Steel template deslagging and film coating machine for producing diatom plate
By designing a motor-driven rotary system and a steel formwork slag removal coating machine with hydraulic cylinder pushing mechanism, the problem of diatom plates not being automatically cleaned after processing is solved, automatic cleaning and drying is realized, and production efficiency and equipment stability are improved.
Patent Information
- Application Number
- CN202422257345.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The existing devices cannot be cleaned automatically after processing the diatom plate, resulting in equipment damage, low production efficiency and high labor costs.
A steel formwork slag removal coating machine including a rotating system driven by a motor and a hydraulic cylinder pushing mechanism is designed to remove processing slag through a rotating grinding head, and the diatom plate is driven to dry with a hydraulic cylinder to achieve automatic cleaning and drying.
The automated cleaning and drying process is realized, reducing equipment damage and labor costs, and improving production efficiency and equipment stability.
Smart Images

Figure CN223160622U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of coating machines, in particular to a slag-removing and film-coating machine for steel templates used in the production of diatom boards. Background Art
[0002] The slag-removing and film-coating machine for steel templates used in the production of diatom boards is somewhat different from the equipment used in the general steel plate manufacturing process, and is mainly optimized for the special requirements of diatom boards. Diatom board is a building decoration material made of materials such as diatomite and fibers. Usually, it needs to undergo fine surface treatment during the production process to ensure its appearance quality and functional performance.
[0003] In the prior art, after the work of some devices is completed, it is necessary to manually hold the steel template mold to clean the surface of the coating machine, and it is impossible to clean it automatically, resulting in accidental damage and wear to the components of the coating machine, affecting the long-term service life and performance stability of the equipment, and also increasing the production downtime and labor costs, affecting the overall efficiency and production capacity of the production line. Therefore, a new type of slag-removing and film-coating machine for steel templates used in the production of diatom boards is proposed. Summary of the Utility Model
[0004] The slag-removing and film-coating machine for steel templates used in the production of diatom boards proposed by the utility model aims to solve the problem that some devices cannot clean the device after processing.
[0005] To achieve the above object, the utility model provides the following technical solutions:
[0006] The slag-removing and film-coating machine for steel templates used in the production of diatom boards includes an operating table. A plurality of support columns are fixedly connected to the top of the operating table. A linear guide rail I is fixedly connected to the top of the support column. A slider I is slidably connected to the outside of the linear guide rail I. A linear guide rail II is fixedly connected to the outside of the slider I. A slider II is slidably connected to the outside of the linear guide rail II. A connecting plate I is fixedly connected to the bottom of the slider II. A support plate I is fixedly connected to the bottom of the connecting plate I. A driving component for providing rotational power is fixedly connected to the outside of the support plate I. A rotating plate is rotatably connected to the outside of the support plate I. A connecting bar is rotatably connected to the outside of the rotating plate. A fixing column I is fixedly connected to the inside of the connecting bar. A rotating column II is fixedly connected to the outside of the fixing column I. A grinding head is fixedly connected to the bottom of the rotating column II. A support plate II is fixedly connected to the bottom of the connecting plate I. A power component for providing rotational force is fixedly connected to the outside of the support plate II.
[0007] As a further description of the above technical solution:
[0008] The driving component includes a motor I. The driving end of the motor I is fixedly connected to a rotating column I. The outside of the rotating column I is fixedly connected to the outside of the rotating plate.
[0009] As a further description of the above technical solution:
[0010] The power assembly includes a second motor, a rotating column three is fixedly connected to the driving end of the second motor, a U-shaped plate is fixedly connected to the outside of the rotating column three, and a fixed column two is fixedly connected to the inside of the U-shaped plate.
[0011] As a further description of the above technical solution:
[0012] Two blowers are fixedly connected to the top of the operating table, a coating table is fixedly connected to the top of the operating table, and a plurality of support legs are fixedly connected to the bottom of the operating table.
[0013] As a further description of the above technical solution:
[0014] The bottom of the support leg is fixedly connected to a bottom plate, and two connecting plates two are fixedly connected to the outside of the operating table.
[0015] As a further description of the above technical solution:
[0016] A hydraulic cylinder is fixedly connected to the top of the connecting plate two, two telescopic columns are fixedly connected to the driving end of the hydraulic cylinder, and a pushing plate is fixedly connected to the top of the telescopic column.
[0017] As a further description of the above technical solution:
[0018] The top of the support column is fixedly connected to a housing, and a plurality of rotating columns are fixedly connected to the inside of the housing.
[0019] As a further description of the above technical solution:
[0020] A plurality of limiting blocks are fixedly connected to the outside of the rotating column, two support blocks are rotatably connected to the outside of the rotating column, and a plurality of limiting columns are fixedly connected to the inside of the housing.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, by starting the first motor and the second motor, the rotating column one and the rotating column two rotate, and the rotating force is transmitted to the rotating column through the rotating plate, the connecting strip and the U-shaped plate, so that the rotating column drives the grinding head to rotate 360 degrees to clean the processing slag on the coating table, solving the problem that some devices cannot clean the device after processing.
[0023] 2. In the present utility model, the hydraulic cylinder is used to push the pushing plate to make the diatomite plate move upward. Under the action of the force, the support block is forced to rotate upward. Then, the diatomite plate is placed on the support block and fixed, and the support block will not rotate under the restriction of the limit block, solving the problem that some devices cannot concentrate on drying the coating film. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 FIG. 1 is a perspective view of a slag removing and coating film machine for a steel formwork for producing diatomite plates according to the present utility model;
[0025] Figure 2 FIG. 2 is a schematic structural view of a coating film table of a slag removing and coating film machine for a steel formwork for producing diatomite plates according to the present utility model;
[0026] Figure 3 FIG. 3 is a schematic structural view of a first connecting plate of a slag removing and coating film machine for a steel formwork for producing diatomite plates according to the present utility model;
[0027] Figure 4 FIG. 4 is a schematic structural view of a grinding head of a slag removing and coating film machine for a steel formwork for producing diatomite plates according to the present utility model;
[0028] Figure 5 FIG. 5 is a schematic structural view of a rotating column of a slag removing and coating film machine for a steel formwork for producing diatomite plates according to the present utility model;
[0029] Figure 6 FIG. 6 is a schematic structural view of a telescopic column of a slag removing and coating film machine for a steel formwork for producing diatomite plates according to the present utility model.
[0030] LEGEND DESCRIPTION:
[0031] 1. Operating table; 2. Support column; 3. First linear guide rail; 4. First slider; 5. Second linear guide rail; 6. Second slider; 7. First connecting plate; 8. First support plate; 9. First motor; 10. First rotating column; 11. Rotating plate; 12. Connecting bar; 13. First fixed column; 14. Second rotating column; 15. Grinding head; 16. Second support plate; 17. Second motor; 18. Third rotating column; 19. U-shaped plate; 20. Second fixed column; 21. Blower; 22. Coating film table; 23. Support leg; 24. Bottom plate; 25. Second connecting plate; 26. Hydraulic cylinder; 27. Telescopic column; 28. Pushing plate; 29. Outer shell; 30. Rotating column; 31. Limit block; 32. Support block; 33. Limit column. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0033] Referring to Figure 2 , Figure 3 , Figure 4 , Figure 5 , an embodiment provided by the present invention: a slag removal and coating machine for steel templates used in the production of diatomaceous earth boards, including an operating table 1, made of metal materials, used to support the entire machine structure. A plurality of support columns 2 are fixedly connected to the top of the operating table 1. The support columns 2 are made of high-strength steel to ensure the stability and load-bearing capacity of the machine. A linear guide rail 1 3 is fixedly connected to the top of the support columns 2. It is a long strip-shaped guide rail installed on the top of the support columns 2 and used to guide the movement of the slider 1 4. The slider 1 4 is slidably connected to the outside of the linear guide rail 1 3. A linear guide rail 2 5 is fixedly connected to the outside of the slider 1 4. The linear guide rail 2 5 is a shorter guide rail connected to the slider 1 4 and used to guide the movement of the slider 2 6. The slider 2 6 is slidably connected to the outside of the linear guide rail 2 5 and freely slides on the linear guide rail. A connecting plate 1 7 is fixedly connected to the bottom of the slider 2 6. A support plate 1 8 is fixedly connected to the bottom of the connecting plate 1 7. A driving component for providing rotational power is fixedly connected to the outside of the support plate 1 8. The driving component includes a motor 1 9, which is a high-performance motor, and its driving end is connected to the rotating column 1 10. The driving end of the motor 1 9 is fixedly connected to the rotating column 1 10. The rotating column 1 10 is a long cylindrical component, and its outside is fixedly connected to the outside of the rotating plate 1 11. The outside of the rotating column 1 10 is fixedly connected to the outside of the rotating plate 1 11. The rotating plate 1 11 is rotatably connected to the outside of the support plate 1 8. A connecting bar 1 12 is rotatably connected to the outside of the rotating plate 1 11. The connecting bar 1 12 is a slender rod-shaped component. A fixed column 1 13 is fixedly connected to the inside of the connecting bar 1 12. The fixed column 1 13 is a short cylindrical component. A rotating column 2 14 is fixedly connected to the outside of the fixed column 1 13. A grinding head 1 15 is fixedly connected to the bottom of the rotating column 2 14. The grinding head 1 15 is a component used for grinding the coating machine. A support plate 2 16 is fixedly connected to the bottom of the connecting plate 1 7 and is used to support the power component and other related components. A power component for providing rotational force is fixedly connected to the outside of the support plate 2 16. The power component includes a motor 2 17, which is a high-performance motor, and its driving end is connected to the rotating column 3 18. The driving end of the motor 2 17 is fixedly connected to the rotating column 3 18. A U-shaped plate 1 19 is fixedly connected to the outside of the rotating column 3 18. A fixed column 2 20 is fixedly connected to the inside of the U-shaped plate 1 19. The fixed column 2 20 is a short cylindrical component used to fix the position of the U-shaped plate 1 19.
[0034] Referring to Figure 1 ,Figure 6 On the top of the operating table 1, two blowers 21 are fixedly connected. They are made of high-strength plastic and are used to blow stable and strong airflows to help dry and cool the diatomaceous earth board and blow off the cleaned garbage. On the top of the operating table 1, a coating table 22 is fixedly connected. It is made of stainless steel and has a smooth surface, which is used to place and fix the diatomaceous earth board for coating treatment. At the bottom of the operating table 1, a plurality of support legs 23 are fixedly connected. They are made of steel and can provide stable support for the operating table 1 and bear a large weight. At the bottom of the support legs 23, a bottom plate 24 is fixedly connected. It is made of steel and provides the basic support for the whole machine to ensure that the machine remains stable during operation. On the outside of the operating table 1, two second connecting plates 25 are fixedly connected. On the top of the second connecting plates 25, a hydraulic cylinder 26 is fixedly connected. The driving end of the hydraulic cylinder 26 is fixedly connected with two telescopic columns 27. They are made of steel and can adjust the length according to needs to adapt to diatomaceous earth boards of different thicknesses. At the top of the telescopic columns 27, a pushing plate 28 is fixedly connected. At the top of the support column 2, a housing 29 is fixedly connected. It is made of steel and is used to protect the internal components and provide structural support. Inside the housing 29, a plurality of rotating columns 30 are fixedly connected. The rotating columns 30 are cylindrical and made of steel and are used to support the diatomaceous earth board. On the outside of the rotating columns 30, a plurality of limiting blocks 31 are fixedly connected. The limiting blocks 31 are made of steel and are used to limit the moving range of the diatomaceous earth board. On the outside of the rotating columns 30, two support blocks 32 are rotatably connected. Inside the housing 29, a plurality of limiting columns 33 are fixedly connected.
[0035] Compared with some devices in the prior art, by starting the first motor 9 and the second motor 17, the first rotating column 10 and the second rotating column 14 rotate, and the rotating force is transmitted to the rotating column through the rotating plate 11, the connecting strip 12 and the U-shaped plate 19, so that the rotating column drives the grinding head 15 to rotate 360 degrees to clean the processing residues on the coating table 22. By pushing the pushing plate 28 through the hydraulic cylinder 26, the diatomaceous earth board is lifted upward. Under the action of the force, the support block 32 is forced to rotate upward. Then, the diatomaceous earth board is placed on the support block 32 and fixed, and the support block 32 is restricted by the limiting block 31 and will not rotate, solving the problems that some devices cannot clean the device after processing and cannot centrally dry the coating.
[0036] Working principle: First, place the diatomite board to be coated on the coating table 22 for coating work. After coating, the worker takes down the coated diatomite board and transfers it above the push board 28 through the connecting plate two 25. Start the hydraulic cylinder 26 to make the two telescopic columns 27 push the push board 28 upward, so that the diatomite board slides inside the outer shell 29, and during the upward sliding process, the upward force rotates the support block 32 outside the rotating column 30. After being transferred to the top layer, the telescopic column 27 moves downward, places the diatomite board on the support block 32, and at the same time, one end of the support block 32 is limited by the limit column 33, restricting its position and preventing the support block 32 from rotating, so that the diatomite boards are firmly placed on the support block 32 layer by layer.
[0037] After the coating machine finishes working, start the first motor 9 to make the first rotating column 10 rotate. Since the rotating plate 11 is fixedly connected to the outside of the first rotating column 10, the rotating plate 11 also rotates accordingly. And because the connecting bar 12 is fixedly attached to the outside of the rotating plate 11, the connecting bar 12 is driven to move. The first fixed column 13 fixes the connecting bar 12 and the second rotating column 14, so that the connecting bar 12 transmits the rotational force to the second rotating column 14 through the first fixed column 13, causing the second rotating column 14 to rotate. At the same time, start the second motor 17 to make the third rotating column 18 rotate. Since the third rotating column 18 is fixedly connected to the U-shaped plate 19, the third rotating column 18 drives the U-shaped plate 19 to rotate. And the second rotating column 14 is fixed inside the U-shaped plate 19 by the second fixed column 20, so that the U-shaped plate 19 transmits the rotational force to the second rotating column 14, causing the second rotating column 14 to rotate. The simultaneous rotation of the first motor 9 and the second motor 17 realizes the all-round grinding of the grinding head 15. During grinding, the overall grinding device slides all-round along the first slider 4 on the first linear guide 3 and the second slider 6 on the second linear guide 5, making the grinding and cleaning more delicate. At the same time, the blowers 21 on both sides blow the cleaned residues onto the ground, making it easier for the workers to concentrate on cleaning.
[0038] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. The slag removal and coating machine for the steel formwork used in the production of diatomaceous earth plates, including an operation table (1), is characterized in that: A plurality of support columns (2) are fixedly connected to the top of the operation table (1). A first linear guide rail (3) is fixedly connected to the top of the support column (2). A first slider (4) is slidably connected to the outside of the first linear guide rail (3). A second linear guide rail (5) is fixedly connected to the outside of the first slider (4). A second slider (6) is slidably connected to the outside of the second linear guide rail (5). A first connecting plate (7) is fixedly connected to the bottom of the second slider (6). A first support plate (8) is fixedly connected to the bottom of the first connecting plate (7). A driving assembly for providing rotational power is fixedly connected to the outside of the first support plate (8). A rotating plate (11) is rotatably connected to the outside of the first support plate (8). A connecting bar (12) is rotatably connected to the outside of the rotating plate (11). A first fixed column (13) is fixedly connected to the inside of the connecting bar (12). A second rotating column (14) is fixedly connected to the outside of the first fixed column (13). A grinding head (15) is fixedly connected to the bottom of the second rotating column (14). A second support plate (16) is fixedly connected to the bottom of the first connecting plate (7). A power assembly for providing rotational force is fixedly connected to the outside of the second support plate (16).
2. The slag removal and coating machine for the steel formwork used in the production of diatomaceous earth boards according to claim 1, characterized in that: The driving assembly includes a first motor (9). A first rotating column (10) is fixedly connected to the driving end of the first motor (9). The first rotating column (10) is fixedly connected to the outside of the rotating plate (11).
3. The slag removal and coating machine for steel formwork used in the production of diatomaceous earth boards according to claim 1, characterized in that: The power assembly includes a second motor (17). A third rotating column (18) is fixedly connected to the driving end of the second motor (17). A U-shaped plate (19) is fixedly connected to the outside of the third rotating column (18). A second fixed column (20) is fixedly connected to the inside of the U-shaped plate (19).
4. The slag removal and coating machine for steel formwork used in the production of diatomaceous earth boards according to claim 1, characterized in that: Two blowers (21) are fixedly connected to the top of the operation table (1). A coating table (22) is fixedly connected to the top of the operation table (1). A plurality of support legs (23) are fixedly connected to the bottom of the operation table (1).
5. The steel template slag removal and coating machine for producing diatomite boards according to claim 4, characterized in that: A bottom plate (24) is fixedly connected to the bottom of the support leg (23). Two second connecting plates (25) are fixedly connected to the outside of the operation table (1).
6. The slag removal and coating machine for steel templates used in the production of diatomaceous earth boards according to claim 5, characterized in that: A hydraulic cylinder (26) is fixedly connected to the top of the second connecting plate (25). Two telescopic columns (27) are fixedly connected to the driving end of the hydraulic cylinder (26). A pushing plate (28) is fixedly connected to the top of the telescopic column (27).
7. The slag removal and coating machine for steel formwork used in the production of diatomaceous earth boards according to claim 1, characterized in that: A housing (29) is fixedly connected to the top of the support column (2). A plurality of rotating columns (30) are fixedly connected to the inside of the housing (29).
8. The slag removal and film coating machine for steel templates used in the production of diatomaceous earth boards according to claim 7, characterized in that: A plurality of limiting blocks (31) are fixedly connected to the outside of the rotating column (30). Two support blocks (32) are rotatably connected to the outside of the rotating column (30). A plurality of limiting columns (33) are fixedly connected to the inside of the housing (29).