Open circular outer die of pipeline die
By designing the locking mechanism and rotary shaft of the open circle outer mold, the rapid opening and closing of concrete pipe molds is achieved, solving the labor intensity and safety hazards caused by high-altitude operations, and improving production efficiency.
Patent Information
- Application Number
- CN202420786516.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-04-16
AI Technical Summary
In the production of existing concrete pipelines, the high altitude operation of the mold leads to high labor intensity and safety hazards, and it is impossible to achieve rapid opening and closing of the mold.
An open circular outer mold is designed, with a locking mechanism and a thin and thin area of stiffness. The mold is quickly opened and closed through the rotary shaft center, and a rotary limit structure is equipped to prevent excessive opening and closing. A spiral telescopic mechanism is used to achieve multi-point synchronous opening and closing.
The rapid opening and closing of the mold is achieved, reducing the labor intensity and operation risks of workers, improving the opening and closing efficiency of molds, and avoiding high-altitude operations.
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Figure CN223161127U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete pipe production equipment, in particular to an open circular outer mold for a pipe mold. Background Art
[0002] In the existing production process of concrete pipes, manual high-altitude operations are required to manually lock and loosen the opening and closing die bolts. And due to the structural limitations of the mold, it is impossible to set up a high-altitude safety operation platform, resulting in high labor intensity and safety hazards during the disassembly and assembly of the mold in high-temperature and high-altitude operations after curing. Summary of the Invention
[0003] The purpose of the utility model is to provide an overall outer mold structure and a method for rotating and opening / closing to form a rotation axis, enabling the mold to achieve rapid opening and closing of the mold through the designed rotation axis.
[0004] To solve the above technical problems, the utility model provides an open circular outer mold for a pipe mold. A locking mechanism is provided at the opening / closing port of the open circular outer mold. A longitudinally extending slender stiffness weak area is provided along the length direction of the open circular outer mold. The open circular outer mold rotates and opens / closes with the area center of the slender stiffness weak area as the designed rotation axis center. When the locking mechanism is locked or opened, the open circular outer mold rotates around the rotation axis center under the action of the locking mechanism to achieve the opening and closing of the mold.
[0005] Outer mold stiffness structure plates extending along the length direction of the outer mold are provided on both sides of the slender stiffness weak area. A number of reinforcing ribs are provided on the open circular outer mold, and the outer mold stiffness structure plates and the reinforcing ribs are connected into one body. Since the outer mold stiffness structure plates are provided at other positions of the outer mold, compared with the strength of the overall mold, there are no outer mold stiffness ribs in the slender stiffness weak area, thus naturally forming a weak area. When an external force is applied by the locking mechanism or the external force of the locking mechanism disappears, the open circular outer mold will inevitably rotate along this area due to the elasticity of the material.
[0006] Preferably, a rotation limit structure is provided on the outer mold stiffness structure plate. The rotation limit structure limits the opening / closing angle of the open circular outer mold to prevent the open circular outer mold from opening too wide when the mold is opened.
[0007] Preferably, the rotation limit structure includes two symmetrically arranged limit blocks. The two limit blocks are respectively arranged on the opposite sides of the two outer mold stiffness structure plates, and the contact surfaces of the two limit blocks are both inclined surfaces; when the two limit blocks come into contact with each other, the maximum opening angle is reached, realizing the function of opening limit. When the locking mechanism is opened, the open circular outer mold rotates around the rotation point under the action of the locking mechanism. When the two limit blocks come into contact with each other, the maximum opening angle is reached, realizing the function of opening limit.
[0008] Preferably, there are multiple designed rotation shafts, which are arranged on both sides in opposite directions at the opening.
[0009] Preferably, there is 1 designed rotation shaft, which is arranged opposite to the opening.
[0010] Preferably, the locking mechanism includes multiple screw rods arranged at intervals along the length direction of the outer mold of the opening circle, and diamond joint members running on each screw rod respectively; the symmetric two ends of the diamond joint member are respectively connected to the outer mold of the opening circle; positive-thread bushings and reverse-thread bushings are respectively arranged at both ends of the screw rod; when the screw rod rotates forward, the positive-thread bushing and the reverse-thread bushing approach each other, so that the two ends of the diamond joint member connected to the outer mold of the opening circle move away from each other, thereby making the opening in an open state; when the screw rod rotates in reverse, the positive-thread bushing and the reverse-thread bushing move away from each other, so that the two ends of the diamond joint member connected to the outer mold of the opening circle approach each other, thereby making the opening in a closed state.
[0011] Preferably, the diamond joint member includes four joint plates connected end to end, and the four joint plates are sequentially rotatably connected through pin shafts.
[0012] Preferably, the diamond joint member is connected to the outer mold of the opening circle through a fixed mounting seat.
[0013] Preferably, the locking mechanism further includes a bidirectional rotation mechanism, and the bidirectional rotation mechanism drives the screw rod to rotate; adjacent two sections of the screw rods are connected through a connecting rod so that all the screw rods rotate synchronously, and the connecting rod is connected to the bidirectional rotation mechanism.
[0014] Compared with the prior art, the beneficial effects of the present utility model are:
[0015] 1. In the present utility model, a designed rotation shaft is provided for the pipe mold, so that the mold can be quickly opened and closed through the designed rotation point; at the same time, the rotation limit structure can limit the opening angle of the pipe mold, thereby serving as a protection mechanism to enable the pipe mold to operate within the elastic deformation range and prevent plastic deformation.
[0016] 2. The locking mechanism in the present utility model is a spiral telescopic mechanism, which can realize multi-point synchronous opening and closing of the pipe mold, improve the working efficiency of opening and closing the mold, and at the same time avoid manual climbing of the mold for high-altitude operation, and minimize the labor intensity and operation risk of workers to the greatest extent. Description of the Drawings
[0017] Figure 1 is a top view of the outer mold of the present utility model in the closed mold state;
[0018] Figure 2 is a top view of the outer mold of the present utility model in the open mold state;
[0019] Figure 3 It is an enlarged view of the position of the rotating shaft of the present utility model;
[0020] Figure 4 It is a front view of the present utility model's open circular outer mold in the mold closing state.
[0021] In the figure: 1. Open circular outer mold; 2. Opening and closing port; 3. Locking mechanism; 4. Outer mold stiffness structural plate; 5. Rotary limit structure; 6. Annular reinforcing rib; 7. Slender stiffness weak area; 301. Screw; 302. Rhombic joint; 303. Positive thread bushing; 304. Reverse thread bushing; 305. Fixed mounting seat; 306. Connecting rod; 307. Two-way rotary mechanism. Specific embodiments
[0022] The following further detailed description of the present utility model is made in conjunction with the accompanying drawings and specific embodiments. According to the following description and the claims, the advantages and features of the present utility model will be clearer. It should be noted that the drawings are all in a very simplified form and use non-precise scales, only for the purpose of facilitating and clearly assisting in explaining the purpose of the embodiments of the present utility model.
[0023] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation of the present utility model.
[0024] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific situations.
[0025] Embodiment 1
[0026] The present utility model provides an overall outer mold structure. Please refer to Figures 1-4 , a locking mechanism 3 is provided at the opening and closing port 2 of the open circular outer mold 1, and a through-long slender stiffness weak area 7 is provided along the length direction of the open circular outer mold. The open circular outer mold uses the slender stiffness weak area 7 as the designed rotating shaft to realize the rotation and opening and closing of the outer mold.
[0027] On both sides of the slender stiffness weak zone 7, there are outer mold stiffness structure plates 4. The open circular outer mold is provided with a number of reinforcing ribs, and the outer mold stiffness structure plates 4 and the reinforcing ribs are connected into one body; on the outer mold stiffness structure plates 4, there is a rotation limit structure 5, and the rotation limit structure 5 restricts the opening and closing angle of the open circular outer mold 1; the open circular outer mold 1 forms a slender stiffness weak zone a between the two outer mold steel structure plates 4, and the area center of the slender stiffness weak zone a is used as the designed rotation axis center for the outer mold to rotate and open and close.
[0028] In the present utility model, a rotation axis integrated with the open circular outer mold is designed on the open circular outer mold, so that the mold can realize rapid opening and closing of the mold through the designed rotation axis; at the same time, the rotation limit structure can limit the opening angle of the pipe mold, so as to serve as a protection mechanism to make the pipe mold operate within the elastic deformation range and prevent plastic deformation.
[0029] In some embodiments, the rotation axis on the open circular outer mold 1 is designed as one, which is arranged opposite to the opening and closing port and extends along the side wall of the open circular outer mold 1 to form a slender stiffness weak zone 7.
[0030] In some embodiments, the rotation axes on the open circular outer mold 1 are designed as multiple, which are arranged on both sides in the opposite direction of the opening and closing port, and each rotation axis extends along the side wall of the open circular outer mold 1 to form a slender stiffness weak zone 7.
[0031] At the same time, the rotation limit structure 5 includes two symmetrically arranged limit blocks, and the two limit blocks are respectively arranged on the opposite sides of the two outer mold stiffness structure plates 4, and the contact surfaces of the two limit blocks are both inclined surfaces; when the open circular outer mold 1 rotates around the rotation point under the action of the locking mechanism 3 and the two limit blocks contact each other, the maximum opening angle is reached, and the opening limit function is realized.
[0032] Specifically, the locking mechanism 3 includes a plurality of screw rods 301 arranged at intervals along the length direction of the open circular outer mold 1 and diamond link members 302 running on each screw rod 301; the symmetric two ends of the diamond link member 302 are respectively connected to the open circular outer mold 1 on both sides of the opening and closing port 2; the other symmetric two ends are respectively provided with a right-handed bushing 303 and a left-handed bushing 304, and both the right-handed bushing 303 and the left-handed bushing 304 are sleeved on the same screw rod 301.
[0033] When the screw rod 301 rotates forward, the right-handed bushing 303 and the left-handed bushing 304 approach each other, so that the two ends of the diamond link member 302 connected to the open circular outer mold 1 move away from each other, thereby making the opening and closing port 2 in an open state.
[0034] When the screw rod 301 rotates reversely, the right-hand thread bushing 303 and the left-hand thread bushing 304 move away from each other, so that the two ends of the diamond-shaped joint member 302 connected to the open circular outer mold 1 approach each other, thereby making the opening and closing port 2 in a closed state.
[0035] Further, the diamond-shaped joint member 302 includes four joint plates connected end to end, and the four joint plates are sequentially rotatably connected by pin shafts.
[0036] Further, the reinforcing ribs include longitudinal reinforcing ribs arranged along the length direction of the open circular outer mold 1 and annular reinforcing ribs 6. The diamond-shaped joint member 302 is connected to the annular reinforcing rib 6 through a fixed mounting seat 305.
[0037] Wherein, the locking mechanism 3 further includes a bidirectional rotation mechanism 307, and the bidirectional rotation mechanism 307 drives the screw rod 301 to rotate; adjacent two sections of the screw rod 301 are connected by a connecting rod 306 to enable all the screw rods 301 to rotate synchronously, and the connecting rod 306 is connected to the bidirectional rotation mechanism 307.
[0038] The locking mechanism in the present utility model is a screw telescopic mechanism, which can realize multi-point synchronous opening and closing of the pipe mold, improve the working efficiency of mold opening and closing, and at the same time avoid manual climbing of the mold for high-altitude operation, and minimize the labor intensity and operation risk of workers.
[0039] The above description is only a description of the preferred embodiments of the present utility model, and does not limit the scope of the present utility model in any way. Any changes and modifications made by those of ordinary skill in the art of the present utility model according to the above disclosure shall fall within the protection scope of the claims.
Claims
1. An outer die with an open circle for a pipe mold, characterized in that: A locking mechanism (3) is provided at the opening and closing port (2) of the open circular outer mold (1). The open circular outer mold is provided with a longitudinally extending slender stiffness weak zone (7) along its length direction. The open circular outer mold uses the slender stiffness weak zone (7) as the designed rotation axis to realize the rotation and opening / closing of the outer mold.
2. The opening circular outer mold of the pipeline mold according to claim 1, characterized in that: Outer mold stiffness structural plates (4) are provided on both sides of the slender stiffness weak zone (7). A number of reinforcing ribs are provided on the open circular outer mold, and the outer mold stiffness structural plates (4) and the reinforcing ribs are connected into one body.
3. The outer die of the opening circle of the pipeline mold according to claim 2, characterized in that: A rotation limit structure (5) is provided on the outer mold stiffness structural plate (4). The rotation limit structure (5) limits the opening / closing angle of the open circular outer mold (1).
4. The outer die of the opening circle of the pipeline mold according to claim 3, characterized in that: The rotation limit structure (5) includes two symmetrically arranged limit blocks. The two limit blocks are respectively arranged on the opposite sides of the two outer mold stiffness structural plates (4), and the contact surfaces of the two limit blocks are both inclined surfaces; when the two limit blocks come into contact with each other, the maximum mold opening angle is reached, realizing the mold opening limit function.
5. The outer die of the opening circle of the pipeline mold according to claim 1, characterized in that: There are multiple designed rotation axes, which are arranged on both sides in the opposite directions at the opening and closing port.
6. The open circular outer mold of the pipeline mold according to claim 1, characterized in that: There is 1 designed rotation axis, which is arranged opposite to the opening and closing port.
7. The outer die of the opening circle of the pipeline mold according to claim 2, characterized in that The locking mechanism (3) includes a plurality of screw rods (301) arranged at intervals along the length direction of the open circular outer mold (1) and diamond joint members (302) running on each section of the screw rod (301); The symmetric two ends of the diamond joint member (302) are respectively connected to the open circular outer mold (1); Positive thread bushings (303) and reverse thread bushings (304) are respectively provided at both ends of the screw rod (301); When the screw rod (301) rotates forward, the positive thread bushing (303) and the reverse thread bushing (304) approach each other, so that the two ends of the diamond joint member (302) connected to the open circular outer mold (1) move away from each other, thereby making the opening and closing port in an open state; When the screw rod (301) rotates reversely, the positive thread bushing (303) and the reverse thread bushing (304) move away from each other, so that the two ends of the diamond joint member (302) connected to the open circular outer mold (1) approach each other, thereby making the opening and closing port in a closed state.
8. The outer die of the opening circle of the pipe mold according to claim 7, characterized in that, The diamond joint member (302) includes four section connecting plates connected end to end, and the four section connecting plates are sequentially rotationally connected through pin shafts.
9. The outer die of the opening circle of the pipeline mold according to claim 7, characterized in that The reinforcing ribs include longitudinal reinforcing ribs arranged along the length direction of the open circular outer mold (1) and annular reinforcing ribs (6). The diamond joint member (302) is connected to the annular reinforcing rib (6) through a fixed mounting seat (305).
10. The open circular outer mold of the pipeline mold according to claim 7, characterized in that, The locking mechanism (3) further includes a bidirectional rotation mechanism (307). The bidirectional rotation mechanism (307) drives the screw rod (301) to rotate; adjacent two sections of the screw rod (301) are connected through a connecting rod (306) so that all the screw rods (301) rotate synchronously, and the connecting rod (306) is connected to the bidirectional rotation mechanism (307).