Anti-stripping structure and photovoltaic frame corner brace machining sawing machine discharging manipulator
By designing an anti-detachment structure on the cutting robot of the photovoltaic frame angle code machining saw machine, the rapid replacement of the anti-slip pad and the stable clamping of materials are achieved, and the problem of dismantling the robot in the replacement of the anti-slip pad in the prior art is solved, and the production efficiency and material stability are improved.
Patent Information
- Application Number
- CN202422389745.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The anti-slip pad replacement process of the existing photovoltaic frame angle code machining sawing machine cutting robot requires dismantling the entire robot, resulting in a large workload of staff, long downtime, and low practicality.
An anti-detachment structure is designed, including a mounting base, side clamp, electric push rod, slide groove, clamp slot and suction cup. The threaded rod is driven by the motor to slide the side clamp. Combined with the use of electric push rod and suction cup, it realizes rapid replacement of anti-slip pads and stable clamping of materials.
The replacement process of anti-slip pads is simplified, the workload of staff is reduced, downtime is shortened, production efficiency is improved, and the stability of materials is enhanced to avoid falling off.
Smart Images

Figure CN223160965U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of processing of photovoltaic frame corner codes, in particular to an anti-dropping structure and a blanking manipulator for a sawing machine for processing photovoltaic frame corner codes. Background Technique
[0002] The photovoltaic frame is an important part of the photovoltaic module and is a frame structure material mainly used for fixing and sealing the photovoltaic module, which has a great influence on the life of the module and has high weather resistance requirements. According to the material, the photovoltaic frame can be divided into aluminum alloy frames, steel frames, and composite material frames. The photovoltaic frame needs to use aluminum corner codes to fix the solar frame and form a frame. The two ends are respectively inserted into the cavities of two aluminum frames, and riveting points are punched to firmly fix the frame. Generally, the corner code is first inserted into the short side, and the riveting point is punched, and the long side is not processed, and it is fixed when the solar module manufacturer forms the frame.
[0003] In the prior art, a sawing machine for processing photovoltaic frame corner codes is needed to process the frame corners. A blanking manipulator is used to place the material on the processing sawing machine, and the processing sawing machine is used to process the material. In order to prevent the material on the manipulator from falling off, an anti-slip pad is usually installed on the manipulator as an anti-dropping structure of the manipulator.
[0004] However, the existing anti-slip pads are usually fixed on the manipulator. When the anti-slip pad is damaged, the staff needs to replace it to improve the stability of the manipulator for clamping the material. The staff usually needs to disassemble the entire manipulator to remove the anti-slip pad on the manipulator and re-cover the anti-slip pad. The workload of the staff is large, the time consumption is long, the equipment downtime is long, it is not convenient for the staff to actually use, and the practicability is low. Content of the Utility Model
[0005] The purpose of the utility model is to provide an anti-dropping structure and a blanking manipulator for a sawing machine for processing photovoltaic frame corner codes to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: An anti-dropping structure, the anti-dropping structure includes: a mounting seat, a moving groove is opened on the mounting seat, and an electric push rod is arranged on the mounting seat;
[0007] A side clamping plate, a sliding groove and a clamping groove are opened on the side clamping plate.
[0008] Preferably, the moving groove is in a "convex" groove-shaped structure, a threaded rod is arranged in the moving groove, the threaded rod is rotatably connected with the mounting seat, the threaded rod passes through the hole opened on the side of the mounting seat and is fixedly connected with the transmission shaft of the motor, the motor is fixedly connected with the side of the mounting seat, and a mounting disc is fixedly connected to the mounting seat.
[0009] Preferably, the electric push rod is fixedly connected to the mounting seat, the telescopic end of the electric push rod is fixedly connected to the connecting plate, and a plurality of suction cups are fixedly connected to the connecting plate. The suction cups are connected to the air holes on the micro air pump fixedly connected to the side of the mounting seat through tubes.
[0010] Preferably, a slider is provided in the slide groove, the slider can move along the slide groove, the slider is fixedly connected to the movable plate, the slider is fixedly connected to the spring, the spring is provided in the slide groove, and the other end of the spring is fixedly connected to the side clamping plate.
[0011] Preferably, the threaded rod is threadedly connected to the protrusion on the side clamping plate, and the protrusion fixedly connected to the side clamping plate is stuck in the movable groove, and the side clamping plate can slide along the movable groove.
[0012] Preferably, a plurality of limit columns are fixedly connected to the movable plate, and the limit columns are in a square columnar structure. The limit columns can be snapped into the limit holes opened on the card block. The card block is fixedly connected to the anti-slip pad, and the card block can be snapped into the card slot opened on the side splint, and the card slot is in a square groove structure.
[0013] A cutting robot for a sawing machine for processing photovoltaic frame corners comprises the aforementioned anti-stripping structure.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The anti-slip structure and the photovoltaic frame angle code processing saw machine unloading robot proposed by the utility model have an anti-slip pad that will age and break after long-term use, and the staff needs to replace it. Pull the movable plate to move it along the slide groove. When the limit column fixedly connected to the movable plate is separated from the limit hole opened on the card block, the staff can take out the anti-slip pad and the card block along the card slot opened on the side clamping plate, and the staff can replace it, thereby improving the stability of the device when clamping objects and preventing materials from falling off. The structure is simple, and it is convenient for the staff to install and remove the anti-slip pad, and the staff does not need to disassemble the entire robot. Removing the anti-slip pad for replacement reduces the workload of the staff and is convenient for the staff to use. It also reduces the downtime of the device and improves production efficiency. The side clamps and the anti-slip pads slide along the moving groove, so that the anti-slip pads contact the side of the object and press the object tightly to clamp the object. At this time, the electric push rod pushes the connecting plate and the suction cup to approach and contact the side of the material, and starts the micro air pump to extract the air in the enclosed space formed by the suction cup and the side of the mounting seat, so that the suction cup can be firmly fixed on the side of the material. The above structures cooperate with each other to fix the material stably to prevent it from falling off, thereby improving the anti-falling effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the utility model;
[0017] Figure 2 forFigure 1 Schematic diagram of the enlarged structure at position A in
[0018] Figure 3 is Figure 1 Schematic diagram of the enlarged structure at position B in
[0019] Figure 4 is Figure 1 Schematic diagram of the enlarged structure at position C in
[0020] In the figure: 1, mounting base; 2, side clamping plate; 3, moving groove; 4, motor; 5, mounting plate; 6, electric push rod; 7, sliding groove; 8, clamping groove; 9, anti-slip pad; 10, clamping block; 11, limiting hole; 12, moving plate;
[0021] 13, limiting column; 14, slider; 15, spring; 16, micro air pump; 17, threaded rod; 18, connecting plate; 19, suction cup. Specific embodiments
[0022] In order to clearly and completely describe the purpose, technical solution of the present utility model, and make the advantages more clearly understood, the following further details the embodiments of the present utility model with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present utility model, rather than all of the embodiments, and are only used to explain the embodiments of the present utility model, not to limit the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present utility model.
[0023] Embodiment 1
[0024] Please refer to Figures 1-4 , the present utility model provides a technical solution: an anti-detaching structure, the anti-detaching structure includes: a mounting base 1, a moving groove 3 is opened on the mounting base 1, and an electric push rod 6 is arranged on the mounting base 1; a side clamping plate 2, a sliding groove 7 and a clamping groove 8 are opened on the side clamping plate 2, a photovoltaic frame corner code processing sawing machine blanking manipulator, including the anti-detaching structure;
[0025] During specific use, start the motor 4 to drive the threaded rod 17 to rotate along the threaded hole opened on the convex block on the side clamping plate 2, so that the side clamping plate 2 slides along the moving groove 3, so that the anti-slip pad 9 installed on the side clamping plate 2 contacts and presses against the side of the article, fixing the article. Start the electric push rod 6 to push the connecting plate 18 to approach and contact the material, so that the suction cup 19 on the connecting plate 18 is squeezed against the side of the material to form a closed space with the side of the mounting base 1. The micro air pump 16 pumps out the air in the cavity formed by the suction cup 19 and the side of the mounting base 1, so that the suction cup 19 firmly adheres to the side of the material, and then firmly fixes the connecting plate 18 and the suction cup 19 to the material, and fixes the solid on the device.
[0026] Example 2
[0027] On the basis of Example 1, a moving groove 3 is provided for the convenience of later use by the staff. The moving groove 3 is in a "convex"-shaped groove structure. A threaded rod 17 is arranged in the moving groove 3. The threaded rod 17 is rotatably connected to the mounting seat 1. The threaded rod 17 passes through the hole opened on the side of the mounting seat 1 and is fixedly connected to the transmission shaft of the motor 4. The motor 4 is fixedly connected to the side of the mounting seat 1. A mounting disc 5 is fixedly connected to the mounting seat 1. The device is mounted on the robotic arm through the mounting disc 5. The thread directions at both ends of the threaded rod 17 are opposite. Starting the motor 4 can drive the threaded rod 17 to rotate. The threaded rod 17 is threadedly connected to the convex block on the side clamping plate 2. The convex block fixedly connected to the side clamping plate 2 is stuck in the moving groove 3. The side clamping plate 2 can slide along the moving groove 3. Starting the motor 4 can drive the threaded rod 17 to rotate. The threaded rod 17 rotates along the threaded hole opened on the convex block on the side clamping plate 2, so that the side clamping plates 2 threadedly connected to both ends of the threaded rod 17 slide along the moving groove 3, making the anti-slip pad 9 contact and press against the side of the article to fix the article. A plurality of limiting columns 13 are fixedly connected to the moving plate 12. The limiting columns 13 are in a square columnar structure. The limiting columns 13 can be inserted into the limiting holes 11 opened on the clamping block 10. The clamping block 10 is fixedly connected to the anti-slip pad 9. The clamping block 10 can be inserted into the clamping groove 8 opened on the side clamping plate 2. The clamping groove 8 is in a square groove structure. The staff pulls the moving plate 12 to make the moving plate 12 move along the sliding groove 7, so that the limiting columns 13 fixedly connected to the moving plate 12 move to a position that does not interfere with the installation of the anti-slip pad 9. The clamping block 10 fixedly connected to the anti-slip pad 9 is aligned with the clamping groove 8 opened on the side clamping plate 2 and inserted. A slider 14 is arranged in the sliding groove 7. The slider 14 can move along the sliding groove 7. The slider 14 is fixedly connected to the moving plate 12. The slider 14 is fixedly connected to the spring 15. The spring 15 is arranged in the sliding groove 7. The other end of the spring 15 is fixedly connected to the side clamping plate 2. Releasing the moving plate 12, the spring 15 pushes the moving plate 12 and the slider 14 to move along the sliding groove 7, so that the limiting columns 13 fixedly connected to the moving plate 12 are inserted into the limiting holes 11 opened on the clamping block 10, fixing the clamping block 10 and the anti-slip pad 9 on the side clamping plate 2. The structure is simple, which is convenient for the staff to install the anti-slip pad 9 on the side clamping plate 2 without disassembling the entire manipulator for installation, facilitating the later use by the staff and having high practicability.
[0028] Example 3
[0029] On the basis of the second embodiment, an electric push rod 6 is provided to improve the anti-dropping effect of the structure. The electric push rod 6 is fixedly connected to the mounting base 1, and the telescopic end of the electric push rod 6 is fixedly connected to the connecting plate 18. A plurality of suction cups 19 are fixedly connected to the connecting plate 18. The suction cups 19 are connected to the air holes on the side of the micro air pump 16 fixedly connected to the side of the mounting base 1 through pipes. When the material is clamped on the device, the electric push rod 6 is started to push the connecting plate 18 and the suction cups 19 to approach and contact the material, so that the suction cups 19 are pressed against the side of the material. The micro air pump 16 is started to pump out the air in the space formed by the inner cavity of the suction cup 19 and the side of the mounting base 1, so that the suction cups 19 are firmly attached to the side of the material, and then the connecting plate 18 and the suction cups 19 are firmly fixed to the material, improving the stability of the material, avoiding the dropping of the material, and improving the anti-dropping effect of the device.
[0030] During actual use, the anti-slip pad 9 will age and be damaged after long-term use, and the staff needs to replace it. Pull the moving plate 12 to move it along the sliding groove 7. When the limiting column 13 fixedly connected to the moving plate 12 disengages from the limiting hole 11 opened on the clamping block 10, the staff can take out the anti-slip pad 9 and the clamping block 10 along the clamping groove 8 opened on the side clamping plate 2, and the staff can replace it, improving the stability of the device when clamping an object, avoiding the dropping of the material, with a simple structure, facilitating the installation and disassembly of the anti-slip pad 9 by the staff. The staff does not need to disassemble the entire manipulator to replace the anti-slip pad 9, reducing the workload of the staff, facilitating the actual use by the staff, and at the same time reducing the downtime of the device and improving the production efficiency. The side clamping plate 2 and the anti-slip pad 9 slide along the moving groove 3, so that the anti-slip pad 9 contacts and presses against the side of the article to clamp the article. At this time, the electric push rod 6 pushes the connecting plate 18 and the suction cups 19 to approach and contact the side of the material, and the micro air pump 16 is started to pump out the air in the closed space formed by the suction cup 19 and the side of the mounting base 1, so that the suction cup 19 can be firmly fixed to the side of the material. The above structures cooperate with each other, and the device can stably fix the material to avoid dropping, improving the anti-dropping effect of the device.
[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A material-stripping prevention structure, characterized in that: The anti-material-stripping structure comprises: a mounting seat (1), a movable groove (3) is provided on the mounting seat (1), and an electric push rod (6) is provided on the mounting seat (1); A side splint (2), wherein a slide groove (7) and a clamping groove (8) are provided on the side splint (2); The electric push rod (6) is fixedly connected to the mounting seat (1), the telescopic end of the electric push rod (6) is fixedly connected to the connecting plate (18), a plurality of suction cups (19) are fixedly connected to the connecting plate (18), and the suction cups (19) are connected to the air holes on the micro air pump (16) fixedly connected to the side of the mounting seat (1) through a tube; A slider (14) is provided in the chute (7), and the slider (14) can move along the chute (7). The slider (14) is fixedly connected to the movable plate (12). The slider (14) is fixedly connected to the spring (15). The spring (15) is provided in the chute (7), and the other end of the spring (15) is fixedly connected to the side clamping plate (2).
2. The anti-detaching structure according to claim 1, characterized in that: The movable groove (3) is a convex groove-shaped structure. A threaded rod (17) is provided in the movable groove (3). The threaded rod (17) is rotatably connected to the mounting seat (1). The threaded rod (17) passes through a hole provided on the side of the mounting seat (1) and is fixedly connected to the transmission shaft of the motor (4). The motor (4) is fixedly connected to the side of the mounting seat (1). A mounting plate (5) is fixedly connected to the mounting seat (1).
3. The anti-material-stripping structure according to claim 2, characterized in that: The threaded rod (17) is threadedly connected to the protrusion on the side clamping plate (2), and the protrusion fixedly connected to the side clamping plate (2) is clamped in the movable groove (3), and the side clamping plate (2) can slide along the movable groove (3).
4. A material preventing and discharging structure according to claim 1, characterized in that: The movable plate (12) is fixedly connected with a plurality of limiting columns (13), the limiting columns (13) are in a square columnar structure, the limiting columns (13) can be clamped into the limiting holes (11) provided on the clamping block (10), the clamping block (10) is fixedly connected to the anti-slip pad (9), and the clamping block (10) can be clamped into the clamping groove (8) provided on the side clamping plate (2), and the clamping groove (8) is in a square groove structure.
5. A photovoltaic frame corner code processing sawing machine blanking manipulator, characterized in that: The invention comprises the anti-material-stripping structure according to any one of claims 1 to 4.