Fixture for photovoltaic module frame profile

By designing a fixture for photovoltaic module frame profiles, using a combined positioning structure and clamping device of the base and cover plate, the problem of uneven stress during the processing process is solved, uniform clamping is achieved, and deformation and tear is avoided, and processing effect is improved.

CN223160813UActive Publication Date: 2025-07-29ZHEJIANG BOFAY ELECTRIC CO LTD
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Patent Information

Application Number
CN202422376646.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-29
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

During the processing process, photovoltaic module frame profiles are prone to deformation or tear due to uneven external forces at different locations, and existing fixtures are difficult to effectively solve this problem.

Method used

A clamp is designed, including a base and a cover plate, and the vertical positioning is achieved through the positioning structure, and the clamping device is achieved horizontal positioning. The profile is uniformly clamped with the support and the clamping block to ensure that the profile is subjected to uniform force in both directions.

Benefits of technology

The photovoltaic module frame profiles are uniformly subjected to stress during processing, avoid deformation and tear, have good clamping effect, simple structure and easy to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fixture for a photovoltaic module frame profile, which comprises a base and a cover plate arranged above the base, at least one accommodating cavity used for accommodating the frame profile is formed between the base and the cover plate, the cover plate is connected with a positioning structure, and the positioning structure can limit the distance between the cover plate and the base. The frame profile can be positioned in the vertical direction through the base and the cover plate; a clamping device is arranged on the cover plate, and the frame profile can be positioned in the horizontal direction through the clamping device; the frame profile is positioned in the vertical direction through cooperation of the base and the cover plate, positioning of the frame profile in the horizontal direction is achieved through the clamping device, then the frame profile is clamped and fixed in the containing cavity, and the good clamping effect is achieved; and the frame profile is clamped through force in the horizontal direction and force in the vertical direction at the same time, so that stress on the frame profile is more uniform, the force borne in the single direction is reduced, and it is better guaranteed that the frame profile does not deform when clamped.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic module frames, and particularly relates to a fixture for a profile of a photovoltaic module frame. Background Art

[0002] In a solar photovoltaic module, a laminate including a solar cell is sealed and fixed by a photovoltaic module frame. The functions of the module frame are to enhance the mechanical strength of the module, seal the edge of the module laminate, and fix the module on a bracket through the frame. The strength of the module frame determines the overall strength of the solar photovoltaic module.

[0003] The profile that constitutes the photovoltaic module frame is an object with a certain geometric shape made of a material with a certain strength and toughness through processes such as rolling, extrusion, and casting. Generally, three of the four sides of the profile are flat, and the other side is an inlay surface. The inlay surface needs to inlay the laminate including the solar cell, so the inlay surface is irregular, and openings for inlaying are provided on this side. When processing the profile, traditional fixtures are generally used to clamp both sides of the inlay surface of the profile. However, since the external forces borne by different positions of the profile are different, and there are openings on the inlay surface, this causes deformation or even tearing to easily occur at some positions of the profile.

[0004] Based on the above situation, the utility model provides a fixture for a profile of a photovoltaic module frame, which can effectively solve one or more of the above problems. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a fixture for a profile of a photovoltaic module frame.

[0006] The utility model is achieved by the following technical solutions:

[0007] A fixture for a profile of a photovoltaic module frame includes a base and a cover plate arranged above the base. At least one accommodation cavity for accommodating the profile of the frame is formed between the base and the cover plate. A positioning structure is connected to the cover plate, and the positioning structure can limit the distance between the cover plate and the base, so that the positioning of the profile of the frame in the vertical direction can be realized through the base and the cover plate. A clamping device is provided on the cover plate, and the positioning of the profile of the frame in the horizontal direction can be realized through the clamping device.

[0008] Preferably, a positioning groove is provided on the base corresponding to each accommodation cavity, and the positioning groove is at least a part of the accommodation cavity.

[0009] Preferably, a support member is provided at the bottom of the positioning groove, and the support member can abut against the bottom surface of the profile of the frame.

[0010] Preferably, adjustment holes corresponding to each receiving cavity and communicating with the corresponding receiving cavity are provided on the top surface of the cover plate. The clamping device includes a moving member and a driving member for driving the moving member to move. A clamping block is provided in each adjustment hole. The top end of the clamping block is connected to the moving member. The bottom end of the clamping block is located below the cover plate, and one side of the clamping block can abut against the side surface of the frame profile.

[0011] Preferably, the projection of at least part of the adjustment holes on the horizontal plane coincides with the projection of the receiving cavity on the horizontal plane, and the projection of part of the receiving cavity on the horizontal plane does not coincide with the projection of the adjustment holes on the horizontal plane.

[0012] Preferably, a fixing block is further provided in each receiving cavity. The top end of the fixing block is connected to the cover plate, and one side of the fixing block close to the clamping block can abut against the side surface of the frame profile.

[0013] Preferably, a positioning plate is connected to one side of the cover plate, and one side of the positioning plate abuts against the base.

[0014] Preferably, the positioning structure is a cylinder, and the cover plate and the cylinder are connected by a connecting member.

[0015] Compared with the prior art, the present utility model has the following advantages and beneficial effects:

[0016] The fixture for the frame profile of the photovoltaic module of the present utility model has a simple structure and is convenient to use. The positioning of the frame profile in the vertical direction is realized through the cooperation of the base and the cover plate, and the positioning of the frame profile in the horizontal direction is realized through the clamping device. Then, the frame profile is clamped and fixed in the receiving cavity, and has a good clamping effect; and the frame profile is clamped by the forces in the horizontal and vertical directions at the same time, so that the force on the frame profile is more uniform, the force in a single direction is reduced, and it is better ensured that the frame profile will not be deformed during clamping. Description of the Drawings

[0017] Figure 1 is a schematic structural diagram of an embodiment of the present utility model;

[0018] Figure 2 is a schematic structural diagram of another embodiment of the present utility model;

[0019] Figure 3 is a schematic structural diagram of still another embodiment of the present utility model;

[0020] Figure 4 is Figure 2 a schematic structural diagram of the support member in Detailed Embodiments

[0021] To enable those skilled in the art to better understand the technical solution of the present utility model, the preferred implementation of the present utility model will be described below in conjunction with specific embodiments. However, it should be understood that the drawings are only for illustrative purposes and cannot be construed as a limitation of this patent; to better illustrate this embodiment, some components in the drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted. The positional relationships described in the drawings are only for illustrative purposes and cannot be construed as a limitation of this patent.

[0022] Embodiment 1:

[0023] As Figures 1 to 4 shown, the present utility model provides a fixture for the frame profile of a photovoltaic module, including a base 1 and a cover plate 2 arranged above the base 1. At least one accommodation cavity 3 for accommodating the frame profile 9 is formed between the base 1 and the cover plate 2. A positioning structure 5 is connected to the cover plate 2, and the positioning structure 5 can limit the distance between the cover plate 2 and the base 1, so that the frame profile 9 can be positioned in the vertical direction through the base 1 and the cover plate 2; a clamping device 4 is provided on the cover plate 2, and the frame profile 9 can be positioned in the horizontal direction through the clamping device 4.

[0024] In this application, the number of the accommodation cavities 3 is two.

[0025] In this application, the frame profile 9 is positioned in the vertical direction through the cooperation of the base 1 and the cover plate 2, and the frame profile 9 is positioned in the horizontal direction through the clamping device 4, so that the frame profile 9 is clamped and fixed in the accommodation cavity 3, having a good clamping effect; and the frame profile 9 is clamped by the forces in the horizontal and vertical directions at the same time, making the force on the frame profile 9 more uniform, the force in a single direction reduced, and better ensuring that the frame profile 9 will not be deformed during clamping.

[0026] Preferably, a positioning groove 11 is provided on the base 1 corresponding to each accommodation cavity 3, and the positioning groove 11 is at least a part of the accommodation cavity 3.

[0027] Further, a support member 12 is provided at the bottom of the positioning groove 11, and the support member 12 can abut against the bottom surface of the frame profile 9.

[0028] Since the bottom surface of the frame profile 9 is irregular in shape, if the bottom surface of the frame profile 9 is directly in contact with the bottom surface of the accommodation cavity, it may cause uneven force on the bottom surface of the frame profile 9 during clamping, and then cause deformation of the bottom surface of the frame profile 9. Therefore, in this application, a support member 12 is provided on the bottom surface of the positioning groove 11, and the bottom surface of the frame profile 9 is uniformly stressed through the support member 12.

[0029] In this embodiment, at least the top surface of the support member 12 fits with the bottom surface of the frame profile 9, and the material of the support member has good compressive capacity. By increasing the stress area of the frame profile 9, deformation of the frame profile 9 during clamping is avoided, ensuring a good clamping effect.

[0030] In another embodiment, the material of the support member 12 is an elastomer such as silicone. It will deform during compression and fit with the bottom surface of the frame profile 9, thereby increasing the stress area of the frame profile 9, avoiding deformation of the frame profile 9 during clamping, and ensuring a good clamping effect.

[0031] As Figure 2 and 4 shown, in yet another embodiment, a fluid cavity 121 is provided in the support member 12. A fluid is contained in the fluid cavity 121. A plurality of lifting ports communicating with the fluid cavity 121 are provided at the top of the support member 12. Each lifting port extends downward to form a lifting tube 123, and the bottom end of the lifting tube 123 communicates with the fluid cavity 121; a lifting rod 124 is movably connected in the lifting tube 123, and the top end of the lifting rod 124 is connected to a support plate 125; when the support member 12 is not stressed, the bottom end of the lifting rod 124 is located in the middle of the lifting tube 123. At this time, the fluid fills the fluid cavity 121 and the part of the lifting tube 123 below the lifting rod 124; when the bottom surface of the frame profile 9 acts on the support member 12, the lifting rods 124 at different positions will adjust their heights to fit with the bottom surface of the frame profile 9, and can adapt to a plurality of frame profiles 9 with different bottom surfaces; the fluid can be a liquid or a gas. Since the molecular spacing of the gas is relatively large and the compressibility is good, the fluid is preferably a liquid; using the support plate 125 can increase the contact surface with the frame profile 9 and avoid deformation of the frame profile 9 at the contact position.

[0032] Preferably, adjustment holes 21 communicating with the corresponding accommodation cavities 3 are provided on the top surface of the cover plate 2 corresponding to each accommodation cavity 3. The clamping device 4 includes a moving member 41 and a driving member 42 for driving the moving member 41 to move. A clamping block 43 is provided in each adjustment hole 21. The top end of the clamping block 43 is connected to the moving member 41. The bottom end of the clamping block 43 is located below the cover plate 2, and one side of the clamping block 43 can abut against the side surface of the frame profile 9.

[0033] The driving member can be one or a combination of a cylinder, a linear motor, a ball screw structure, and a crank-slider structure.

[0034] Further, at least a part of the projection of the adjustment hole 21 on the horizontal plane coincides with the projection of the accommodation cavity 3 on the horizontal plane, and a part of the projection of the accommodation cavity 3 on the horizontal plane does not coincide with the projection of the adjustment hole 21 on the horizontal plane.

[0035] In this embodiment, one side of the frame profile 9 abuts against the side surface of the clamping block 43, and the other side abuts against the side surface of the positioning groove 11, which can not only ensure a good clamping effect, but also has a simple structure and reduces the production cost of the fixture.

[0036] As Figure 3 shown, in another embodiment, a fixing block 44 is further provided in each accommodation cavity 3. The top end of the fixing block 44 is connected to the cover plate 2, and one side of the fixing block 44 close to the clamping block 43 can abut against one side of the frame profile 9, and the other side of the frame profile 9 abuts against the side surface of the clamping block 43.

[0037] Preferably, a positioning plate 22 is connected to one side of the cover plate 2, and one side of the positioning plate 22 abuts against the base 1.

[0038] Through the positioning plate 22, the relative position between the cover plate 2 and the base 1 can be limited, ensuring a high clamping accuracy for the frame profile 9 and reducing the matching difficulty with the gas equipment.

[0039] Preferably, the positioning structure 5 is a cylinder, and the cover plate 2 and the cylinder are connected through a connecting member.

[0040] Through the cylinder, it has a fast reaction speed and can improve the clamping effect on the premise of ensuring the clamping effect; in other embodiments, the positioning structure can also be a combination of one or more of a cylinder, a linear motor, a ball screw structure, and a crank-slider structure.

[0041] According to the description and drawings of the present invention, those skilled in the art can easily manufacture or use the fixture for the frame profile of the photovoltaic module of the present invention and can produce the positive effects recorded in the present invention.

[0042] Unless otherwise specified, in this utility model, if there are terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing this utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms used to describe the orientation or positional relationship in this utility model are only for illustrative purposes and should not be construed as a limitation of this patent. For those of ordinary skill in the art, the specific meanings of the above terms can be understood by combining the drawings and according to specific circumstances.

[0043] Unless otherwise clearly specified and defined, in this utility model, if there are terms such as "arranged", "connected" and "coupled", they should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0044] The above are only the preferred embodiments of this utility model, and do not impose any form of limitation on this utility model. Any simple modification or equivalent change made to the above embodiments based on the technical essence of this utility model shall fall within the protection scope of this utility model.

Claims

1. A fixture for the frame profile of a photovoltaic module, characterized in that: It includes a base (1) and a cover plate (2) arranged above the base (1). At least one accommodation cavity (3) for accommodating a frame profile is formed between the base (1) and the cover plate (2). A positioning structure (5) is connected to the cover plate (2). The positioning structure (5) can limit the distance between the cover plate (2) and the base (1), and thus the frame profile can be positioned in the vertical direction through the base (1) and the cover plate (2). A clamping device (4) is provided on the cover plate (2), and the frame profile can be positioned in the horizontal direction through the clamping device (4).

2. The fixture for the photovoltaic module frame profile according to claim 1, characterized in that: Corresponding to each accommodation cavity (3), a positioning groove (11) is provided on the base (1), and the positioning groove (11) is at least a part of the accommodation cavity (3).

3. The fixture for the photovoltaic module frame profile according to claim 2, characterized in that: A support member (12) is provided at the bottom of the positioning groove (11), and the support member (12) can abut against the bottom surface of the frame profile.

4. The fixture for the photovoltaic module frame profile according to claim 1, characterized in that: Adjustment holes (21) communicating with the corresponding accommodation cavities (3) are formed on the top surface of the cover plate (2) corresponding to each accommodation cavity (3). The clamping device (4) includes a moving member (41) and a driving member (42) for driving the moving member (41) to move. A clamping block (43) is provided in each adjustment hole (21). The top end of the clamping block (43) is connected to the moving member (41). The bottom end of the clamping block (43) is located below the cover plate (2), and one side of the clamping block (43) can abut against the side surface of the frame profile.

5. The fixture for the photovoltaic module frame profile according to claim 4, characterized in that: At least part of the projection of the adjustment holes (21) on the horizontal plane coincides with the projection of the accommodation cavities (3) on the horizontal plane, and part of the projection of the accommodation cavities (3) on the horizontal plane does not coincide with the projection of the adjustment holes (21) on the horizontal plane.

6. The fixture for the photovoltaic module frame profile according to claim 4, characterized in that: A fixing block (44) is further provided in each accommodation cavity (3). The top end of the fixing block (44) is connected to the cover plate (2), and the side of the fixing block (44) close to the clamping block (43) can abut against the side surface of the frame profile.

7. The jig for the photovoltaic module frame profile according to claim 1, characterized in that: A positioning plate (22) is connected to one side of the cover plate (2), and one side of the positioning plate (22) abuts against the base (1).

8. The jig for the photovoltaic module frame profile according to claim 1, wherein: The positioning structure (5) is a cylinder, and the cover plate (2) and the cylinder are connected through a connecting member.