Movable demolding device for PC component production line

Through the combined design of support components, release components, fastening components, clamping boards and ejection components, the problem of time-consuming and labor-consuming demolding in PC components production is solved, rapid demolding and easy combination of mold rods is achieved, and production efficiency is improved.

CN223161106UActive Publication Date: 2025-07-29JIANGSU YUANDA BUILDING TECH
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Patent Information

Application Number
CN202421673811.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-07-29
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

In the production of existing PC components, the mold release process consumes time and effort, and the mold rods are not easy to combine after disassembly, which has the problem of low efficiency.

Method used

The combined design of the support assembly, the first release assembly, the second release assembly, the fastening assembly, the clamping plate and the ejection assembly is adopted, and the ejection function of the spring and the ejection function of the hydraulic cylinder are used to achieve rapid release and easy mold rod combination.

Benefits of technology

It achieves rapid mold release, saves time and effort, and is convenient for mold rod combination, which improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a movable demoulding device for a PC (polycarbonate) component production line, which comprises a supporting assembly, a first demoulding assembly, a second demoulding assembly, a fastening assembly, a clamping plate and an ejection assembly, the first demolding assembly comprises a first demolding frame abutting against the top end of the supporting plate, a first spring arranged at the front end of the first demolding frame and a first mold plate arranged at the front end of the first spring. The second demolding assembly comprises a second demolding frame abutting against the top end of the supporting plate, a second spring arranged at the front end of the second demolding frame and a second mold plate arranged at the front end of the second spring, the fastening assembly is arranged on the supporting assembly, the clamping plate is arranged on the first demolding frame, and the ejection assembly is arranged on the supporting assembly. Through the arrangement of the first demolding assembly, the second demolding assembly, the fastening assembly, the clamping plate and the ejection assembly, the rapid demolding effect is achieved under the condition that use of the mold plate is not affected, meanwhile, mold rods are easy to combine after demolding, and production is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of PC component production, and particularly relates to a mobile demoulding device for a PC component production line. Background Art

[0002] PC components are prefabricated concrete components in a factory, which are used for assembly and installation at the construction site to build structures such as buildings, bridges, and roads. Molds are used in the production of PC components. Generally, the mold consists of four mold rods and a fastening structure. The four mold rods can be combined to form a mold cavity, and then the four mold rods can be fixed together by fastening bolts. However, when demoulding, it is necessary to disassemble the bolts and the four mold rods, which is time-consuming and laborious, and it is not easy to combine the four mold rods after disassembly, there are certain deficiencies. For this reason, we propose a mobile demoulding device for a PC component production line. Content of the Utility Model

[0003] The utility model aims to solve the problems existing in the prior art or related technologies.

[0004] For this reason, the technical solution adopted by the utility model is as follows: a mobile demoulding device for a PC component production line, including a support assembly, a first demoulding assembly, a second demoulding assembly, a fastening assembly, a clamping plate, and an ejection assembly. The support assembly includes a support plate provided and support rods provided at the bottom of the support plate. The first demoulding assembly includes a first demoulding frame abutted against the top end of the support plate, a first spring provided at the front end of the first demoulding frame, and a first template provided at the front end of the first spring. The second demoulding assembly includes a second demoulding frame abutted against the top end of the support plate, a second spring provided at the front end of the second demoulding frame, and a second template provided at the front end of the second spring. The fastening assembly includes a limit seat screwed to the top end of the support plate and a fastening knob threadedly connected to the limit seat. The clamping plate is arranged on the first demoulding frame, and the ejection assembly is arranged on the support assembly.

[0005] Preferably, a scale line is provided at the top end of the second template.

[0006] Preferably, two first demoulding assemblies and two second demoulding assemblies are provided, and the two first demoulding assemblies and the two second demoulding assemblies are symmetrically distributed.

[0007] Preferably, gaskets are provided on both sides of the limit seat, and mounting holes are provided on the gaskets.

[0008] Preferably, a card slot is provided at the bottom of the clamping plate, and the clamping plate is snap-connected to the first demoulding frame through the card slot, and the inner wall of the card slot is provided with a rounded corner.

[0009] Preferably, the ejecting assembly includes a bracket arranged inside the support rod, a hydraulic cylinder arranged on the bracket, and an ejector rod arranged at the top end of the hydraulic cylinder.

[0010] By adopting the above technical solutions, the beneficial effects achieved by the present utility model are as follows: By providing the first demolding assembly, the second demolding assembly, the fastening assembly, the clamping plate and the ejecting assembly, the effect of easy demolding is realized without affecting the use of the template. At the same time, after demolding, the mold rods are easy to assemble for production. During use, the clamping plate can be pulled out upwards, so that the clamping plate no longer restricts the first spring on the first demolding assembly or the second spring on the second demolding assembly. Then, due to the certain elasticity of the first spring and the second spring, the first template or the second template can be directly hammered to avoid the bonding of the PC component to the first template or the second template. After hammering, the PC component can be directly ejected by the ejecting assembly, thus achieving the effect of rapid demolding. After demolding, the clamping plate can be clamped into the first demolding frame of the first demolding assembly and the second demolding frame of the second demolding assembly. After clamping, the first spring and the second spring can be restricted by the clamping plate to prevent the first template and the second template from shaking. This process does not require disassembly, and the mold rods are directly assembled after demolding, saving time and effort. Description of the Drawings

[0011] Figure 1 is a schematic structural diagram of the present utility model;

[0012] Figure 2 of the present utility model Figure 1 is a schematic structural diagram of the fastening assembly in the present utility model;

[0013] Figure 3 of the present utility model Figure 1 is a schematic structural diagram of the clamping plate in the present utility model;

[0014] Figure 4 of the present utility model Figure 1 is a schematic structural diagram of the ejecting assembly in the present utility model.

[0015] Reference Numerals:

[0016] 100, support assembly; 101, support plate; 102, support rod;

[0017] 200, first demolding assembly; 201, first demolding frame; 202, first spring; 203, first template;

[0018] 300, second demolding assembly; 301, second demolding frame; 302, second spring; 303, second template; 304, scale line;

[0019] 400, fastening assembly; 401, limit seat; 402, fastening knob;

[0020] 500, Pallet; 501, Card slot; 502, Rounded corner;

[0021] 600, Ejection assembly; 601, Bracket; 602, Hydraulic cylinder; 603, Ejector rod. Detailed implementation mode

[0022] To make the purpose, technical solution and advantages of the present utility model clearer, the present utility model will be further described in detail below in conjunction with the specific implementation mode and with reference to the attached drawings. It should be noted that, without conflict, the embodiments of the present utility model and the features in the embodiments may be combined with each other.

[0023] The following describes some embodiments of the present utility model with reference to the attached drawings to provide a mobile demoulding device for a PC component production line.

[0024] Embodiment 1:

[0025] Refer to Figures 1-4 , which is the first embodiment of the present utility model. This embodiment provides a mobile demoulding device for a PC component production line, including a support assembly 100, a first demoulding assembly 200, a second demoulding assembly 300, a fastening assembly 400, a pallet 500 and an ejection assembly 600.

[0026] Specifically, the support assembly 100 includes a set support plate 101 and a support rod 102 arranged at the bottom of the support plate 101. During use, the support rod 102 can support the support plate 101, and the support plate 101 can support the PC component for the production of PC components.

[0027] Specifically, the first demoulding assembly 200 includes a first demoulding frame 201 abutted against the top end of the support plate 101, a first spring 202 arranged at the front end of the first demoulding frame 201, and a first template 203 arranged at the front end of the first spring 202. During use, the first spring 202 enables the first template 203 to move, so as to pound the first template 203 to prevent the PC component from adhering to the first template 203.

[0028] Specifically, the second demoulding assembly 300 includes a second demoulding frame 301 abutted against the top end of the support plate 101, a second spring 302 arranged at the front end of the second demoulding frame 301, and a second template 303 arranged at the front end of the second spring 302. A scale line 304 is arranged at the top end of the second template 303. During use, the second spring 302 enables the second template 303 to move, so as to pound the second template 303 to prevent the PC component from adhering to the second template 303.

[0029] It should be noted that there are two first demolding components 200 and two second demolding components 300. The two first demolding components 200 and the two second demolding components 300 are symmetrically distributed. During use, the two first demolding components 200 and the two second demolding components 300 can be combined to form a mold cavity for producing PC structures.

[0030] Specifically, the fastening component 400 includes a limit seat 401 screwed to the top of the support plate 101 and a fastening knob 402 threadedly connected to the limit seat 401. Gaskets are provided on both sides of the limit seat 401, and mounting holes are provided on the gaskets. During use, the limit seat 401 can be fixed to the support plate 101 by screws for easy installation and disassembly of the fastening component 400. At the same time, the first demolding component 200 or the second demolding component 300 can be constrained by the limit seat 401 for use.

[0031] Specifically, the clamping plate 500 is arranged on the first demolding frame 201. A clamping groove 501 is provided at the bottom of the clamping plate 500. The clamping plate 500 is clamped to the first demolding frame 201 through the clamping groove 501. A fillet 502 is provided on the inner wall of the clamping groove 501. During use, the clamping plate 500 can be pulled out upwards so that the clamping plate 500 no longer restrains the first spring 202 or the second spring 302. Then, the first template 203 and the second template 303 are hammered for demolding. After demolding, the clamping plate 500 can be snapped into the first demolding frame 201 of the first demolding component 200 and the second demolding frame 301 of the second demolding component 300. After snapping in, the first spring 202 and the second spring 302 can be restrained by the clamping plate 500 to prevent the first template 203 and the second template 303 from shaking. This process does not require disassembly, and the mold rods are directly combined after demolding, saving time and effort.

[0032] Specifically, the ejection component 600 is arranged on the support component 100. The ejection component 600 includes a bracket 601 arranged inside the support rod 102, a hydraulic cylinder 602 arranged on the bracket 601, and a ejector rod 603 arranged at the top of the hydraulic cylinder 602. The hydraulic cylinder 602 can be controlled to extend, and the extended hydraulic cylinder 602 can eject the PC component through the ejector rod 603 for demolding.

[0033] Working principle and usage process of the present utility model: During demoulding, the user can pull out the clamping plate 500 upwards, so that the clamping plate 500 no longer restricts the first spring 202 or the second spring 302. Then, due to the elasticity of the first spring 202 and the second spring 302, the first template 203 and the second template 303 can be directly hammered to avoid the bonding of the PC component to the first template 203 or the second template 303. After hammering, the hydraulic cylinder 602 of the ejecting assembly 600 can be controlled to extend. The extended hydraulic cylinder 602 can eject the PC component through the ejecting rod 603, thus achieving the effect of rapid demoulding. After demoulding, the clamping plate 500 can be clamped into the first demoulding frame 201 of the first demoulding assembly 200 and the second demoulding frame 301 of the second demoulding assembly 300. After clamping, the first spring 202 and the second spring 302 can be restricted by the clamping plate 500 to avoid the shaking of the first template 203 and the second template 303. This process does not require disassembly, and the die rods are directly combined after demoulding, saving time and effort.

[0034] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the claims and their equivalents.

Claims

1. A mobile demoulding device for a PC component production line, characterized in that, Comprising: A support component (100), including a set support plate (101) and a support rod (102) arranged at the bottom of the support plate (101); A first demolding component (200), including a first demolding frame (201) abutted against the top end of the support plate (101), a first spring (202) arranged at the front end of the first demolding frame (201), and a first template (203) arranged at the front end of the first spring (202); A second demolding component (300), including a second demolding frame (301) abutted against the top end of the support plate (101), a second spring (302) arranged at the front end of the second demolding frame (301), and a second template (303) arranged at the front end of the second spring (302); A fastening component (400), including a limit seat (401) screw-connected to the top end of the support plate (101) and a fastening knob (402) threadedly connected to the limit seat (401); A clamping plate (500), arranged on the first demolding frame (201); An ejecting component (600), arranged on the support component (100).

2. The mobile demoulding device for a PC component production line according to claim 1, characterized in that, A scale line (304) is arranged at the top end of the second template (303).

3. A mobile demoulding device for a PC component production line according to claim 1, characterized in that, Both the first demolding component (200) and the second demolding component (300) are provided with two, and the two first demolding components (200) and the two second demolding components (300) are symmetrically distributed.

4. The movable demoulding device for a PC component production line according to claim 1, wherein Gaskets are arranged on both sides of the limit seat (401), and mounting holes are provided on the gaskets.

5. A mobile demoulding device for a PC component production line according to claim 1, characterized in that, A clamping groove (501) is provided at the bottom of the clamping plate (500), and the clamping plate (500) is snap-connected to the first demolding frame (201) through the clamping groove (501), and a fillet (502) is arranged on the inner wall of the clamping groove (501).

6. A mobile demoulding device for a PC component production line according to claim 1, characterized in that, The ejecting component (600) includes a bracket (601) arranged inside the support rod (102), a hydraulic cylinder (602) arranged on the bracket (601), and a ejecting rod (603) arranged at the top end of the hydraulic cylinder (602).