Grinding mechanism for exhaust manifold of dual-fuel engine
By designing the grinding mechanism of components such as frame body and lifting frame, the problem of unstable clamping of exhaust manifolds is solved, and the stable grinding and fixing of exhaust manifolds is achieved, and the stability during the grinding process is improved.
Patent Information
- Application Number
- CN202421498258.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-06-28
AI Technical Summary
In the prior art, the dual-fuel engine exhaust manifold has unstable clamping during grinding, resulting in flatness defects and air leakage at the connection.
A grinding mechanism including a frame body, a lifting frame, a clamping frame, a slide rod and a limiting mechanism is designed. By adjusting the clamping frame position and the slide rod position, the exhaust manifold is stably clamped, and the fixed stability is improved by using a guide rod and a protective plate.
The stable clamping of the exhaust manifold is achieved, the fixed stability during the grinding process is improved, and the occurrence of air leakage is avoided.
Smart Images

Figure CN223160659U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of exhaust manifold processing, and more specifically to a grinding mechanism for the exhaust manifold of a dual-fuel engine. Background Technique
[0002] A dual-fuel engine is an engine that can burn two types of fuels, mostly a diesel-natural gas dual-fuel engine. One of the components of the engine is the exhaust manifold, which is used to collect the exhaust gas from each cylinder and introduce it into the exhaust main pipe.
[0003] After retrieval, the Chinese patent document with the publication number CN210253494U discloses an exhaust manifold processing device. When performing processing operations such as grinding, cutting, and polishing on the exhaust manifold, the first fan in the dust suction body is driven to work, and the generated flying dust and other debris can be sucked into the dust suction body and discharged through the dust exhaust pipe to a position that does not affect the surrounding environment, thereby greatly reducing the harm to the surrounding environment. However, there are still the following defects. Since the exhaust manifold is mostly of a special-shaped structure, it is easy to occur that the clamping is unstable when using a clamping plate for clamping, resulting in defects in the flatness of the ground exhaust manifold, and thus causing air leakage at the connection. Content of the Utility Model
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a grinding mechanism for the exhaust manifold of a dual-fuel engine to solve the problems existing in the above-mentioned background technique.
[0005] The utility model provides the following technical solutions: A grinding mechanism for the exhaust manifold of a dual-fuel engine includes a frame body. A power machine box is provided on the outer wall of the top of the frame body, and a grinding disc is fixed to the output shaft of the power machine box by bolts. A lifting frame is provided on one side of the frame body, and the lifting frame is connected to the frame body through a lifting mechanism. Two clamping frames are slidably connected to the inner wall of the bottom of the lifting frame. An adjusting mechanism for driving the two clamping frames to move towards each other is provided on the outer wall of one side of the lifting frame. Avoidance openings penetrating the clamping frames are provided on one side of each of the two clamping frames. Sliding openings are provided on the opposite sides of the two clamping frames, and sliding rods are slidably connected in the sliding openings. A limiting mechanism for fixing the position of the sliding rods is provided on the top of the clamping frame, and a clamping plate is welded to one end of the sliding rod.
[0006] Further, the lifting mechanism includes an electric telescopic rod, and the electric telescopic rod is fixed to the inner wall of one side of the frame body by bolts, and the piston rod of the electric telescopic rod passes through the frame body and is fixed to the lifting frame.
[0007] Further, a plurality of guide rods are welded to the bottom of the lifting frame, and all the guide rods pass through the frame body and are slidably connected to the frame body.
[0008] Further, the adjusting mechanism includes a bidirectional lead screw rotatably connected between the inner walls on both sides of the lifting frame, and the bidirectional lead screw is threadedly connected to the two clamping frames. Both ends of the bidirectional lead screw pass through the lifting frame and are fixed with rotary handles by bolts.
[0009] Further, the limiting mechanism includes a sliding hole opened at the top of the clamping frame and communicating with the sliding port. A positioning block is slidably connected in the sliding hole. A plurality of uniformly distributed positioning grooves are opened at the top of the sliding rod, and the positioning block is snapped into the positioning groove. A sliding cover is slidably connected to the top of the clamping frame and can contact the positioning block.
[0010] Further, a baffle is welded to one end of the sliding rod.
[0011] Further, rubber pads are bonded to one side of each of the two clamping plates.
[0012] Further, a protective plate is welded to the top of the lifting frame. Two card slots are opened at both ends of the protective plate, and cushion blocks are inserted into the two card slots at the same end.
[0013] Technical effects and advantages of the present utility model:
[0014] 1. By providing the clamping frame and the avoidance opening, the position of the clamping frame is adjusted to enable the concentrator pipe of the exhaust manifold to pass through the avoidance opening of the clamping frame, and the sliding rod is slid to change the position of the clamping plate, so that the exhaust manifold does not contact the avoidance opening, thereby enabling stable clamping and fixing of the branch pipe of the exhaust manifold and improving the stability of the device for fixing the exhaust manifold.
[0015] 2. By providing the guide rod, the guide rod restricts the moving direction of the lifting frame, avoids the rotation of the lifting frame during the lifting process, and makes the lifting of the lifting frame more stable.
[0016] 3. By providing the cushion block, another cushion block can be inserted into the top of the cushion block, thereby adjusting the gap between the exhaust manifold and the protective plate, enabling the cushion block to support the exhaust manifold and making the clamping of the exhaust manifold more stable. Brief Description of the Drawings
[0017] Figure 1 It is a schematic upper three-dimensional structure diagram of the present utility model.
[0018] Figure 2 It is a schematic lower three-dimensional structure diagram of the present utility model.
[0019] Figure 3 It is a schematic enlarged structure diagram of the clamping frame of the present utility model.
[0020] Figure 4 It is a schematic partial sectional structure diagram of the present utility model.
[0021] Figure 5 This is a partially enlarged structural schematic diagram of the present utility model.
[0022] The reference numerals are: 1, frame body; 2, power machine box; 3, grinding disc; 4, lifting frame; 5, protection plate; 6, guide rod; 7, electric telescopic rod; 8, rubber pad; 9, clamping plate; 10, avoidance opening; 11, sliding rod; 12, bidirectional lead screw; 13, clamping frame; 14, sliding cover; 15, sliding hole; 16, positioning groove; 17, baffle; 18, positioning block; 19, cushion block; 20, clamping groove. Specific embodiments
[0023] Next, the technical solutions in the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the present utility model. In addition, the forms of the various structures described in the following embodiments are merely examples, and the present utility model is not limited to the various structures described in the following embodiments. All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
[0024] Referring to Figures 1-5 , the present utility model provides a double-fuel engine exhaust manifold grinding mechanism, including a frame body 1. A power machine box 2 is provided on the outer wall of the top of the frame body 1. A grinding disc 3 is fixed to the output shaft of the power machine box 2 by bolts. A lifting frame 4 is provided on one side of the frame body 1, and the lifting frame 4 is connected to the frame body 1 through a lifting mechanism. Two clamping frames 13 are slidably connected to the inner wall of the bottom of the lifting frame 4. An adjusting mechanism for driving the two clamping frames 13 to move towards each other is provided on the outer wall of one side of the lifting frame 4. Avoidance openings 10 penetrating through the clamping frames 13 are provided on one side of each of the two clamping frames 13. Sliding openings are provided on the opposite sides of the two clamping frames 13, and sliding rods 11 are slidably connected in the sliding openings. A limiting mechanism for fixing the position of the sliding rod 11 is provided on the top of the clamping frame 13. One end of the sliding rod 11 is welded with a clamping plate 9. Rubber pads 8 are bonded to one side of each of the two clamping plates 9 to prevent the clamping plate 9 from directly contacting the exhaust manifold and protect the clamped exhaust manifold. During use, place the exhaust manifold on the lifting frame 4, adjust the position of the clamping frame 13 through the adjusting mechanism, so that the concentrator of the exhaust manifold passes through the avoidance opening 10 of the clamping frame 13, slide the sliding rod 11, change the position of the clamping plate 9, so that the exhaust manifold does not contact the avoidance opening 10, and use the limiting mechanism to fix the sliding rod 11, thereby completing the fixation of the exhaust manifold. Then use the lifting mechanism to adjust the position of the lifting frame 4 to make the exhaust manifold contact the grinding disc 3. Then start the power machine box 2, and the power machine box 2 drives the grinding disc 3 to rotate to grind the exhaust manifold, thereby completing the grinding of the exhaust manifold, strengthening the fixation during the grinding of the exhaust manifold, and improving the fixing stability of the device.
[0025] Among them, the lifting mechanism includes an electric telescopic rod 7. The electric telescopic rod 7 is fixed to the inner wall of one side of the frame body 1 by bolts, and the piston rod of the electric telescopic rod 7 passes through the frame body 1 and is fixed to the lifting frame 4. By starting the electric telescopic rod 7, the electric telescopic rod 7 can drive the lifting frame 4 to move up and down, thereby changing the position of the exhaust manifold, making the exhaust manifold contact the grinding disc 3, and then grinding it. A plurality of guide rods 6 are welded to the bottom of the lifting frame 4, and all the plurality of guide rods 6 pass through the frame body 1 and are slidably connected to the frame body 1. The guide rods 6 limit the moving direction of the lifting frame 4, avoid the lifting frame 4 from rotating during the lifting process, and at the same time make the lifting of the lifting frame 4 more stable.
[0026] Among them, the adjusting mechanism includes a bidirectional lead screw 12. The bidirectional lead screw 12 is rotatably connected between the inner walls on both sides of the lifting frame 4, and the bidirectional lead screw 12 is threadedly connected to the two clamping frames 13. At both ends of the bidirectional lead screw 12, a turning handle is fixed through the lifting frame 4 by bolts. By turning the turning handle, the turning handle drives the bidirectional lead screw 12 to rotate, thereby driving the two clamping frames 13 to move towards each other, and then clamping and fixing the exhaust manifold.
[0027] Among them, the limiting mechanism includes a sliding hole 15. The sliding hole 15 is opened at the top of the clamping frame 13, and the sliding hole 15 communicates with the sliding port. A positioning block 18 is slidably connected in the sliding hole 15. A plurality of uniformly distributed positioning grooves 16 are opened at the top of the sliding rod 11, and the positioning block 18 is clamped into the positioning groove 16. A sliding cover 14 is slidably connected to the top of the clamping frame 13, and the sliding cover 14 can contact the positioning block 18. By sliding the sliding rod 11, the sliding rod 11 drives the clamping plate 9 to move, thereby adjusting the positions of the clamping plate 9 and the clamping frame 13, and then avoiding the situation that the exhaust manifold is too wide to be clamped by the clamping frame 13. During the movement of the sliding rod 11, the positioning groove 16 at the top of the sliding rod 11 will squeeze the positioning block 18 to slide in the sliding hole 15, so that the positioning block 18 is located in another positioning groove 16. Then slide the sliding cover 14 to make the sliding cover 14 contact the positioning block 18 to limit the positioning block 18, thereby completing the fixation of the sliding rod 11. A baffle 17 is welded to one end of the sliding rod 11, which can prevent the sliding rod 11 from sliding out of the sliding port.
[0028] Among them, a protective plate 5 is welded to the top of the lifting frame 4. The protective plate 5 protects the bidirectional lead screw 12 to prevent the powder generated by grinding from falling onto the bidirectional lead screw 12. Two card slots 20 are opened at both ends of the protective plate 5. A cushion block 19 is inserted into the two card slots 20 at the same end. Another cushion block 19 can be inserted into the top of the cushion block 19, thereby adjusting the gap between the exhaust manifold and the protective plate 5, enabling the cushion block 19 to support the exhaust manifold and making the clamping of the exhaust manifold more stable.
[0029] Working principle of the utility model: When in use, place the exhaust manifold on the lifting frame 4, rotate the rotary handle, the rotary handle drives the bidirectional lead screw 12 to rotate, thereby driving the two clamping frames 13 to move towards each other, slide the sliding rod 11, change the position of the clamping plate 9, so that the exhaust manifold does not contact the avoidance port 10, slide the sliding cover 14, make the sliding cover 14 contact with the positioning block 18, limit the positioning block 18, thereby completing the fixation of the sliding rod 11, and further completing the fixation of the exhaust manifold. Start the electric telescopic rod 7, the electric telescopic rod 7 can drive the lifting frame 4 to move up and down, thereby changing the position of the exhaust manifold, making the exhaust manifold contact with the grinding disc 3, and then start the power machine box 2, the power machine box 2 drives the grinding disc 3 to rotate, and grind the exhaust manifold, thereby completing the grinding of the exhaust manifold, and strengthening the fixation during the grinding of the exhaust manifold.
[0030] Finally, several points should be noted: In the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, and can also be the communication inside two components. It can be directly connected. "Up", "down", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change;
[0031] In the attached drawings of the disclosed embodiments of the utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the utility model can be combined with each other.
Claims
1. A polishing mechanism for the exhaust manifold of a dual-fuel engine, comprising a frame body (1), characterized in that: A power supply chassis (2) is provided on the outer wall of the top of the frame body (1). A grinding disc (3) is fixedly connected to the output shaft of the power supply chassis (2). A lifting frame (4) is provided on one side of the frame body (1), and the lifting frame (4) is connected to the frame body (1) through a lifting mechanism. Two clamping frames (13) are slidably connected to the inner wall of the bottom of the lifting frame (4). An adjusting mechanism for driving the two clamping frames (13) to move towards each other is provided on the outer wall of one side of the lifting frame (4). Avoidance openings (10) penetrating the clamping frames (13) are formed on one side of each of the two clamping frames (13). Slide openings are formed on the opposite sides of the two clamping frames (13), and slide rods (11) are slidably connected in the slide openings. A limiting mechanism for fixing the position of the slide rods (11) is provided on the top of the clamping frames (13). One end of the slide rod (11) is fixedly connected to a clamping plate (9).
2. The grinding mechanism for the exhaust manifold of a dual-fuel engine according to claim 1, wherein: The lifting mechanism includes an electric telescopic rod (7). The electric telescopic rod (7) is fixedly connected to the inner wall of one side of the frame body (1), and the piston rod of the electric telescopic rod (7) passes through the frame body (1) and is fixed to the lifting frame (4).
3. A polishing mechanism for the exhaust manifold of a dual-fuel engine according to claim 2, characterized in that: A plurality of guide rods (6) are fixedly connected to the bottom of the lifting frame (4). The plurality of guide rods (6) all pass through the frame body (1) and are slidably connected to the frame body (1).
4. A polishing mechanism for the exhaust manifold of a dual-fuel engine according to claim 1, characterized in that: The adjusting mechanism includes a bidirectional lead screw (12). The bidirectional lead screw (12) is rotatably connected between the inner walls of both sides of the lifting frame (4), and the bidirectional lead screw (12) is threadedly connected to the two clamping frames (13). Both ends of the bidirectional lead screw (12) pass through the lifting frame (4) and are fixedly connected with turning handles.
5. A polishing mechanism for the exhaust manifold of a dual-fuel engine according to claim 1, characterized in that: The limiting mechanism includes a sliding hole (15). The sliding hole (15) is formed in the top of the clamping frame (13), and the sliding hole (15) communicates with the slide opening. A positioning block (18) is slidably connected in the sliding hole (15). A plurality of uniformly distributed positioning grooves (16) are formed in the top of the slide rod (11), and the positioning block (18) is snapped into the positioning groove (16). A sliding cover (14) is slidably connected to the top of the clamping frame (13), and the sliding cover (14) can be in contact with the positioning block (18).
6. The polishing mechanism for the exhaust manifold of a dual-fuel engine according to claim 5, characterized in that: One end of the slide rod (11) is fixedly connected to a baffle (17).
7. A grinding mechanism for the exhaust manifold of a dual-fuel engine according to claim 1, characterized in that: Rubber pads (8) are fixedly connected to one side of each of the two clamping plates (9).
8. A grinding mechanism for the exhaust manifold of a dual-fuel engine according to claim 1, characterized in that: A protective plate (5) is fixedly connected to the top of the lifting frame (4). Two card slots (20) are formed at both ends of the protective plate (5). Cushion blocks (19) are inserted into the two card slots (20) at the same end.
Citation Information
Patent Citations
Exhaust manifold machining equipment
CN210253494U