Scrap steel shape intelligent identification, sorting and packing device with protection function
By installing protective components and hydraulically driven clamping plates in the scrap steel sorting device, the problems of easy damage and inflexible clamping of the camera are solved, and efficient sorting and packaging of scrap steel of various sizes are achieved.
Patent Information
- Application Number
- CN202422110722.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The existing scrap steel sorting image intelligent recognition and sorting device is prone to damage when clamping scrap steel, and the clamping arm and clamping claw cannot rotate, reducing the practicality of the device.
By setting a protection component on the outside of the intelligent identification camera, and setting a clamping plate 1 and clamping plate 2 on the clamping assembly, the clamping plate 2 is driven to rotate by hydraulic cylinder, combining the rotation shaft and clamping assembly, clamping of scrap steel materials of various sizes is realized, and the protection component protection camera is activated after the identification is completed.
Effectively protect the camera from damage, improves the practicality of the device, can clamp more types and sizes of scrap steel, and improves sorting and packaging efficiency.
Smart Images

Figure CN223162064U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sorting and packing devices, in particular to an intelligent identification, sorting and packing device for the shape of scrap steel with protection. Background Technique
[0002] The authorized announcement number CN212821209U discloses: an intelligent identification and sorting device for scrap steel sorting images. When clamping scrap steel, the type of steel can be identified by an image recognition device and transmitted to a controller. The controller controls the rotation of a rotating motor and the action of a clamping device, and controls a gantry crane to move to a corresponding sorting position, which is convenient for sorting and improves efficiency.
[0003] In the above device, the intelligent identification and sorting device for scrap steel sorting images is prone to being touched or scratched by scrap steel and damaged when starting the clamping work after completing the identification and sorting of scrap steel. Moreover, the clamping arm and the clamping claw cannot rotate, reducing the practicability of the device. Therefore, we propose an intelligent identification, sorting and packing device for the shape of scrap steel. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides an intelligent identification, sorting and packing device for the shape of scrap steel with protection. Through the cooperation of a control box, a clamping assembly, a rotating shaft, an intelligent identification camera, etc., when clamping scrap steel, the type of steel can be identified by the intelligent identification camera, and the gantry crane is controlled to move to a corresponding sorting position. Then, through the cooperation of the rotating shaft and the clamping assembly, the sorting and packing of scrap steel are completed. By arranging a protection assembly outside the intelligent identification camera, when the camera completes the identification of the type of steel and starts the clamping work, the protection assembly is turned on to protect the intelligent identification camera, avoiding damage caused by the intelligent identification camera being touched or scratched by scrap steel. By arranging a clamping plate one and a clamping plate two on the clamping assembly, the clamping plate two is rotatably installed on the clamping plate one, and the rotation of the clamping plate two is driven by a hydraulic cylinder one, so that the device can clamp more types of sizes of scrap steel, improving the practicability of the device and solving the problems in the background.
[0005] To achieve the above purposes, the utility model is realized through the following technical solutions: an intelligent identification, sorting and packing device for the shape of scrap steel with protection, including a control box, a rotating shaft is installed on the top of the control box, a connecting plate is installed on the rotating shaft, a lifting lug is fixedly connected to the top of the connecting plate, an installation frame is fixedly installed on the bottom side of the control box, a bottom plate is fixedly installed on the bottom side of the installation frame, an intelligent identification camera is installed on the bottom side of the bottom plate, a protection assembly is arranged outside the intelligent identification camera, and a clamping assembly is installed on the installation frame.
[0006] Preferably, the protection component includes a bearing, the bearing is installed on the bottom side of the bottom plate, a rotating protective cylinder is rotatably connected to the bearing, and a toothed ring is fixedly connected to the outer surface of the rotating protective cylinder.
[0007] Preferably, two mounting plates are fixedly connected to the bottom side of the bottom plate, and a driving motor is also fixedly installed on the bottom side. A worm is rotatably installed between the two mounting plates. The output shaft end of the driving motor is fixedly connected to the left end of the worm, and the worm meshes with the toothed ring.
[0008] Preferably, a lifting protective cylinder is slidably connected to the inner wall of the rotating protective cylinder. A plurality of arc-shaped holes are penetrated through the inner wall of the lifting protective cylinder. A plurality of limiting rods are fixedly connected to the inner wall of the rotating protective cylinder, and the limiting rods are slidably connected to the arc-shaped holes.
[0009] Preferably, a sliding groove is further opened on the inner wall of the lifting protective cylinder. A sliding block is slidably connected to the sliding groove, and the top side of the sliding block is fixedly connected to the bottom plate.
[0010] Preferably, the clamping component includes a second hydraulic cylinder and a third hydraulic cylinder. The second hydraulic cylinder and the third hydraulic cylinder are both installed inside the mounting frame. The output ends of the second hydraulic cylinder and the third hydraulic cylinder are in opposite directions, and push-pull plates are fixedly connected to the output ends of the second hydraulic cylinder and the third hydraulic cylinder.
[0011] Preferably, slide rails are arranged on the front and rear sides inside the mounting frame. A first clamping plate is fixedly installed on the side of the push-pull plate away from the control box, and the first clamping plate is slidably connected to the slide rail.
[0012] Preferably, a rotating seat is fixedly connected to the side of the first clamping plate away from the control box. A first hydraulic cylinder is rotatably installed on the rotating seat. The output shaft end of the first hydraulic cylinder is fixedly connected to a rotating block. A second clamping plate is rotatably installed on the rotating block, and the second clamping plate is also rotatably installed on the bottom side of the first clamping plate.
[0013] Preferably, a weighing device is arranged between the lifting lugs and the connecting plate.
[0014] Preferably, a first clamping sensor is arranged on the first clamping plate, and a second clamping sensor is arranged on the second clamping plate.
[0015] Advantageous effects
[0016] The utility model provides a waste steel shape intelligent identification, sorting and packing device with protection. Compared with the prior art, the following advantageous effects are achieved:
[0017] 1. Through the cooperation of the control box, clamping assembly, rotating shaft, intelligent recognition camera, etc., when clamping waste steel, the intelligent recognition camera can identify the type and shape of the steel, and the gantry crane is controlled to move to the corresponding sorting position. Then, through the cooperation of the rotating shaft and the clamping assembly, the sorting and packing of the waste steel are completed.
[0018] 2. By setting a protection assembly outside the intelligent recognition camera, when the camera completes the recognition of the steel type and starts the clamping work, the protection assembly is turned on to protect the intelligent recognition camera, preventing it from being touched or scratched by the waste steel and causing damage.
[0019] 3. By setting clamping plate one and clamping plate two on the clamping assembly, clamping plate two is rotatably installed on clamping plate one, and the rotation of clamping plate two is driven by hydraulic cylinder one, enabling the device to clamp waste steel of more sizes and improving the practicability of the device. Brief Description of the Drawings
[0020] Figure 1 It is a front view structural schematic diagram of the main body of the present utility model;
[0021] Figure 2 It is a schematic diagram of the internal structure of the mounting bracket of the present utility model;
[0022] Figure 3 It is a schematic diagram of the bottom structure of the mounting bracket of the present utility model;
[0023] Figure 4 It is a schematic diagram of the structure of the protection assembly of the present utility model;
[0024] Figure 5 For the present utility model Figure 3 Enlarged schematic diagram of the structure at A in;
[0025] Figure 6 For the present utility model Figure 4 Enlarged schematic diagram of the structure at B in.
[0026] In the figure: 1. Control box; 2. Lifting lug; 3. Weighing device; 4. Connecting plate; 5. Rotating shaft; 6. Mounting bracket; 7. Clamping plate one; 8. Clamping sensor one; 9. Clamping sensor two; 10. Clamping plate two; 11. Rotating block; 12. Hydraulic cylinder one; 13. Rotating seat; 14. Pushing and pulling plate; 15. Hydraulic cylinder two; 16. Hydraulic cylinder three; 17. Bottom plate; 18. Rotating protective cylinder; 19. Lifting protective cylinder; 20. Sliding groove; 21. Sliding block; 22. Arc-shaped hole; 23. Limiting rod; 24. Bearing; 25. Gear ring; 26. Driving motor; 27. Mounting plate; 28. Worm; 29. Intelligent recognition camera. Detailed Embodiment
[0027] Please refer to Figures 1-6, a waste steel shape intelligent recognition, sorting and packing device with protection, including a control box 1. A rotating shaft 5 is installed on the top of the control box 1. A connecting plate 4 is installed on the rotating shaft 5. A lifting lug 2 is fixedly connected to the top of the connecting plate 4. An installation frame 6 is fixedly installed on the bottom side of the control box 1. A bottom plate 17 is fixedly installed on the bottom side of the installation frame 6. An intelligent recognition camera 29 is installed on the bottom side of the bottom plate 17. A protection component is arranged outside the intelligent recognition camera 29. A clamping component is installed on the installation frame 6.
[0028] When the device is in use, the intelligent recognition camera 29 is used to identify the types and shapes of waste steel materials. After the identification is completed, the device is moved to the corresponding sorting position by controlling the overhead crane to hold the lifting lug 2. Through the cooperation of the control box 1, the rotating shaft 5 and the clamping component, the waste steel materials are clamped, and then the overhead crane is continuously controlled to move to the corresponding sorting position to complete the sorting and packing of the waste steel materials. When the intelligent recognition camera 29 starts the clamping work after completing the identification of the types and shapes of the steel materials, the protection component is activated to protect the intelligent recognition camera 29, preventing the intelligent recognition camera 29 from being touched or scratched by the waste steel materials and causing damage.
[0029] The protection component includes a bearing 24. The bearing 24 is installed on the bottom side of the bottom plate 17. A rotating protection cylinder 18 is rotatably connected to the bearing 24. A gear ring 25 is fixedly connected to the outer surface of the rotating protection cylinder 18.
[0030] Two groups of mounting plates 27 are fixedly connected to the bottom side of the bottom plate 17. A driving motor 26 is also fixedly installed on the bottom side. A worm 28 is rotatably installed between the two groups of mounting plates 27. The output shaft end of the driving motor 26 is fixedly connected to the left end of the worm 28. The worm 28 meshes with the gear ring 25.
[0031] A lifting protection cylinder 19 is slidably connected to the inner wall of the rotating protection cylinder 18. A number of arc-shaped holes 22 are formed through the inner wall of the lifting protection cylinder 19. A number of limiting rods 23 are fixedly connected to the inner wall of the rotating protection cylinder 18. The limiting rods 23 are slidably connected to the arc-shaped holes 22.
[0032] A sliding groove 20 is also formed on the inner wall of the lifting protection cylinder 19. A sliding block 21 is slidably connected to the sliding groove 20. The top side of the sliding block 21 is fixedly connected to the bottom plate 17.
[0033] When the protection component is in use, the driving motor 26 is started. By rotating the worm 28 with the driving motor 26, since the worm 28 meshes with the gear ring 25 on the rotating cylinder 18, and the rotating cylinder 18 is installed on the bottom plate 17 through the bearing 24, the rotating cylinder 18 is rotated. Since the lifting cylinder 19 is slidably connected to the rotating cylinder 18, the limiting rod 23 on the rotating cylinder 18 passes through the arc-shaped hole 22 on the lifting cylinder 19, and the sliding block 21 on the bottom plate 17 is slidably connected to the sliding groove 20 on the lifting cylinder 19 to complete the limit. Therefore, when the rotating cylinder 18 rotates, the lifting cylinder 19 is driven to lift, thereby protecting the intelligent recognition camera 29.
[0034] The clamping component includes the second hydraulic cylinder 15 and the third hydraulic cylinder 16. Both the second hydraulic cylinder 15 and the third hydraulic cylinder 16 are installed inside the mounting frame 6. The output ends of the second hydraulic cylinder 15 and the third hydraulic cylinder 16 are in opposite directions, and the output ends of the second hydraulic cylinder 15 and the third hydraulic cylinder 16 are both fixedly connected with a push-pull plate 14.
[0035] Sliding rails are arranged on the front and rear sides inside the mounting frame 6. A first clamping plate 7 is fixedly installed on the side of the push-pull plate 14 away from the control box 1. The first clamping plate 7 is slidably connected to the sliding rail.
[0036] A rotating seat 13 is fixedly connected to the side of the first clamping plate 7 away from the control box 1. A first hydraulic cylinder 12 is rotatably installed on the rotating seat 13. The output shaft end of the first hydraulic cylinder 12 is fixedly connected with a rotating block 11. A second clamping plate 10 is rotatably installed on the rotating block 11. The second clamping plate 10 is also rotatably installed on the bottom side of the first clamping plate 7.
[0037] When the clamping component is in use, the second hydraulic cylinder 15 and the third hydraulic cylinder 16 respectively drive the two groups of push-pull plates 14. The first clamping plate 7 slidably connected to the sliding rail is pushed or pulled through the push-pull plate 14. Since the first hydraulic cylinder 12 is rotatably installed on the rotating seat 13 of the first clamping plate 7, the rotating block 11 at the output shaft end of the first hydraulic cylinder 12 is rotatably connected to the second clamping plate 10, and the second clamping plate 10 is also rotatably installed on the bottom side of the first clamping plate 7. Therefore, the second clamping plate 10 is driven to rotate on the first clamping plate 7 through the first hydraulic cylinder 12.
[0038] A weighing device 3 is arranged between the lifting lug 2 and the connecting plate 4 to complete the weighing of the clamped waste steel.
[0039] A first clamping sensor 8 is arranged on the first clamping plate 7, and a second clamping sensor 9 is arranged on the second clamping plate 10 to prevent damage caused by excessive clamping between the first clamping plate 7 and the second clamping plate 10.
[0040] Working principle: The intelligent recognition camera 29 identifies the types and shapes of scrap steel. After the identification is completed, the device is moved to the corresponding sorting position by controlling the overhead crane to lift the lifting lug 2. Through the cooperation of the control box 1 and the rotating shaft 5, and by driving two groups of push-pull plates 14 respectively through the hydraulic cylinder two 15 and the hydraulic cylinder three 16, the push-pull plate 14 pushes or pulls the clamping plate one 7 slidingly connected to the slide rail. And because the hydraulic cylinder one 12 is rotatably installed on the rotating seat 13 of the clamping plate one 7, the rotating block 11 at the output shaft end of the hydraulic cylinder one 12 is rotatably connected to the clamping plate two 10, and the clamping plate two 10 is also rotatably installed on the bottom side of the clamping plate one 7. Therefore, the hydraulic cylinder one 12 drives the clamping plate two 10 to rotate on the clamping plate one 7, so as to complete the clamping of the scrap steel, and continue to control the overhead crane to move to the corresponding sorting position to complete the sorting and packing of the scrap steel. When the intelligent recognition camera 29 completes the identification of the steel type and shape and starts the clamping work in this work process, the driving motor 26 is started. The driving motor 26 rotates the worm 28. Since the worm 28 meshes with the toothed ring 25 on the rotating protective cylinder 18, and the rotating protective cylinder 18 is installed on the bottom plate 17 through the bearing 24, the rotating protective cylinder 18 is rotated. Since the lifting protective cylinder 19 is slidingly connected to the rotating protective cylinder 18, and the limiting rod 23 on the rotating protective cylinder 18 passes through the arc-shaped hole 22 on the lifting protective cylinder 19, and the sliding block 21 on the bottom plate 17 is slidingly connected to the sliding groove 20 on the lifting protective cylinder 19 to complete the limit, when the rotating protective cylinder 18 rotates, it drives the lifting protective cylinder 19 to lift, so as to protect the intelligent recognition camera 29 and prevent the intelligent recognition camera 29 from being touched or scratched by the scrap steel and damaged.
Claims
1. The intelligent recognition, sorting and packing device for the shape of scrap steel with protection, including a control box (1), is characterized in that: A rotating shaft (5) is installed on the top of the control box (1). A connecting plate (4) is installed on the rotating shaft (5). A lifting lug (2) is fixedly connected to the top of the connecting plate (4). An installation frame (6) is fixedly installed on the bottom side of the control box (1). A bottom plate (17) is fixedly installed on the bottom side of the installation frame (6). An intelligent recognition camera (29) is installed on the bottom side of the bottom plate (17). A protection component is arranged outside the intelligent recognition camera (29). A clamping component is installed on the installation frame (6).
2. The intelligent identification, sorting and packing device for the shape of scrap steel with protection according to claim 1, wherein: The protection component includes a bearing (24). The bearing (24) is installed on the bottom side of the bottom plate (17). A rotating protective cylinder (18) is rotatably connected to the bearing (24). A gear ring (25) is fixedly connected to the outer surface of the rotating protective cylinder (18).
3. The intelligent recognition, sorting and packing device for the shape of scrap steel with protection according to claim 2, characterized in that: Two groups of mounting plates (27) are fixedly connected to the bottom side of the bottom plate (17). A driving motor (26) is also fixedly installed on the bottom side. A worm (28) is rotatably installed between the two groups of mounting plates (27). The output shaft end of the driving motor (26) is fixedly connected to the left end of the worm (28). The worm (28) meshes with the gear ring (25).
4. The intelligent identification, sorting and packing device for the shape of scrap steel with protection according to claim 3, characterized in that: A lifting protective cylinder (19) is slidably connected to the inner wall of the rotating protective cylinder (18). A plurality of arc-shaped holes (22) are formed through the inner wall of the lifting protective cylinder (19). A plurality of limiting rods (23) are fixedly connected to the inner wall of the rotating protective cylinder (18). The limiting rods (23) are slidably connected to the arc-shaped holes (22).
5. The intelligent identification, sorting and packing device for the shape of scrap steel with protection according to claim 4, characterized in that: A sliding groove (20) is further formed in the inner wall of the lifting protective cylinder (19). A sliding block (21) is slidably connected to the sliding groove (20). The top side of the sliding block (21) is fixedly connected to the bottom plate (17).
6. The intelligent recognition, sorting and packing device for the shape of scrap steel with protection according to claim 5, characterized in that: The clamping component includes a second hydraulic cylinder (15) and a third hydraulic cylinder (16). The second hydraulic cylinder (15) and the third hydraulic cylinder (16) are both installed inside the installation frame (6). The output ends of the second hydraulic cylinder (15) and the third hydraulic cylinder (16) are in opposite directions. The output ends of the second hydraulic cylinder (15) and the third hydraulic cylinder (16) are both fixedly connected to a push-pull plate (14).
7. The intelligent recognition, sorting and packing device for the protected scrap steel shape according to claim 6, characterized in that: Sliding rails are arranged on the front and rear sides inside the installation frame (6). A clamping plate one (7) is fixedly installed on the side of the push-pull plate (14) away from the control box (1). The clamping plate one (7) is slidably connected to the sliding rail.
8. The intelligent recognition, sorting and packing device for the shape of scrap steel with protection according to claim 7, characterized in that: A rotating seat (13) is fixedly connected to the side of the clamping plate one (7) away from the control box (1). A first hydraulic cylinder (12) is rotatably installed on the rotating seat (13). The output shaft end of the first hydraulic cylinder (12) is fixedly connected to a rotating block (11). A clamping plate two (10) is rotatably installed on the rotating block (11). The clamping plate two (10) is also rotatably installed on the bottom side of the clamping plate one (7).
9. The intelligent recognition, sorting and packing device for the protected scrap steel shape according to claim 8, characterized in that: A weighing device (3) is arranged between the lifting lug (2) and the connecting plate (4).
10. The intelligent identification, sorting and packing device for the protected scrap steel shape according to claim 9, wherein: A first clamping sensor (8) is arranged on the clamping plate one (7). A second clamping sensor (9) is arranged on the clamping plate two (10).
Citation Information
Patent Citations
Intelligent recognition and sorting device for scrap steel sorting images
CN212821209U