Automatic paperboard production line
By using the combination of dust-adhesive rollers, glue-coating rollers, guide rollers and compression rollers in the cardboard automation production line, the problem of low efficiency of bonding waterproof film on both sides of the cardboard is solved, efficient and scratch-free cardboard production is achieved, and the automation level and product quality of the production line are improved.
Patent Information
- Application Number
- CN202422402770.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing cardboard automation production lines are inefficient when bonding waterproof film to both sides of the cardboard, and cleaning brushes may cause scratches on the board surface, affecting production efficiency and quality.
An automated production line of paperboard is designed, which uses dust-adhesive rollers to remove dust on both sides of the paperboard, and the glue coating rollers to glue the surface of the paperboard, and guides the rollers to guide the waterproof film. The pressing rollers are used to achieve the bonding of the waterproof film on both sides of the paperboard, combining the adjustment unit to facilitate the installation and replacement of the rollers.
It realizes efficient bonding of waterproof film on both sides of the cardboard, improves production efficiency, avoids scratches on the cardboard surface, and improves the degree of automation and product quality of the production line.
Smart Images

Figure CN223161391U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cardboard production equipment, and particularly relates to an automatic cardboard production line. Background Technique
[0002] As an important packaging material, cardboard has various characteristics and advantages and plays an important role in production and life. With the continuous progress of technology and the continuous development of the market, the production process and performance of cardboard will be continuously improved to meet more diverse needs.
[0003] An automatic production line is used for producing cardboard. For example, a patent with the publication number CN115195142A discloses an automatic cardboard production line, which includes a board feeder. A feeding board is arranged on one side of the board feeder. A cardboard cleaning component is arranged at the upper end of the feeding board. A support frame is arranged on the side of the feeding board away from the board feeder. A conveyor belt is arranged inside the support frame. A fixing frame is arranged on one side of the upper end of the support frame. An adjusting glue coating component is arranged inside the fixing frame. A buffer rolling component is arranged on one side of the fixing frame. A scraping and cleaning component corresponding to the conveyor belt is arranged inside the support frame; the invention also discloses an automatic cardboard production line and its production process. By arranging the cardboard cleaning component, dust can be sucked from the surface of the cardboard during the cardboard feeding process, the cleanliness of the cardboard surface can be improved, and the processing quality of the cardboard can be ensured. A cleaning brush is arranged to brush the surface of the cardboard, further ensuring the dust removal effect and improving the processing quality.
[0004] The above patent has obvious beneficial effects, but there are still the following deficiencies in actual operation:
[0005] In the above comparative document, the cardboard is cleaned on one side by a cleaning brush to improve the effect after the waterproof film is bonded to the cardboard. However, in actual operation, when the cleaning brush cleans the cardboard, fine scratches will be generated on the surface of the cardboard. At the same time, in the prior art, some cardboard needs to bond waterproof films on both sides, while the above comparative document only bonds the waterproof film on one side of the cardboard. If the cardboard needs to bond waterproof films on both sides, the cardboard needs to be conveyed and bonded with the waterproof film again, thus reducing the production efficiency of the cardboard. Therefore, it is urgent to improve the automatic cardboard production line in this field to solve the defects of the prior art. Content of the Utility Model
[0006] Aiming at the deficiencies of the prior art, the utility model provides an automatic cardboard production line to realize the bonding of waterproof film bodies on both sides of the cardboard body and improve the production efficiency of the cardboard body.
[0007] To achieve the above object, the present utility model provides the following technical solutions: An automatic cardboard production line includes a bearing base, on the upper surface of which there are multiple sets of fixing units for installation and fixation. Each set of the fixing units is sequentially provided with two symmetric dust-removing rollers adapted to the cardboard body, two symmetric glue-applying rollers, two symmetric guiding rollers for guiding the waterproof film body, two pressing rollers for pressing the cardboard body and the waterproof film body, and a conveying device in the conveying direction. There are several sets of adjusting units on the bearing base for adjusting the positions of the fixing units.
[0008] Preferably, the fixing unit includes two first fixing plates adapted to the dust-removing rollers, two second fixing plates adapted to the glue-applying rollers, two third fixing plates adapted to the guiding rollers, two fourth fixing plates adapted to the pressing rollers, and two fifth fixing plates adapted to the conveying device. The two guiding rollers are rotatably connected between the two third fixing plates.
[0009] Preferably, the two ends of each of the two dust-removing rollers are penetrated by a first insertion shaft with a polygonal cross-section. The two ends of the first insertion shaft penetrate the first fixing plate. Two first rotating rings sleeved on the side surface of the first insertion shaft are rotatably connected to the two first fixing plates. A first gear meshing with each other is fixedly connected to the side surfaces of the two first rotating rings. A first driving motor is fixedly installed on one surface of one of the first fixing plates. The output end of the first driving motor is fixedly connected to a second gear meshing with one of the first gears.
[0010] Preferably, the two ends of each of the two glue-applying rollers are penetrated by a second insertion shaft with a polygonal cross-section and the end part penetrates the second fixing plate. Both ends of the two second insertion shafts are sleeved with second rotating rings rotatably connected to the second fixing plates. Third gears meshing with each other are fixedly installed on the side surfaces of the two second rotating rings. A second driving motor is fixedly installed on one surface of one of the second fixing plates. The output end of the second driving motor is fixedly installed with a fourth gear meshing with one of the third gears. Several glue storage frames adapted to the glue-applying rollers are arranged between the two second fixing plates.
[0011] Preferably, the two ends of each of the two pressing rollers are penetrated by a third insertion shaft penetrating the fourth fixing plate. One end side surfaces of the two third insertion shafts are sleeved with third rotating rings rotatably connected to the fourth fixing plates. Fifth gears are fixedly installed on the side surfaces of the two third rotating rings. Sixth gears meshing with each other and respectively meshing with the two fifth gears are rotatably connected to one surface of the fourth fixing plate. A third driving motor is fixedly installed on one surface of the fourth fixing plate. The output end of the third driving motor is fixedly installed with a seventh gear meshing with one of the fifth gears.
[0012] Preferably, the adjusting unit includes sliding blocks respectively and fixedly installed at the lower ends of the first fixing plate, the second fixing plate, the third fixing plate and the fourth fixing plate. A plurality of sliding grooves adapted to the sliding blocks are formed on the upper surface of the bearing base. A plurality of fourth driving motors are fixedly installed on one side of the bearing base. One end of a bidirectional lead screw rotatably connected in each sliding groove is fixedly connected to the output end of the corresponding fourth driving motor. The bidirectional lead screw penetrates through the two sliding blocks and is threadedly connected to the two sliding blocks. When the bidirectional lead screw rotates, it drives the two sliding blocks to move towards or away from each other.
[0013] Preferably, one side of the glue storage frame is closely attached to the glue application roller, and a glue outlet is formed at the lower part of one side thereof. Mounting plates for mounting the glue storage frame are fixedly installed on the opposite side surfaces of the two fourth fixing plates.
[0014] In view of the deficiencies of the prior art, the present utility model provides an automatic cardboard production line, which overcomes the deficiencies of the prior art. The beneficial effects of the present utility model are as follows:
[0015] 1. In the present utility model, when the cardboard body passes through the two dust-removing rollers, the two dust-removing rollers remove dust from both sides of the cardboard body, and can effectively remove the tiny dust particles on the upper and lower surfaces of the cardboard body. The glue application roller is used to apply glue to the upper and lower surfaces of the cardboard body. The waterproof film body is guided by the guiding roller to between the two pressing rollers, and the two pressing rollers press and bond the waterproof film body and the cardboard body, so as to bond the waterproof film body to both sides of the cardboard body, improving the production efficiency of the cardboard body.
[0016] 2. In the present utility model, the output end of the fourth driving motor drives the bidirectional lead screw to rotate. The bidirectional lead screw drives the two sliding blocks to move away from each other in the sliding grooves. The two first fixing plates, the second fixing plates, the third fixing plates or the fourth fixing plates move away from each other, and then the dust-removing roller, the glue application roller, the guiding roller or the pressing roller can be removed and installed or replaced, which is convenient for installing or replacing the dust-removing roller, the glue application roller, the guiding roller or the pressing roller.
[0017] Other features and advantages of the present utility model will be described in the following specification, and, in part, will be obvious from the specification, or will be understood by implementing the present utility model. The objectives and other advantages of the present utility model can be realized and obtained by the structures pointed out in the specification, the claims and the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0020] Figure 2 This is a schematic structural diagram of the dust sticking roller, glue coating roller, guiding roller, pressing roller and conveying device in the present utility model;
[0021] Figure 3 This is a schematic structural diagram of the cross-section of the glue storage frame in the present utility model;
[0022] Figure 4 This is a schematic structural diagram of the sliding block and the bidirectional lead screw in the present utility model;
[0023] Figure 5 is Figure 2 the enlarged structural diagram at position A in
[0024] Figure 6 is Figure 2 the enlarged structural diagram at position B in
[0025] Figure 7 is Figure 2 the enlarged structural diagram at position C in
[0026] In the figure: 1, bearing base; 2, fixing unit; 3, dust sticking roller; 4, glue coating roller; 5, guiding roller; 6, pressing roller; 7, adjusting unit; 8, cardboard body; 9, waterproof film body; 10, first fixing plate; 11, second fixing plate; 12, third fixing plate; 13, fourth fixing plate; 14, fifth fixing plate; 15, conveying device; 16, first inserting shaft; 17, first rotating ring; 18, first gear; 19, first driving motor; 20, second gear; 21, second rotating ring; 22, second inserting shaft; 23, third gear; 24, second driving motor; 25, fourth gear; 26, glue storage frame; 27, third inserting shaft; 28, third rotating ring; 29, fifth gear; 30, sixth gear; 31, third driving motor; 32, seventh gear; 33, glue outlet; 34, mounting plate; 35, fourth driving motor; 36, bidirectional lead screw; 37, sliding groove; 38, sliding block. Specific embodiments
[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0028] Please refer to Figures 1-7, An automatic cardboard production line, including a carrying base 1. On the upper surface of the carrying base 1, there are multiple groups of fixing units 2 for installation and fixation. Each group of fixing units 2 is successively provided with two symmetric dust-removing rollers 3 adapted to the cardboard body 8, two symmetric glue-applying rollers 4, two symmetric guiding rollers 5 for guiding the waterproof film body 9, two pressing rollers 6 for pressing the cardboard body 8 and the waterproof film body 9, and a conveying device 15 for conveying. On the carrying base 1, there are several groups of adjusting units 7 for adjusting the positions of the fixing units 2. The fixing unit 2 includes two first fixing plates 10 adapted to the dust-removing rollers 3, two second fixing plates 11 adapted to the glue-applying rollers 4, two third fixing plates 12 adapted to the guiding rollers 5, two fourth fixing plates 13 adapted to the pressing rollers 6, and two fifth fixing plates 14 adapted to the conveying device 15. The two guiding rollers 5 are rotatably connected between the two third fixing plates 12. The adjusting unit 7 includes sliding blocks 38 respectively fixedly installed at the lower ends of the first fixing plate 10, the second fixing plate 11, the third fixing plate 12, and the fourth fixing plate 13. On the upper surface of the carrying base 1, there are several sliding grooves 37 adapted to the sliding blocks 38. On one side of the carrying base 1, several fourth driving motors 35 are fixedly installed. In each sliding groove 37, there is a bidirectional lead screw 36 whose one end is fixedly connected to the output end of the corresponding fourth driving motor 35. The bidirectional lead screw 36 penetrates through the two sliding blocks 38 and is threadedly connected to the two sliding blocks 38. When the bidirectional lead screw 36 rotates, it drives the two sliding blocks 38 to move towards or away from each other.
[0029] Specifically, at both ends of the carrying base 1, there are a traction device for traction of the cardboard body 8 and a release roller for the waterproof film body 9. The traction device is used to traction the cardboard body 8. When the cardboard body 8 passes through the two dust-removing rollers 3, the two dust-removing rollers 3 remove dust from both sides of the cardboard body 8. The dust-removing roller 3 includes but is not limited to a polyurethane dust-removing roller 3, which has good adhesion and wear resistance and can effectively remove the tiny dust particles on the upper and lower surfaces of the cardboard body 8. The glue-applying roller 4 is used to apply glue to the upper and lower surfaces of the cardboard body 8. The waterproof film body 9 is guided by the guiding rollers 5 to between the two pressing rollers 6. The two pressing rollers 6 press and bond the waterproof film body 9 and the cardboard body 8 to achieve bonding of the waterproof film body 9 on both sides of the cardboard body 8. When it is necessary to install or replace the dust-removing roller 3, the glue-applying roller 4, the guiding roller 5, or the pressing roller 6, by starting the fourth driving motor 35, the output end of the fourth driving motor 35 drives the bidirectional lead screw 36 to rotate. The threads on the side of the bidirectional lead screw 36 are reverse and symmetric. The bidirectional lead screw 36 drives the two sliding blocks 38 to move away from each other in the sliding groove 37, and the two first fixing plates 10, the second fixing plates 11, the third fixing plates 12, or the fourth fixing plates 13 move away from each other, so that the dust-removing roller 3, the glue-applying roller 4, the guiding roller 5, or the pressing roller 6 can be removed and installed or replaced, which is convenient for installing or replacing the dust-removing roller 3, the glue-applying roller 4, the guiding roller 5, or the pressing roller 6.
[0030] As a technical optimization scheme of the utility model, at both ends of the two dust sticking rollers 3, there are first insertion shafts 16 with a polygonal cross-section passing through. The two ends of the first insertion shafts 16 pass through the first fixing plates 10. On the two first fixing plates 10, there is a first rotating ring 17 sleeved on the side of the first insertion shaft 16 rotatably connected. On the sides of the two first rotating rings 17, there are first gears 18 meshing with each other. On one side of one of the first fixing plates 10, there is a first driving motor 19 fixedly installed. The output end of the first driving motor 19 is fixedly connected with a second gear 20 meshing with one of the first gears 18.
[0031] Specifically, when the first driving motor 19 is started, the output end of the first driving motor 19 drives the second gear 20 to rotate. The second gear 20 drives the first gear 18 at the lower position to rotate. The first gear 18 at the lower position drives the first gear 18 at the upper position to rotate. The first gear 18 drives the first rotating ring 17 to rotate. The first rotating ring 17 drives the first insertion shaft 16 to rotate, and then drives the two dust sticking rollers 3 to rotate towards each other, which not only removes dust from the upper and lower surfaces of the cardboard body 8, but also has the effect of conveying the cardboard body 8. When the dust sticking rollers 3 need to be replaced, the two first fixing plates 10 move away from each other, and the two first rotating rings 17 are separated from the first insertion shafts 16, so that the dust sticking rollers 3 can be replaced, which is convenient for installing or replacing the dust sticking rollers 3.
[0032] As a technical optimization scheme of the utility model, at both ends of the two glue applying rollers 4, there are second insertion shafts 22 with a polygonal cross-section passing through and the ends passing through the second fixing plates 11. At both ends of the two second insertion shafts 22, there are second rotating rings 21 sleeved and rotatably connected with the second fixing plates 11. On the sides of the two second rotating rings 21, there are third gears 23 fixedly installed and meshing with each other. On one side of one of the second fixing plates 11, there is a second driving motor 24 fixedly installed. The output end of the second driving motor 24 is fixedly installed with a fourth gear 25 meshing with one of the third gears 23. Between the two second fixing plates 11, there are several glue storage frames 26 adapted to the glue applying rollers 4. One side of the glue storage frame 26 is closely attached to the glue applying roller 4 and there is a glue outlet 33 opened at the lower part of one side. On the opposite sides of the two fourth fixing plates 13, there are mounting plates 34 fixedly installed for mounting the glue storage frames 26.
[0033] Specifically, drive the second drive motor 24. The output end of the second drive motor 24 drives the fourth gear 25 to rotate. The fourth gear 25 drives the lower third gear 23 to rotate. The lower third gear 23 drives the upper third gear 23 to rotate. The third gear 23 drives the second rotating ring 21 to rotate. The second rotating ring 21 drives the second insertion shaft 22 to rotate, thereby driving the two glue application rollers 4 to rotate. The glue storage frame 26 is installed on the corresponding two mounting plates 34 through fasteners. The glue storage frame 26 transports the glue to the inside of the glue storage frame 26 through an external device. The glue flows to the side of the glue application roller 4 through the glue outlet 33. The glue application roller 4 applies the glue to the side of the cardboard body 8. When it is necessary to install or replace the glue application roller 4, the two second fixing plates 11 move away from each other. The second insertion shaft 22 is separated from the second rotating ring 21, and then the glue application roller 4 can be replaced.
[0034] As a technical optimization scheme of the present utility model, third insertion shafts 27 penetrate through the fourth fixing plate 13 at both ends of the two pressing rollers 6. Third rotating rings 28 rotatably connected to the fourth fixing plate 13 are sleeved on the sides of one ends of the two third insertion shafts 27. Fifth gears 29 are fixedly installed on the sides of the two third rotating rings 28. Sixth gears 30 that are meshed with each other and respectively meshed with the two fifth gears 29 are rotatably connected to one side of the fourth fixing plate 13. A third drive motor 31 is fixedly installed on one side of the fourth fixing plate 13. A seventh gear 32 meshed with one of the fifth gears 29 is fixedly installed at the output end of the third drive motor 31.
[0035] Specifically, when starting the third drive motor 31, the output end of the third drive motor 31 drives the seventh gear 32 to rotate. The seventh gear 32 drives the lower fifth gear 29 to rotate. The lower fifth gear 29 drives the lower sixth gear 30 to rotate. The lower sixth gear 30 drives the upper sixth gear 30 to rotate. The upper sixth gear 30 drives the upper fifth gear 29 to rotate. When the fifth gear 29 rotates, it drives the two third rotating rings 28 to rotate. The two third rotating rings 28 drive the two third insertion shafts 27 to rotate. The two third insertion shafts 27 drive the two pressing rollers 6 to rotate. The two pressing rollers 6 rotate towards each other to press and bond the waterproof film body 9 and the already glued cardboard body 8. When it is necessary to replace the pressing roller 6, the two fourth fixing plates 13 move away from each other. After the third insertion shaft 27 is separated from the third rotating ring 28, the pressing roller 6 can be replaced.
[0036] Among them, all the electrical products mentioned above can be purchased on the market. They belong to mature technologies and have been fully disclosed. Therefore, they will not be repeated in the specification. All the electrical products mentioned above are equipped with power connection lines, and they are electrically connected to the external main controller and the 220V phase voltage (or 380V line voltage) through the power lines. And the main controller can be a conventional known device such as a computer that plays a control role.
[0037] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automated cardboard production line, including a carrying base (1), characterized in that, On the upper surface of the bearing base (1), there are multiple groups of fixing units (2) for installation and fixation. Each group of the fixing units (2) is successively provided with two symmetrically arranged dust-removing rollers (3) adapted to the cardboard body (8), two symmetrically arranged glue-applying rollers (4), two symmetrically arranged guiding rollers (5) for guiding the waterproof film body (9), two pressing rollers (6) for pressing the cardboard body (8) and the waterproof film body (9), and a conveying device (15) for conveying. On the bearing base (1), there are several groups of adjusting units (7) for adjusting the positions of the fixing units (2).
2. The automatic cardboard production line according to claim 1, characterized in that, The fixing unit (2) includes two first fixing plates (10) adapted to the dust-removing rollers (3), two second fixing plates (11) adapted to the glue-applying rollers (4), two third fixing plates (12) adapted to the guiding rollers (5), two fourth fixing plates (13) adapted to the pressing rollers (6), and two fifth fixing plates (14) adapted to the conveying device (15). The two guiding rollers (5) are rotatably connected between the two third fixing plates (12).
3. The automatic cardboard production line according to claim 2, characterized in that, Both ends of the two dust-removing rollers (3) are penetrated by a first insertion shaft (16) with a polygonal cross-section. The two ends of the first insertion shaft (16) penetrate the first fixing plates (10). On the two first fixing plates (10), a first rotating ring (17) sleeved on the side surface of the first insertion shaft (16) is rotatably connected. On the side surfaces of the two first rotating rings (17), first gears (18) that mesh with each other are fixedly connected. On one side of one of the first fixing plates (10), a first driving motor (19) is fixedly installed. The output end of the first driving motor (19) is fixedly connected with a second gear (20) that meshes with one of the first gears (18).
4. An automated cardboard production line according to claim 2, characterized in that, Both ends of the two glue-applying rollers (4) are penetrated by a second insertion shaft (22) with a polygonal cross-section and the ends of which penetrate the second fixing plates (11). Both ends of the two second insertion shafts (22) are sleeved with second rotating rings (21) that are rotatably connected to the second fixing plates (11). On the side surfaces of the two second rotating rings (21), third gears (23) that are fixedly installed and mesh with each other are provided. On one side of one of the second fixing plates (11), a second driving motor (24) is fixedly installed. The output end of the second driving motor (24) is fixedly installed with a fourth gear (25) that meshes with one of the third gears (23). Between the two second fixing plates (11), several glue storage frames (26) adapted to the glue-applying rollers (4) are provided.
5. An automated cardboard production line according to claim 2, characterized in that, A third insertion shaft (27) penetrating through the fourth fixing plate (13) is inserted through both ends of the two pressing rollers (6). A third rotating ring (28) rotatably connected to the fourth fixing plate (13) is sleeved on the side of one end of each of the two third insertion shafts (27). A fifth gear (29) is fixedly installed on the side of each of the two third rotating rings (28). A sixth gear (30) that meshes with each other and meshes with the two fifth gears (29) respectively is rotatably connected to one side of the fourth fixing plate (13). A third driving motor (31) is fixedly installed on one side of the fourth fixing plate (13). A seventh gear (32) that meshes with one of the fifth gears (29) is fixedly installed at the output end of the third driving motor (31).
6. The automatic cardboard production line according to claim 2, wherein, The adjusting unit (7) includes sliding blocks (38) fixedly installed at the lower ends of the first fixing plate (10), the second fixing plate (11), the third fixing plate (12), and the fourth fixing plate (13) respectively. A plurality of sliding grooves (37) adapted to the sliding blocks (38) are formed on the upper surface of the bearing base (1). A plurality of fourth driving motors (35) are fixedly installed on one side of the bearing base (1). A bidirectional lead screw (36) with one end fixedly connected to the output end of the corresponding fourth driving motor (35) is rotatably connected in each of the sliding grooves (37). The bidirectional lead screw (36) penetrates through the two sliding blocks (38) and is threadedly connected to the two sliding blocks (38). When the bidirectional lead screw (36) rotates, it drives the two sliding blocks (38) to move towards or away from each other.
7. An automatic cardboard production line according to claim 4, characterized in that, One side of the glue storage frame (26) is closely attached to the glue application roller (4), and a glue outlet (33) is formed in the lower part of one side thereof. Mounting plates (34) for mounting the glue storage frame (26) are fixedly installed on the opposite sides of the two fourth fixing plates (13).
Citation Information
Patent Citations
Automatic paperboard production line and production process thereof
CN115195142A