Double-layer compacting machine for plastic-wood composite floor

Abstract

The utility model relates to the technical field of floor laminating equipment, in particular to a double-layer compacting machine for a plastic-wood composite floor, which reduces heat leakage during hot pressing and improves production efficiency by arranging a hot pressing table, and enables the lower surface of the floor to be uniformly stressed during hot pressing and improves product quality by arranging the hot pressing table. By arranging the separation conveying device, the feeding device, the first guide block, the second guide block and the discharging device, the floors are precisely limited during feeding, the hot pressing accuracy is improved, and the product quality is improved; comprising a body; the machine further comprises a separating and conveying device, a feeding device, a hot-pressing device and a discharging device, and the separating and conveying device, the feeding device, the hot-pressing device and the discharging device are all installed on the machine body. The machine body provides support, the separating and conveying device separates and conveys floors, the feeding device feeds the floors, the hot-pressing device conducts hot-pressing on the floors, and the discharging device limits the positions of the floors.

Description

Technical Field

[0001] The utility model relates to the technical field of floor laminating equipment, in particular to a double-layer compactor for plastic-wood composite floors. Background Art

[0002] When producing plastic-wood composite floors, it is necessary to perform hot pressing on the bonded composite floors to make the layers of the composite floors combine tightly.

[0003] For example, in a class of existing technologies represented by the utility model patent of a hot press for reinforced composite floors with the publication number CN205552789U, its main mechanisms include a pressing unit, a heat supply unit, and a conveying unit. The pressing unit presses the composite floor, the heat supply unit provides heat during pressing, and the conveying unit conveys the composite floor.

[0004] However, the existing technical equipment still has the following problems when in use: heat leaks at the conveying rollers during hot pressing, resulting in slow hot pressing and low production efficiency. Moreover, during hot pressing, the conveying rollers cause uneven stress on the lower surface of the floor, easily resulting in poor local bonding after hot pressing of the floor and poor product quality. In addition, it is difficult to accurately control the position of the floor during conveying by the existing conveying unit, and it is easy to fail to completely cover the floor or cover multiple floors at one time during hot pressing, resulting in poor product quality. Summary of the Utility Model

[0005] To solve the above technical problems, the utility model provides a double-layer compactor for plastic-wood composite floors, which reduces heat leakage during hot pressing by setting a hot pressing table, improves production efficiency, and makes the stress on the lower surface of the floor uniform during hot pressing by setting a hot pressing table, improving product quality. Moreover, by setting a separating and transporting device, a feeding device, a guiding block one, a guiding block two, and a discharging device, precise positioning of the floor is achieved during feeding, improving the accuracy of hot pressing and product quality.

[0006] A double-layer compactor for plastic-wood composite floors of the utility model includes a machine body; it further includes a separating and transporting device, a feeding device, a hot pressing device, and a discharging device. The separating and transporting device, the feeding device, the hot pressing device, and the discharging device are all installed on the machine body; the machine body provides support, the separating and transporting device separates and transports the floors, the feeding device feeds the floors, the hot pressing device hot presses the floors, and the discharging device limits the position of the floors.

[0007] Preferably, the machine body includes a plurality of support seats and a bottom plate, and the bottom plate is installed at the top of the plurality of support seats; the support seats buffer the vibration during machine operation, and the bottom plate provides support.

[0008] Preferably, the separating and transporting device includes two first brackets, a conveyor belt, a second bracket, two first cylinders, a partition board, and a third bracket. The two first brackets and the second bracket are both installed at the top end of the bottom plate. The conveyor belt is installed on the two first brackets. The two first cylinders are both installed at the bottom end of the middle part of the second bracket. The partition board is installed at the bottom ends of the two first cylinders. The third bracket is installed at the right part of the two first brackets. The conveyor belt transports the floors. The first cylinders provide power to drive the partition board to move up and down. When the partition board moves down, it separates multiple floors. The third bracket restricts the transporting position of the floors.

[0009] Preferably, the feeding device includes a fourth bracket, a second cylinder, and a pushing plate. The fourth bracket is installed at the top end of the bottom plate, and the fourth bracket is located in front of the two first brackets. The second cylinder is installed at the top end of the fourth bracket. The pushing plate is installed at the rear end of the second cylinder, and the pushing plate is in sliding fit with the third bracket. The second cylinder provides power to drive the pushing plate to move back and forth. When the pushing plate moves backward, it pushes the floor into the hot pressing device for hot pressing.

[0010] Preferably, the hot pressing device includes a hot pressing table, a first guiding block, a second guiding block, a fifth bracket, a hydraulic cylinder, multiple guide columns, and a hot pressing head. The hot pressing table and the fifth bracket are both installed at the top end of the bottom plate, and the hot pressing table is located behind the two first brackets. The first guiding block and the second guiding block are both installed at the top end of the hot pressing table, and a guiding groove is provided on the first guiding block. Multiple guiding holes are provided at the top end of the fifth bracket. The hydraulic cylinder is installed at the bottom end of the middle part of the fifth bracket. The multiple guide columns are respectively installed in the multiple guiding holes in a sliding manner. The hot pressing head is installed at the bottom ends of the hydraulic cylinder and the multiple guide columns. The hydraulic cylinder provides power to drive the hot pressing head to move up and down. When the hot pressing head moves down, it compresses the floor. At the same time, the hot pressing head generates heat to perform hot pressing on the floor. When feeding, the first guiding block and the second guiding block guide the floor.

[0011] Preferably, the discharging device includes a sixth bracket, a third cylinder, and a first stop block. The sixth bracket is installed at the top end of the bottom plate. The third cylinder is installed at the top end of the sixth bracket. The first stop block is installed at the left end of the third cylinder. The third cylinder provides power to drive the first stop block to move left and right. When feeding, the third cylinder drives the first stop block to move left, and the first stop block restricts the feeding position of the floor. After hot pressing, the third cylinder drives the first stop block to move right to facilitate discharging the floor.

[0012] Preferably, the discharging device includes a seventh bracket, a fourth cylinder, a second stop block, and a discharging slope. The seventh bracket and the discharging slope are both installed at the top end of the bottom plate. The fourth cylinder is installed at the top end of the seventh bracket. The second stop block is installed at the left end of the fourth cylinder. The fourth cylinder provides power to drive the second stop block to move left and right. When feeding, the fourth cylinder drives the second stop block to move left. When moving, the second stop block lifts the floor to facilitate discharging the floor. At the same time, the second stop block restricts the feeding position of the floor. After hot pressing, the fourth cylinder drives the second stop block to move right to facilitate discharging the floor.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: heat leakage can be reduced during hot pressing, and the production efficiency is relatively high; moreover, the floor is evenly stressed during hot pressing, and the product quality is relatively high; furthermore, accurate positioning of the floor can be achieved during feeding, the hot pressing accuracy is relatively high, and the product quality is relatively high. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is an isometric structural schematic diagram of the present utility model;

[0015] Figure 2 is an isometric structural schematic diagram of the fuselage;

[0016] Figure 3 is an isometric structural schematic diagram of the partition conveying device;

[0017] Figure 4 is an isometric structural schematic diagram of the feeding device;

[0018] Figure 5 is an isometric structural schematic diagram of the hot pressing device;

[0019] Figure 6 is an isometric structural schematic diagram of the support six and the cylinder three, etc.;

[0020] Figure 7 is an isometric structural schematic diagram of the support seven and the cylinder four, etc.

[0021] Reference numerals in the drawings: 01, fuselage; 11, support seat; 12, bottom plate; 02, partition conveying device; 21, support one; 22, conveyor belt; 23, support two; 24, cylinder one; 25, partition; 26, support three; 03, feeding device; 31, support four; 32, cylinder two; 33, push plate; 04, hot pressing device; 41, hot pressing table; 42, guide block one; 43, guide block two; 44, support five; 45, hydraulic cylinder; 46, guide post; 47, hot pressing head; 05, discharging device; 51, support six; 52, cylinder three; 53, stop block one; 61, support seven; 62, cylinder four; 63, stop block two; 64, discharging slope. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] For the convenience of understanding the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided so that the disclosure of the present utility model is thorough and comprehensive. Embodiment 1

[0023] As Figure 1As shown in the figure, it includes a fuselage 01; it also includes a partition conveying device 02, a feeding device 03, a hot pressing device 04, and a discharging device 05. The partition conveying device 02, the feeding device 03, the hot pressing device 04, and the discharging device 05 are all installed on the fuselage 01. The fuselage 01 provides support. The partition conveying device 02 conveys the floor in a partitioned manner. The feeding device 03 feeds the floor. The hot pressing device 04 hot presses the floor. The discharging device 05 restricts the position of the floor.

[0024] As Figure 2 shown, the fuselage 01 includes a plurality of support seats 11 and a bottom plate 12. The bottom plate 12 is installed at the top of the plurality of support seats 11.

[0025] As Figure 3 shown, the partition conveying device 02 includes two first brackets 21, a conveyor belt 22, a second bracket 23, two first cylinders 24, a partition 25, and a third bracket 26. The two first brackets 21 and the second bracket 23 are both installed at the top of the bottom plate 12. The conveyor belt 22 is installed on the two first brackets 21. The two first cylinders 24 are both installed at the bottom middle of the second bracket 23. The partition 25 is installed at the bottom of the two first cylinders 24. The third bracket 26 is installed on the right side of the two first brackets 21.

[0026] As Figure 4 shown, the feeding device 03 includes a fourth bracket 31, a second cylinder 32, and a pushing plate 33. The fourth bracket 31 is installed at the top of the bottom plate 12, and the fourth bracket 31 is located in front of the two first brackets 21. The second cylinder 32 is installed at the top of the fourth bracket 31. The pushing plate 33 is installed at the rear end of the second cylinder 32, and the pushing plate 33 is in sliding fit with the third bracket 26.

[0027] As Figure 5 shown, the hot pressing device 04 includes a hot pressing table 41, a first guide block 42, a second guide block 43, a fifth bracket 44, a hydraulic cylinder 45, a plurality of guide columns 46, and a hot pressing head 47. The hot pressing table 41 and the fifth bracket 44 are both installed at the top of the bottom plate 12, and the hot pressing table 41 is located behind the two first brackets 21. The first guide block 42 and the second guide block 43 are both installed at the top of the hot pressing table 41, and a guide groove is provided on the first guide block 42. A plurality of guide holes are provided at the top of the fifth bracket 44. The hydraulic cylinder 45 is installed at the bottom middle of the fifth bracket 44. The plurality of guide columns 46 are respectively slidably installed in the plurality of guide holes. The hot pressing head 47 is installed at the bottom ends of the hydraulic cylinder 45 and the plurality of guide columns 46.

[0028] As Figure 6 shown, the discharging device 05 includes a sixth bracket 51, a third cylinder 52, and a first stopper 53. The sixth bracket 51 is installed at the top of the bottom plate 12. The third cylinder 52 is installed at the top of the sixth bracket 51. The first stopper 53 is installed at the left end of the third cylinder 52.

[0029] First, place the floor on the conveyor belt 22. Then, the conveyor belt 22 transports the floor. The cylinder 1 24 provides power to drive the partition 25 to move up and down. When the partition 25 moves down, it separates multiple floors. The support 3 26 restricts the transporting position of the floor, so that only one floor is located at the feeding position during each operation. Then, the cylinder 2 32 provides power to drive the push plate 33 to move back and forth. When the push plate 33 moves back, it pushes the floor into the hot pressing device 04 for hot pressing. At the same time, the cylinder 3 52 provides power to drive the stop block 1 53 to move left and right. When loading, the cylinder 3 52 drives the stop block 1 53 to move left, and the stop block 1 53 restricts the loading position of the floor. During hot pressing, the hydraulic cylinder 45 provides power to drive the hot pressing head 47 to move up and down. When the hot pressing head 47 moves down, it presses the floor tightly. At the same time, the hot pressing head 47 generates heat to hot press the floor. When loading, the guide block 1 42 and the guide block 2 43 guide the floor. After hot pressing, the cylinder 3 52 drives the stop block 1 53 to move right to facilitate unloading the floor. Embodiment 2

[0030] As Figure 1 shown, it includes the fuselage 01; it also includes a separating and transporting device 02, a feeding device 03, a hot pressing device 04, and a discharging device 05. The separating and transporting device 02, the feeding device 03, the hot pressing device 04, and the discharging device 05 are all installed on the fuselage 01; the fuselage 01 provides support. The separating and transporting device 02 separates and transports the floor. The feeding device 03 feeds the floor. The hot pressing device 04 hot presses the floor. The discharging device 05 restricts the position of the floor.

[0031] As Figure 2 shown, the fuselage 01 includes a plurality of support seats 11 and a bottom plate 12. The bottom plate 12 is installed at the top of the plurality of support seats 11.

[0032] As Figure 3 shown, the separating and transporting device 02 includes two supports 1 21, a conveyor belt 22, a support 2 23, two cylinders 1 24, a partition 25, and a support 3 26. The two supports 1 21 and the support 2 23 are both installed at the top of the bottom plate 12. The conveyor belt 22 is installed on the two supports 1 21. The two cylinders 1 24 are both installed at the bottom middle of the support 2 23. The partition 25 is installed at the bottom of the two cylinders 1 24. The support 3 26 is installed on the right part of the two supports 1 21.

[0033] As Figure 4 shown, the feeding device 03 includes a support 4 31, a cylinder 2 32, and a push plate 33. The support 4 31 is installed at the top of the bottom plate 12, and the support 4 31 is located in front of the two supports 1 21. The cylinder 2 32 is installed at the top of the support 4 31. The push plate 33 is installed at the rear end of the cylinder 2 32, and the push plate 33 is in sliding fit with the support 3 26.

[0034] As Figure 5The hot pressing device 04 shown includes a hot pressing platform 41, a guide block 1 42, a guide block 2 43, a bracket 5 44, a hydraulic cylinder 45, a plurality of guide pillars 46 and a hot pressing head 47. The hot pressing platform 41 and the bracket 5 44 are both mounted on the top of the base plate 12, and the hot pressing platform 41 is located behind the two brackets 1 21. The guide block 1 42 and the guide block 2 43 are both mounted on the top of the hot pressing platform 41, and a guide groove is provided on the guide block 1 42. The top of the bracket 5 44 is provided with a plurality of guide holes. The hydraulic cylinder 45 is mounted on the bottom end of the middle part of the bracket 5 44. The plurality of guide pillars 46 are respectively slidably mounted in the plurality of guide holes. The hot pressing head 47 is mounted on the bottom end of the hydraulic cylinder 45 and the plurality of guide pillars 46.

[0035] like Figure 7 The unloading device 05 shown includes a bracket 7 61, a cylinder 4 62, a stopper 2 63 and a unloading slope 64. The bracket 7 61 and the unloading slope 64 are both mounted on the top of the bottom plate 12. The cylinder 4 62 is mounted on the top of the bracket 7 61. The stopper 2 63 is mounted on the left end of the cylinder 4 62.

[0036] First, the floor is placed on the conveyor belt 22, and then the conveyor belt 22 transports the floor. The cylinder 1 24 provides power to drive the partition 25 to move up and down. When the partition 25 moves down, multiple floors are separated. The bracket 3 26 limits the floor transportation position so that only one floor is in the loading position each time. Then the cylinder 2 32 provides power to drive the push plate 33 to move forward and backward. When the push plate 33 moves backward, it pushes the floor into the hot pressing device 04 for hot pressing. At the same time, the cylinder 4 62 provides power to drive the stop block 2 63 to move left and right. When loading, cylinder four 62 drives block two 63 to move left. When moving, block two 63 lifts the floor to facilitate unloading of the floor. At the same time, block two 63 limits the loading position of the floor. During hot pressing, the hydraulic cylinder 45 provides power to drive the hot pressing head 47 to move up and down. When the hot pressing head 47 moves down, it presses the floor. At the same time, the hot pressing head 47 generates heat to hot press the floor. When loading, guide block one 42 and guide block two 43 guide the floor. After hot pressing, cylinder four 62 drives block two 63 to move right to facilitate unloading of the floor.

[0037] like Figures 1 to 7As shown, the utility model is a double-layer compactor for wood-plastic composite flooring. When working, the flooring is first placed on the conveyor belt 22, and then the conveyor belt 22 transports the flooring. The cylinder 1 24 provides power to drive the partition 25 to move up and down. When the partition 25 moves down, multiple floors are separated. The bracket 3 26 limits the flooring conveying position so that only one flooring is located at the loading position each time. Then the cylinder 2 32 provides power to drive the push plate 33 to move forward and backward. When the push plate 33 moves backward, it pushes the flooring into the hot pressing device 04 for hot pressing. At the same time, the cylinder 4 62 provides power. The power drives the block 2 63 to move left and right. When loading, the cylinder 4 62 drives the block 2 63 to move left. When moving, the block 2 63 lifts the floor to facilitate unloading of the floor. At the same time, the block 2 63 limits the loading position of the floor. During hot pressing, the hydraulic cylinder 45 provides power to drive the hot pressing head 47 to move up and down. When the hot pressing head 47 moves down, the floor is pressed. At the same time, the hot pressing head 47 generates heat to hot press the floor. When loading, the guide block 1 42 and the guide block 2 43 guide the floor. After hot pressing, the cylinder 42 drives the block 2 63 to move right to facilitate unloading of the floor.

[0038] The conveyor belt 22, two cylinders 1 24, cylinder 2 32, hydraulic cylinder 45, hot pressing head 47, cylinder 3 52 and cylinder 4 62 of the utility model are purchased on the market. Technicians in this industry only need to install and operate them according to the accompanying instruction manual, without the need for creative work by technicians in this field.

[0039] The main functions achieved by the present invention are: by setting up a hot pressing platform 41, the leakage of heat during hot pressing is reduced, and the production efficiency is improved; by setting up the hot pressing platform 41, the force on the lower surface of the floor is evenly distributed during hot pressing, and the product quality is improved; and by setting up a partitioning and conveying device 02, a loading device 03, a guide block 1 42, a guide block 2 43 and a unloading device 05, the floor is accurately limited during loading, the accuracy of hot pressing is improved, and the product quality is improved; it solves the problem that heat leaks from the conveying roller during hot pressing, resulting in slow hot pressing and low production efficiency, and the conveying roller causes uneven force on the lower surface of the floor during hot pressing, which easily causes the floor to be partially poorly fitted after hot pressing and the product quality is poor, and the existing conveying unit is difficult to accurately control the position of the floor during conveying, and it is easy to fail to completely cover the floor or cover multiple floors at a time during hot pressing, resulting in poor product quality.

[0040] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A double-layer compactor for wood-plastic composite floorboards, comprising a fuselage (01); characterized in that, It also includes a separating and transporting device (02), a feeding device (03), a hot pressing device (04) and a discharging device (05). The separating and transporting device (02), the feeding device (03), the hot pressing device (04) and the discharging device (05) are all installed on the fuselage (01); the fuselage (01) provides support, the separating and transporting device (02) separates and transports the floor, the feeding device (03) feeds the floor, the hot pressing device (04) hot presses the floor, and the discharging device (05) restricts the position of the floor.

2. The double-layer compactor for wood-plastic composite floor according to claim 1, characterized in that, The fuselage (01) includes a plurality of support seats (11) and a bottom plate (12), and the bottom plate (12) is installed at the top of the plurality of support seats (11).

3. The double-layer compactor for wood-plastic composite floor according to claim 2, characterized in that, The separating and transporting device (02) includes two first brackets (21), a conveyor belt (22), a second bracket (23), two first cylinders (24), a partition plate (25) and a third bracket (26). The two first brackets (21) and the second bracket (23) are both installed at the top of the bottom plate (12), the conveyor belt (22) is installed on the two first brackets (21), the two first cylinders (24) are both installed at the bottom middle of the second bracket (23), the partition plate (25) is installed at the bottom of the two first cylinders (24), and the third bracket (26) is installed on the right side of the two first brackets (21).

4. The double-layer compactor for wood-plastic composite floor according to claim 3, wherein, The feeding device (03) includes a fourth bracket (31), a second cylinder (32) and a pushing plate (33). The fourth bracket (31) is installed at the top of the bottom plate (12), and the fourth bracket (31) is located in front of the two first brackets (21). The second cylinder (32) is installed at the top of the fourth bracket (31), the pushing plate (33) is installed at the rear end of the second cylinder (32), and the pushing plate (33) is in sliding fit with the third bracket (26).

5. The double-layer compactor for wood-plastic composite floor according to claim 3, characterized in that, The hot pressing device (04) includes a hot pressing table (41), a first guide block (42), a second guide block (43), a fifth bracket (44), a hydraulic cylinder (45), a plurality of guide columns (46) and a hot pressing head (47). The hot pressing table (41) and the fifth bracket (44) are both installed at the top of the bottom plate (12), and the hot pressing table (41) is located behind the two first brackets (21). The first guide block (42) and the second guide block (43) are both installed at the top of the hot pressing table (41), and a guide groove is provided on the first guide block (42). A plurality of guide holes are provided at the top of the fifth bracket (44). The hydraulic cylinder (45) is installed at the bottom middle of the fifth bracket (44), the plurality of guide columns (46) are respectively slidably installed in the plurality of guide holes, and the hot pressing head (47) is installed at the bottom of the hydraulic cylinder (45) and the plurality of guide columns (46).

6. The double-layer compactor for the wood-plastic composite floor according to claim 2, wherein, The discharging device (05) includes a sixth bracket (51), a third cylinder (52) and a first stopper (53). The sixth bracket (51) is installed at the top of the bottom plate (12), the third cylinder (52) is installed at the top of the sixth bracket (51), and the first stopper (53) is installed at the left end of the third cylinder (52).

7. The double-layer compactor for wood-plastic composite floor according to claim 2, characterized in that, The blanking device (05) includes the seventh bracket (61), the fourth cylinder (62), the second stopper (63) and the blanking slope (64). The seventh bracket (61) and the blanking slope (64) are both installed at the top of the bottom plate (12). The fourth cylinder (62) is installed at the top of the seventh bracket (61), and the second stopper (63) is installed at the left end of the fourth cylinder (62).

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