction to drive the product (100) to move away from the power-on component (255), so that the product (100) is powered off.
6. The automated production equipment according to claim 2, characterized in that, The detection mechanism (24) includes a detection bracket (241) and a camera assembly. The detection bracket (241) is fixedly arranged on the detection frame body (27), and the camera assembly is arranged on the detection bracket (241). The camera assembly is used to detect whether the area of the overlapping region meets the preset detection standard.
7. The automated production equipment according to claim 6, characterized in that, The detection mechanism (24) further includes a vertical driving member (244). The camera assembly includes an L-shaped mounting plate (242) and a first detection camera (243). The vertical driving member (244) is arranged on the detection bracket (241). The vertical plate of the L-shaped mounting plate (242) is rotatably connected to the output end of the vertical driving member (244), and the first detection camera (243) is arranged on the horizontal plate of the L-shaped mounting plate (242).
8. The automated production equipment according to claim 1, characterized in that The bottom case loading device (11) and / or the top cover loading device (12) each include a loading conveyor belt (111), a pushing mechanism (112), and a storage mechanism (113) corresponding to the pushing mechanism (112) one by one. The storage mechanisms (113) each include a lifting module (1131) and a storage rack (1132). Multiple trays (1132a) are arranged at intervals in the vertical direction on the storage rack (1132). The lifting module (1131) is used to drive the storage rack (1132) to lift in the vertical direction. The pushing mechanism (112) is used to push the bottom case (101) or the top cover (102) on the corresponding tray (1132a) onto the loading conveyor belt (111), so that the loading conveyor belt (111) outputs the bottom case (101) or the top cover (102).
9. The automated production equipment according to claim 1, wherein The cartoning machine (3) includes a main cartoning frame body (36), a carton feeding mechanism (31), a carton picking mechanism (32), a carton forming mechanism (33), a carton discharging mechanism (34), and a carton output mechanism (35). The discharging end of the carton feeding mechanism (31) is arranged on the main cartoning frame body (36) and is used to provide the unformed cartons. The carton picking mechanism (32), the carton forming mechanism (33), and the carton discharging mechanism (34) are arranged on the main cartoning frame body (36). The carton picking mechanism (32) is used to move the unformed cartons to the carton forming mechanism (33). The carton forming mechanism (33) is used to form the unformed cartons. The carton discharging mechanism (34) is used to move the formed cartons to the carton output mechanism (35). The carton output mechanism (35) is arranged on one side of the main cartoning frame body (36) and is used to output the formed cartons.
10. The automated production equipment according to claim 9, wherein, The carton feeding mechanism (31) includes a fixed bottom plate (312), a second fixed baffle (313), a second movable baffle (314), and a top flattening assembly (315). The unformed cartons are arranged on the fixed bottom plate (312). Along the direction perpendicular to the conveying direction of the unformed cartons, the second fixed baffle (313) is fixedly arranged at one end of the fixed bottom plate (312). The second movable baffle (314) is arranged at the other end of the fixed bottom plate (312), and the second movable baffle (314) can approach or move away from the second fixed baffle (313). The top flattening assembly (315) can be adjusted to lift and lower in the vertical direction to press against the top of the unformed cartons.
11. The automated production equipment according to claim 9, characterized in that, The carton forming mechanism (33) further includes a forming support body (331), a box picking assembly (332), a top pushing assembly (333), a bottom adjusting driving member (37), and a baffle driving member (38); Among them, the forming support body (331) is provided with a forming plate (3311a) and two paper box side baffle plates (3312a) spaced apart along a direction perpendicular to the paper box taking direction of the paper box taking assembly (332). The baffle driving member (38) can drive the two paper box side baffle plates (3312a) to approach or move away from each other respectively to adapt to paper boxes of different widths. The paper box taking assembly (332) is used to move the paper box on the paper box feeding mechanism (32) along the paper box taking direction to the forming plate (3311a) and clamp it between the two paper box side baffle plates (3312a); The forming plate (3311a) is used to fold the bottom rear flap of the paper box and the two bottom side flaps of the paper box. The bottom adjusting driving member (37) can drive the pushing assembly (333) to move along the paper box taking direction of the paper box taking assembly (332) so that the position of the pushing assembly (333) corresponds to that of the bottom front flap of the paper box. The pushing assembly (333) is used to fold the bottom front flap of the paper box.