Steam curing device for cement production

By designing the rolling support and driving guide mechanism in the steaming and cooking device, the problem of uneven heating of cement poles during steaming and cooking is solved, and efficient and uniform steaming and cooking of cement poles is achieved, and production efficiency and product quality are improved.

CN223161119UActive Publication Date: 2025-07-29HUBEI ZHIYUAN CEMENT PROD CO LTD
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Patent Information

Application Number
CN202422355313.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-07-29
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The existing steaming and raising equipment for cement production is not convenient for the placement and use of cement poles, and the heat received by the electric poles during the steaming and raising process, resulting in poor steaming and raising effect.

Method used

A steaming and raising device including a steaming box, a water tank, a steam conduit, a shunt pipe, a heating plate, a rolling support mechanism and a driving guide mechanism are designed. The power pole is rotated through the rolling support mechanism, the driving guide mechanism is moved horizontally, and the closing and opening and closing mechanism controls the steaming box sealing to achieve uniform heating and convenient operation of the power pole.

Benefits of technology

It realizes efficient and even steaming and stewing of cement telephone poles, improves production efficiency and product quality, and ensures the stability and automated operation of the steaming and stewing process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223161119U_ABST
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Abstract

The utility model is suitable for the technical field of telegraph pole processing, and provides a steam curing device for cement production. The water tank is fixedly mounted on one side of the steam box; the steam guide pipe is arranged on the water tank; the plurality of shunting pipes are arranged on the steam guide pipe and are communicated with the steam box; the heating plate is arranged on the inner wall of the bottom of the water tank; the multiple rolling supporting mechanisms are installed on the inner wall of the bottom of the steam box and used for starting a cement telegraph pole to rotate; the driving guide mechanisms are mounted on the inner wall of the bottom of the steam box and used for driving the cement telegraph poles to move transversely. According to the steam curing device for cement production, the cement telegraph pole can be conveniently placed and taken out, and the cement telegraph pole can be driven to roll in the steam curing process, so that the cement telegraph pole can be uniformly heated in the steam curing process, and the steam curing effect is good.
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Description

Technical Field

[0001] The utility model belongs to the technical field of pole processing, and particularly relates to a steam curing device for cement production. Background Art

[0002] Cement steam curing uses high-temperature steam generated by a steam generator to provide a constant temperature and humidity environment for freshly poured or formed cement products. This environment helps the full progress of the cement hydration reaction, thereby promoting the hardening and strength development of cement products. During the processing of electric poles, a steam curing device is required to steam cure cement poles.

[0003] However, the existing steam curing devices for cement production are inconvenient for placing and taking out cement poles, and often cannot make the poles heat evenly during the steam curing process, resulting in poor steam curing effects. Summary of the Utility Model

[0004] The utility model provides a steam curing device for cement production, aiming to solve the problems that the existing steam curing devices for cement production are inconvenient for placing and taking out cement poles and have poor heat uniformity of the poles as mentioned in the above background art.

[0005] To solve the above problems, the utility model is realized as follows. A steam curing device for cement production includes: a steam box; a water tank fixedly installed on one side of the steam box; a steam conduit arranged on the water tank; a plurality of shunt pipes arranged on the steam conduit and communicated with the steam box; a heating plate arranged on the inner wall of the bottom of the water tank; a plurality of tumbling support mechanisms installed on the inner wall of the bottom of the steam box, and the plurality of tumbling support mechanisms are used to start the rotation of the cement pole; a plurality of driving and guiding mechanisms installed on the inner wall of the bottom of the steam box, and the plurality of driving and guiding mechanisms are used to drive the cement pole to move horizontally; a closing mechanism and an opening and closing mechanism installed on the steam box, the closing mechanism is used to seal the steam box, and the opening and closing mechanism is used to control the opening and closing of the closing mechanism.

[0006] Preferably, the tumbling support mechanism includes: a plurality of vertical plates fixedly installed on the inner wall of the bottom of the steam box; a plurality of horizontal axes respectively rotatably installed on the sides of the plurality of vertical plates close to each other; a plurality of rolling wheels respectively fixedly sleeved on the plurality of horizontal axes; a housing fixedly installed on one side of the vertical plate; a driving motor fixedly installed on the inner wall of the housing, the output shaft of the driving motor is rotatably connected to the housing, and the output shaft of the driving motor is fixedly connected to the horizontal axis.

[0007] Preferably, the driving and guiding mechanism includes: a hydraulic cylinder fixedly installed on the inner wall of the bottom of the steaming box; a U-shaped plate fixedly installed on the output rod of the hydraulic cylinder; a wheel shaft rotatably installed on the inner wall of the U-shaped plate; a guiding groove wheel fixedly sleeved on the wheel shaft; a protective shell fixedly installed on the U-shaped plate; a servo motor fixedly installed on the inner wall of the protective shell, the output shaft of the servo motor being rotatably connected to the protective shell; and two first bevel gears fixedly installed on the output shaft of the servo motor and the wheel shaft respectively and meshing with each other.

[0008] Preferably, the closing mechanism includes: two positioning plates fixedly installed on the top of the steaming box; a rotating shaft rotatably installed on the side where the two positioning plates are close to each other; a rotating plate fixedly sleeved on the rotating shaft; and a sealing plate fixedly installed on the rotating plate.

[0009] Preferably, the opening and closing mechanism includes: a stepping motor fixedly installed on the top of the steaming box; and two second bevel gears fixedly installed on the output shaft of the stepping motor and the rotating shaft respectively and meshing with each other.

[0010] Preferably, a pressure relief pipe is arranged on the sealing plate, a pressure relief valve is arranged on the pressure relief pipe, a drain pipe is arranged at the bottom of the steaming box, and a drain valve is arranged on the drain pipe.

[0011] Preferably, a water injection pipe is arranged on the water tank, a solenoid valve is arranged on the water injection pipe, a radar liquid level sensor is arranged on the inner wall of the top of the water tank, and a controller is arranged on one side of the water tank.

[0012] Compared with the related art, the steam curing device for cement production provided by the present utility model has the following beneficial effects:

[0013] Compared with the prior art, for the steam curing device for cement production provided by this solution, the steam box is the main part of the entire steam curing device. The steam box provides a closed and controllable environment, enabling the cement poles to be fully hardened and strengthened under high-temperature and high-humidity conditions, ensuring the final quality of the products. The water tank is fixedly installed on one side of the steam box and is used to store and supply the water required for steam generation. The design of the water tank facilitates maintenance and water source replenishment, ensuring the continuity of the steam curing process. The steam conduit transports the steam generated by heating in the water tank into the steam box, and multiple shunt pipes are evenly distributed in the steam box to ensure that the steam can cover the surface of the cement poles comprehensively and evenly, avoiding the problem of uneven heating and improving the steam curing effect. The heating plate is arranged on the inner wall of the bottom of the water tank and is a key component for steam generation. The water is heated by the heating plate to rapidly vaporize and form steam, providing heat source for the steam curing process. The rolling support mechanism is installed on the inner wall of the bottom of the steam box, and these mechanisms can start and support the rotation of the cement poles during the steam curing process. This design helps to achieve uniform heating of the cement poles in all directions, avoiding deformation or quality problems caused by uneven heating. The driving and guiding mechanism is also installed on the inner wall of the bottom of the steam box and is used to drive the cement poles to move horizontally in the steam box. Through the driving and guiding mechanism, it is convenient to place and remove the cement poles. The sealing mechanism is responsible for sealing the steam box during the steam curing process to prevent heat and steam loss, ensuring the stability and high efficiency of the steam curing environment, while the opening and closing mechanism is used to control the opening and closing of the sealing mechanism, facilitating the putting in and taking out of the cement poles, realizing the automation and convenience of the steam curing process;

[0014] In summary, through the coordinated action of its various components, the steam curing device for cement production described in the present invention realizes efficient and uniform steam curing treatment of cement poles, not only improving the production efficiency, but also significantly enhancing the quality and stability of the products. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the front view sectional structure schematic diagram of a steam curing device for cement production provided by the present utility model;

[0016] Figure 2 is Figure 1 the side view sectional structure schematic diagram of;

[0017] Figure 3 is Figure 1 the three-dimensional assembly structure schematic diagram of the sealing plate and the rotating plate in;

[0018] Figure 4 is Figure 1 the enlarged structure schematic diagram of part A shown in;

[0019] Figure 5 is Figure 1 the enlarged structure schematic diagram of part B shown in.

[0020] Reference numerals: 1, steaming box; 2, water tank; 3, steam conduit; 4, shunt pipe; 5, heating plate; 6, vertical plate; 7, horizontal shaft; 8, rolling wheel; 9, housing; 10, drive motor; 11, hydraulic cylinder; 12, U-shaped plate; 13, wheel axle; 14, guide groove wheel; 15, protective housing; 16, servo motor; 17, first bevel gear; 18, positioning plate; 19, rotating shaft; 20, rotating plate; 21, sealing plate; 22, stepper motor; 23, second bevel gear; 24, pressure relief pipe; 25, pressure relief valve; 26, water injection pipe; 27, solenoid valve; 28, radar level sensor. Detailed implementation manners

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order; the terms "inner", "outer", "left", "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation on the present invention.

[0022] Reference to "embodiment" herein means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0023] An embodiment of the present invention provides a steam curing device for cement production, as Figures 1-5As shown in the figure, the steam curing device for cement production includes: a steam box 1; a water tank 2 fixedly installed on one side of the steam box 1; a steam conduit 3 provided on the water tank 2; a plurality of shunt pipes 4 provided on the steam conduit 3 and communicating with the steam box 1; a heating plate 5 provided on the inner wall of the bottom of the water tank 2; a plurality of rolling support mechanisms installed on the inner wall of the bottom of the steam box 1, and the plurality of rolling support mechanisms are used to start the rotation of the cement electric pole; a plurality of driving and guiding mechanisms installed on the inner wall of the bottom of the steam box 1, and the plurality of driving and guiding mechanisms are used to drive the cement electric pole to move horizontally; a closing mechanism and an opening and closing mechanism installed on the steam box 1, the closing mechanism is used to seal the steam box 1, and the opening and closing mechanism is used to control the opening and closing of the closing mechanism.

[0024] In this embodiment, the steam box 1 is the main part of the entire steam curing device. The steam box provides a closed and controllable environment, enabling the cement electric pole to be fully hardened and strengthened under high temperature and high humidity conditions, ensuring the final quality of the product. The water tank 2 is fixedly installed on one side of the steam box and is used to store and supply the water required for steam generation. The design of the water tank facilitates maintenance and water source replenishment, ensuring the continuity of the steam curing process. The steam conduit conveys the steam generated by heating in the water tank into the steam box, and a plurality of shunt pipes are evenly distributed in the steam box to ensure that the steam can cover the surface of the cement electric pole comprehensively and evenly, avoiding the problem of uneven heating and improving the steam curing effect. The heating plate 5 is provided on the inner wall of the bottom of the water tank and is a key component for steam generation. The water is heated by the heating plate to quickly vaporize and form steam, providing heat source for the steam curing process. The rolling support mechanisms are installed on the inner wall of the bottom of the steam box. These mechanisms can start and support the rotation of the cement electric pole during the steam curing process. This design helps to achieve uniform heating of the entire cement electric pole, avoiding deformation or quality problems caused by uneven heating. The driving and guiding mechanisms are also installed on the inner wall of the bottom of the steam box and are used to drive the cement electric pole to move horizontally in the steam box. Through the driving and guiding mechanisms, it is convenient to place and remove the cement electric pole. The closing mechanism is responsible for sealing the steam box during the steam curing process to prevent heat and steam loss, ensuring the stability and efficiency of the steam curing environment. The opening and closing mechanism is used to control the opening and closing of the closing mechanism, facilitating the putting in and taking out of the cement electric pole, realizing the automation and convenience of the steam curing process.

[0025] In summary, the steam curing device for cement production described in the present invention realizes efficient and uniform steam curing treatment of the cement electric pole through the coordinated action of its various components, not only improving the production efficiency, but also significantly enhancing the quality and stability of the product.

[0026] In a further preferred embodiment of the present utility model, the tumbling support mechanism includes: a plurality of vertical plates 6 fixedly installed on the inner wall of the bottom of the steaming box 1; a plurality of horizontal shafts 7 respectively rotatably installed on one side of the plurality of vertical plates 6 close to each other; a plurality of rolling wheels 8 respectively fixedly sleeved on the plurality of horizontal shafts 7; a housing 9 fixedly installed on one side of the vertical plate 6; a driving motor 10 fixedly installed on the inner wall of the housing 9, the output shaft of the driving motor 10 is rotatably connected to the housing 9, and the output shaft of the driving motor 10 is fixedly connected to the horizontal shaft 7.

[0027] In this embodiment, the cement pole can be supported by rolling through a plurality of rolling wheels 8, and the driving motor 10 can drive the horizontal shaft 7 and the rolling wheels 8 to rotate, so as to drive the rolling wheels 8 to rotate, and further enable the cement pole to be heated evenly.

[0028] In a further preferred embodiment of the present utility model, the driving and guiding mechanism includes: a hydraulic cylinder 11 fixedly installed on the inner wall of the bottom of the steaming box 1; a U-shaped plate 12 fixedly installed on the output rod of the hydraulic cylinder 11; a wheel shaft 13 rotatably installed on the inner wall of the U-shaped plate 12; a guide groove wheel 14 fixedly sleeved on the wheel shaft 13; a protective shell 15 fixedly installed on the U-shaped plate 12; a servo motor 16 fixedly installed on the inner wall of the protective shell 15, the output shaft of the servo motor 16 is rotatably connected to the protective shell 15; two first bevel gears 17 respectively fixedly installed on the output shaft of the servo motor 16 and the wheel shaft 13 and meshing with each other.

[0029] In this embodiment, the hydraulic cylinder 11 can drive the guide groove wheel 14 to move up and down, the servo motor 16 and the two first bevel gears 17 can drive the wheel shaft 13 and the guide groove wheel 14 to rotate, and the rotation of the rotating guide groove wheel 14 can drive the cement pole to move horizontally, so as to move the cement pole into or out of the steaming box 1.

[0030] In a further preferred embodiment of the present utility model, the closing mechanism includes: two positioning plates 18 fixedly installed on the top of the steaming box 1; a rotating shaft 19 rotatably installed on one side of the two positioning plates 18 close to each other; a rotating plate 20 fixedly sleeved on the rotating shaft 19; a sealing plate 21 fixedly installed on the rotating plate 20.

[0031] In this embodiment, the steaming box 1 can be sealed by the sealing plate 21.

[0032] In a further preferred embodiment of the present utility model, the opening and closing mechanism includes: a stepping motor 22 fixedly installed on the top of the steaming box 1; two second bevel gears 23 respectively fixedly installed on the output shaft of the stepping motor 22 and the rotating shaft 19 and meshing with each other.

[0033] In this embodiment, the stepping motor 22 and two second bevel gears 23 can drive the rotation of the rotating shaft 19 and the rotating plate 20, thereby controlling the opening and closing of the sealing plate 21.

[0034] In a further preferred embodiment of the present utility model, a pressure relief pipe 24 is provided on the sealing plate 21, a pressure relief valve 25 is provided on the pressure relief pipe 24, a drain pipe is provided at the bottom of the steaming box 1, and a drain valve is provided on the drain pipe.

[0035] In this embodiment, the steam in the steaming box 1 can be discharged through the pressure relief pipe 24 and the pressure relief valve 25, and the water in the steaming box 1 can be discharged through the drain pipe and the drain valve.

[0036] In a further preferred embodiment of the present utility model, a water injection pipe 26 is provided on the water tank 2, a solenoid valve 27 is provided on the water injection pipe 26, a radar level sensor 28 is provided on the inner wall of the top of the water tank 2, and a controller is provided on one side of the water tank 2.

[0037] In this embodiment, water can be injected into the water tank 2 through the water injection pipe 26, the on-off of the water injection pipe 26 can be controlled through the solenoid valve 27, and the water level in the water tank 2 can be monitored through the radar level sensor 28.

[0038] In summary, compared with the related art, the present device is not only convenient for placing and removing the cement electric poles, but also can drive the cement electric poles to roll during the steam curing process, so that the cement electric poles can be evenly heated during the steam curing process, and the steam curing effect is better.

[0039] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways.

[0040] The above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict, make combinations, additions, deletions or other adjustments to the features in the embodiments of the present utility model according to the situation without creative efforts, so as to obtain different technical solutions that are essentially not divorced from the concept of the present utility model, and these technical solutions also fall within the scope of protection of the present utility model.

Claims

1. An autoclaving device for cement production, characterized in that, Including: Steam box; A water tank fixedly installed on one side of the steam box; A steam conduit arranged on the water tank; A plurality of shunt pipes arranged on the steam conduit and communicated with the steam box; A heating plate arranged on the inner wall of the bottom of the water tank; A plurality of tumbling support mechanisms installed on the inner wall of the bottom of the steam box, and the plurality of tumbling support mechanisms are used to start the rotation of the cement electric pole; A plurality of driving and guiding mechanisms installed on the inner wall of the bottom of the steam box, and the plurality of driving and guiding mechanisms are used to drive the cement electric pole to move horizontally; A closing mechanism and an opening and closing mechanism installed on the steam box, the closing mechanism is used to seal the steam box, and the opening and closing mechanism is used to control the opening and closing of the closing mechanism.

2. The steam curing device for cement production according to claim 1, characterized in that, The tumbling support mechanism includes: A plurality of vertical plates fixedly installed on the inner wall of the bottom of the steam box; A plurality of horizontal axes respectively rotatably installed on the sides of the plurality of vertical plates close to each other; A plurality of rolling wheels respectively fixedly sleeved on the plurality of horizontal axes; A housing fixedly installed on one side of the vertical plate; A driving motor fixedly installed on the inner wall of the housing, an output shaft of the driving motor is rotatably connected to the housing, and the output shaft of the driving motor is fixedly connected to the horizontal axis.

3. The steam curing device for cement production according to claim 1, characterized in that, The driving and guiding mechanism includes: A hydraulic cylinder fixedly installed on the inner wall of the bottom of the steam box; A U-shaped plate fixedly installed on the output rod of the hydraulic cylinder; A wheel shaft rotatably installed on the inner wall of the U-shaped plate; A guide groove wheel fixedly sleeved on the wheel shaft; A protective housing fixedly installed on the U-shaped plate; A servo motor fixedly installed on the inner wall of the protective housing, an output shaft of the servo motor is rotatably connected to the protective housing; Two first bevel gears respectively fixedly installed on the output shaft of the servo motor and the wheel shaft and meshing with each other.

4. The steam curing device for cement production according to claim 1, characterized in that, The closing mechanism includes: Two positioning plates fixedly installed on the top of the steam box; A rotating shaft rotatably installed on the sides of the two positioning plates close to each other; A rotating plate fixedly sleeved on the rotating shaft; A sealing plate fixedly installed on the rotating plate.

5. The steam curing device for cement production according to claim 4, characterized in that, The opening and closing mechanism includes: A stepping motor fixedly installed on the top of the steam box; Two second bevel gears respectively fixedly installed on the output shaft of the stepping motor and the rotating shaft and meshing with each other.

6. The steam curing device for cement production according to claim 4, characterized in that, A pressure relief pipe is arranged on the sealing plate, and a pressure relief valve is arranged on the pressure relief pipe.

7. The steam curing device for cement production according to claim 1, wherein, A water injection pipe is arranged on the water tank, a solenoid valve is arranged on the water injection pipe, a radar level sensor is arranged on the inner wall of the top of the water tank, and a controller is arranged on one side of the water tank.