Water scraping device of belt conveyor
By setting up a link mechanism of scraper rollers and lifting rollers on the belt conveyor, the problem of rainwater mixed with materials on the belt surface is solved, and efficient removal of sewage and adhesives is achieved to ensure the quality of the material.
Patent Information
- Application Number
- CN202422389761.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-29
AI Technical Summary
When existing belt conveyors work in the open air, rainwater is prone to silt on the surface of the belt and mixing with materials. It is difficult for conventional water-material silt to effectively remove stubborn water-material silt.
A belt machine wiper device is designed. By setting a scraper roller and a lifting roller on the belt, the connecting rod mechanism moves the scraper roller in the opposite direction to the lifting roller, thereby achieving nip and scraping of the belt, combining the slot design of the hollow scraper roller and the water storage box to collect sewage.
It realizes efficient removal of sewage and adhesions on the surface of open-air belt drives, ensuring that the properties of the materials are not affected and adapting to the installation needs of belts of different sizes.
Smart Images

Figure CN223162574U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of belt conveyors, and particularly to a belt conveyor water scraping device. Background Technique
[0002] A belt conveyor, also known as a belt conveyor, is used to convey loose materials or packaged goods and is widely applied in departments such as mines, metallurgy, and coal. The belt conveyor has the advantages of large conveying capacity, simple structure, convenient maintenance, and standardized components. It can be used alone according to the requirements of the conveying process, or multiple belt conveyors can be combined or composed with other conveying equipment to form a horizontal or inclined conveying system to meet the needs of operation lines with different layout forms. Since the belt conveyor is often in an outdoor working state, after the belt is supported by the idlers, the belt is arranged in an inverted trapezoid, and the center of the belt is sunken and prone to rainwater accumulation; during the process of conveying materials, excessive accumulated rainwater mixed with the conveyed materials will affect the properties of the materials.
[0003] To solve the problem of easy rainwater accumulation in the existing belt conveyor, as described in the existing belt conveyor with the patent number "CN207827273U", a horn-shaped rubber water suction head is connected to a self-priming sewage pump, and the accumulated sewage on the belt is sucked through the water suction head; although this drainage method can suck most of the sewage, since the residual materials on the belt surface are easy to adhere to the belt surface after absorbing water, for such stubborn water-material deposits, the suction force of the conventional water suction head cannot remove them from the belt surface, so it needs to be solved urgently. Content of the Utility Model
[0004] In order to avoid and overcome the technical problems existing in the prior art, the utility model provides a belt conveyor water scraping device. The utility model can efficiently remove water-material deposits on the surface of the outdoor belt conveyor.
[0005] To achieve the above object, the utility model provides the following technical solutions:
[0006] A belt conveyor water scraping device, belt rollers for supporting the belt during the belt running process are arranged at intervals along the belt conveying direction on the belt conveyor, a lifting roller is arranged between adjacent belt rollers, the lifting roller is driven by a power source to generate a lifting action, the height of the belt roller is between the highest stroke and the lowest stroke of the lifting roller, and a scraping roller connected to the lifting roller through a link mechanism is also arranged on the belt conveyor. The axes of the scraping roller, the lifting roller, and the belt roller are parallel to each other, and the moving directions of the scraping roller and the lifting roller are opposite, so as to clamp the belt.
[0007] As a further solution of the utility model: a connecting rod fixing seat located on the side of the belt is arranged on the body of the belt conveyor, the second connecting rod is hinged with the connecting rod fixing seat, the hinge axis is parallel to the axis of the lifting roller, the lifting roller is fixed at the end of the second connecting rod, and the second connecting rod is driven by a power source to rotate so as to drive the lifting roller to generate a pitching swing action.
[0008] As a further solution of the utility model: a water scraping frame located on the side of the belt is further arranged on the body of the belt conveyor, a water scraping rod rotatably matched with the water scraping frame is arranged on the water scraping frame, a scraping roller is arranged at the end of the water scraping rod, the rotation axis of the water scraping rod is parallel to the axis of the lifting roller, and the rotation point of the water scraping rod is located above the lifting roller; the water scraping rod is connected with one group of second connecting rods through a connecting rod mechanism.
[0009] As a further solution of the utility model: the connecting rod mechanism includes a third connecting rod and a connecting rod, the third connecting rod and the connecting rod are hinged in sequence to form a two-link structure, and the end of the third connecting rod far away from the connecting rod is coaxially fixed with the hinge point of the second connecting rod; the end of the connecting rod far away from the third connecting rod is hinged with the water scraping rod, and the hinge point is located between the rotation point of the water scraping rod and the scraping roller.
[0010] As a further solution of the utility model: a first connecting rod coaxially fixed with the hinge point of the second connecting rod is fixed on each connecting rod fixing seat, the first connecting rods are arranged in parallel with each other, and each first connecting rod is hinged with a driving rod, and the driving rod is arranged parallel to the belt conveying direction of the belt conveyor; a linear push rod is arranged as a power source along the direction parallel to the belt conveying direction, and the working end of the linear push rod is hinged with the rod end of the driving rod.
[0011] As a further solution of the utility model: the third connecting rod is located between the first connecting rod and the second connecting rod, the third connecting rod and the first connecting rod are arranged in an L shape, and the length of the first connecting rod is greater than the length of the third connecting rod.
[0012] As a further solution of the utility model: a counterweight block is arranged at the end of the water scraping rod far away from the scraping roller, and the distance between the rotation point of the water scraping rod and the scraping roller is greater than the distance between the rotation point of the water scraping rod and the counterweight block.
[0013] As a further solution of the utility model: the scraping roller is a hollow roller, a notch for scraping water is arranged on the contact surface between the scraping roller and the belt along the length direction of the scraping roller, a guide rail is arranged along the length direction on the notch, two water storage boxes are fixed after being slidably matched with the guide rail on the notch, the two water storage boxes are located on both sides of the belt, the top of the water storage box is in an open shape, and the opening corresponds to the vertical position of the notch.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model is provided with a scraping roller located above the belt and a lifting roller located below the belt. The scraping roller and the lifting roller are driven by a connecting rod mechanism to rotate in opposite directions. While the lifting roller lifts the belt upward, the scraping roller moves downward and cooperates with the lifting roller to clamp the belt, so that the belt is in a straight state after leaving the belt supporting roller. Under the action of the scraping roller, the sewage and adhesives on the surface of the belt are scraped off, realizing the sewage discharge on the surface of the outdoor open belt conveyor.
[0016] 2. Multiple groups of connecting rods of the utility model are all arranged on the connecting rod fixing seat and rotate coaxially at the ends. When the first connecting rod drives the second connecting rod to rotate, the third connecting rod drives the water scraping rod to generate a pitching swing action through the connecting rod. The pitching swing direction of the scraping roller is opposite to the rotation direction of the second connecting rod. Thus, while the lifting roller lifts the belt, the scraping roller can be pressed tightly on the upper surface of the belt from top to bottom and cooperate with the lifting roller to clamp the belt.
[0017] 3. The hollow design of the scraping roller of the utility model can scrape off the sewage on the surface of the belt through the notch, and collect the sewage and adhesives through the notch, and flow along the roller cavity of the scraping roller and then drain into the water storage box; the sliding design of the water storage box can adapt to belts of different sizes and be correspondingly arranged at both ends of the belt of the belt conveyor to complete the collection function.
[0018] 4. The utility model drives the driving rod to generate a swinging action along the direction parallel to the belt surface through a linear push rod. While the driving rod moves, it drives each first connecting rod to rotate synchronously to realize the synchronous lifting action of a certain section of the belt. Description of the Drawings
[0019] Figure 1 is the structural schematic diagram of the utility model.
[0020] Figure 2 is the structural schematic diagram of the scraping roller of the utility model.
[0021] In the figure:
[0022] 1. Belt conveyor; 11. Belt supporting roller; 12. Connecting rod fixing seat; 13. Linear push rod;
[0023] 121. First connecting rod; 122. Second connecting rod; 123. Lifting roller; 124. Third connecting rod;
[0024] 2. Water scraping frame; 21. Water scraping rod; 22. Scraping roller; 221. Notch; 222. Water storage box;
[0025] 23. Counterweight; 24. Connecting rod; 3. Driving rod. Detailed Embodiment
[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0027] Please refer to Figures 1-2 , in the embodiment of the present invention, a belt conveyor wiper device is provided. Belt rollers 11 are arranged at intervals along the belt conveying direction on the belt conveyor 1. The belt rollers 11 are the existing inverted trapezoidal rollers with a three-section setting, and the structure will not be described in detail again. They support the belt during the belt running process.
[0028] On the side of the belt of the belt conveyor 1, there is a connecting rod fixing seat 12 located between adjacent belt rollers 11. A second connecting rod 122 is arranged on the connecting rod fixing seat 12. One end of the second connecting rod 122 is hinged with the connecting rod fixing seat 12, and the hinge axis is arranged parallel to the axis of the belt pulley of the belt conveyor 1. The other end of the second connecting rod 122 is provided with a lifting roller 123. The lifting roller 123 is arranged parallel to the belt surface of the middle belt of the belt conveyor. The length of the lifting roller 123 is greater than the length of the belt of the belt conveyor.
[0029] To drive the rotation of the belt roller 11, a first connecting rod 121 fixed to the second connecting rod 122 is also arranged on the connecting rod fixing seat 12. One end of the first connecting rod 121 is coaxially fixed with the rotation point of the second connecting rod 122. The first connecting rod 121 serves as a power source to drive the second connecting rod 122 to rotate synchronously. Each first connecting rod 121 and the second connecting rod 122 form a V-shaped design, and the included angle is preferably an obtuse angle. The first connecting rods 121 are arranged parallel to each other. The driving rod 3 is arranged horizontally along the parallel belt direction. The end of each first connecting rod 121 away from the second connecting rod 122 is hinged with the driving rod 3, and the hinge axis is parallel to the rotation axis of the second connecting rod 122.
[0030] A linear push rod 13 hinged with the belt conveyor 1 is installed on the belt conveyor 1. The hinge axis is parallel to the rotation axis of the second connecting rod 122. The driving end of the linear push rod 13 is hinged with the driving rod 3. The linear push rod 13 drives the driving rod 3 to perform a horizontal linear swinging action to drive the synchronous rotation of each first connecting rod 121. When each first connecting rod 121 rotates, it drives the second connecting rod 122 to rotate synchronously. Under non-wiping operation, the height of the lifting roller 123 at the end of the second connecting rod 122 is lower than the height of the lifting roller 123. Under wiping operation, the height of the lifting roller 123 at the end of the second connecting rod 122 is higher than the height of the lifting roller 123 after rotation, so that the belt changes from an inverted trapezoidal arrangement to a flat arrangement.
[0031] For the convenience of wipering, a third connecting rod 124 is also hingedly arranged on one set of connecting rod fixing seats 12. The third connecting rod 124, the first connecting rod 121 and the second connecting rod 122 are arranged with their rotation axes on the connecting rod fixing seat 12 coinciding, and their ends are coaxially fixed to each other. A wipering frame 2 fixedly connected to the bracket of the belt conveyor 1 is also arranged on the side of the connecting rod fixing seat 12 corresponding to the third connecting rod 124. The top of the wipering frame 2 is an installation position, and the installation position is higher than the maximum movement height of the lifting roller 123. A wipering rod 21 is rotatably arranged at the installation position at the top of the wipering frame 2, and the rotation axis of the wipering rod 21 is parallel to the rotation axis of the second connecting rod 122.
[0032] One end of the wipering rod 21 is provided with a wipering roller 22. The axis of the wipering roller 22 is parallel to the rotation axis of the second connecting rod 122. A counterweight 23 is arranged at the end of the wipering rod 21 away from the wipering roller 22. The distance between the counterweight 23 and the rotation point of the wipering rod 21 is less than the distance between the wipering roller 22 and the rotation point of the wipering rod 21. The end of the third connecting rod 124 away from the connecting rod fixing seat 12 is connected to the wipering rod 21 through a connecting rod 24. The two ends of the connecting rod 24 are respectively hingedly matched with the wipering rod 21 and the third connecting rod 124. The hinge axis is parallel to the rotation axis of the second connecting rod 122, and the hinge point of the connecting rod 24 and the wipering rod 21 is located between the rotation point of the wipering rod 21 and the wipering roller 22.
[0033] When the first connecting rod 121 drives the second connecting rod 122 to rotate, the third connecting rod 124 drives the wipering rod 21 to produce a pitching swing action through the connecting rod 24. The pitching swing direction of the wipering roller 22 is opposite to the rotation direction of the second connecting rod 122. Thus, while the lifting roller 123 lifts the belt, the wipering roller 22 can be pressed downward against the upper surface of the belt, and cooperates with the lifting roller 123 to clamp the belt.
[0034] The wipering roller 22 is a hollow roller. A notch 221 for wipering water is arranged along the length direction of the contact surface between the wipering roller 22 and the belt, and the notch orientation is opposite to the belt conveying direction. A guide rail is arranged along the length direction of the notch 221 of the wipering roller 22 for installing a water storage box 222. There are two groups of water storage boxes 222, symmetrically arranged on both sides of the belt. After sliding and cooperating along the guide rail on the notch 221, they are fixed. The top of the water storage box 222 is open, and the opening is directly below the belt of the belt conveyor 1. The accumulated water scraped by the notch 221 of the wipering roller 22 directly falls into the water storage box 222 along the belt surface.
[0035] The basic principles of the present application have been described in conjunction with specific embodiments. However, it should be noted that the advantages, benefits, effects, etc. mentioned in the present application are only examples and not limitations, and it cannot be considered that these advantages, benefits, effects, etc. are essential for each embodiment of the present application. Additionally, the specific details disclosed above are only for illustrative and facilitating understanding purposes and not limitations, and these details do not limit the present application to necessarily implement using the above specific details.
[0036] The block diagrams of the devices, apparatuses, equipment, and systems involved in the present application are only illustrative examples and do not intend to require or imply that they must be connected, arranged, and configured in the manner shown in the block diagrams. As those skilled in the art will recognize, these devices, apparatuses, equipment, and systems can be connected, arranged, and configured in any manner. Words such as "including", "comprising", "having", etc. are open-ended terms meaning "including but not limited to" and can be used interchangeably with each other. The word "or" and "and" used herein refer to the word "and / or" and can be used interchangeably with it, unless the context clearly indicates otherwise. The word "such as" used herein refers to the phrase "such as but not limited to" and can be used interchangeably with it.
Claims
1. A belt conveyor wiper device, characterized in that, On the belt conveyor (1), there are belt rollers (11) arranged at intervals along the belt conveying direction to support the belt during the belt movement. Between adjacent belt rollers (11), there are lifting rollers (123). The lifting rollers (123) are driven by a power source to produce a lifting action. The height of the belt rollers (11) is between the highest stroke and the lowest stroke of the lifting rollers (123). On the belt conveyor (1), there is also a scraping roller (22) connected to the lifting roller (123) through a link mechanism. The axes of the scraping roller (22), the lifting roller (123), and the belt roller (11) are parallel to each other. The movement direction of the scraping roller (22) is opposite to that of the lifting roller (123), so as to clamp the belt.
2. The wiper device for a belt conveyor according to claim 1, characterized in that, On the body of the belt conveyor (1), there is a link fixing seat (12) located on the side of the belt. The second link (122) is hinged with the link fixing seat (12). The hinge axis is parallel to the axis of the lifting roller (123). The lifting roller (123) is fixed at the end of the second link (122). The second link (122) is driven by a power source to rotate, so as to drive the lifting roller (123) to produce a pitching swing action.
3. The wiper device for a belt conveyor according to claim 2, wherein, On the body of the belt conveyor (1), there is also a water scraping frame (2) located on the side of the belt. On the water scraping frame (2), there is a water scraping rod (21) rotatably fitted with the water scraping frame (2). The scraping roller (22) is arranged at the end of the water scraping rod (21). The rotation axis of the water scraping rod (21) is parallel to the axis of the lifting roller (123), and the rotation point of the water scraping rod (21) is above the lifting roller (123); the water scraping rod (21) is connected to one group of the second links (122) through a link mechanism.
4. The wiper device for a belt conveyor according to claim 3, characterized in that, The link mechanism includes a third link (124) and a connecting rod (24). The third link (124) and the connecting rod (24) are hinged in sequence to form a two-link structure. The end of the third link (124) far from the connecting rod (24) is coaxially fixed with the hinge point of the second link (122); the end of the connecting rod (24) far from the third link (124) is hinged with the water scraping rod (21), and the hinge point is between the rotation point of the water scraping rod (21) and the scraping roller (22).
5. The wiper device for a belt conveyor according to claim 4, wherein, On each link fixing seat (12), there is a first link (121) coaxially fixed with the hinge point of the second link (122). The first links (121) are arranged parallel to each other, and each first link (121) is hinged with a driving rod (3). The driving rod (3) is arranged parallel to the belt conveying direction of the belt conveyor (1); the linear push rod (13) is used as a power source and is arranged along the direction parallel to the belt conveying direction. The working end of the linear push rod (13) is hinged with the rod end of the driving rod (3).
6. The wiper device for a belt conveyor according to claim 5, characterized in that, The third link (124) is located between the first link (121) and the second link (122). The third link (124) and the first link (121) are arranged in an L shape. The length of the first link (121) is greater than the length of the third link (124).
7. A belt conveyor wiper device according to any one of claims 3 to 6, characterized in that, One end of the wiper rod (21) far from the wiper roller (22) is provided with a counterweight (23), and the distance between the rotation point of the wiper rod (21) and the wiper roller (22) is greater than the distance between the rotation point of the wiper rod (21) and the counterweight (23).
8. A wiper device for a belt conveyor according to any one of claims 1 to 6, characterized in that, The wiper roller (22) is a hollow roller. A notch (221) for water scraping is formed along the length direction of the contact surface between the wiper roller (22) and the belt. A guide rail is formed along the length direction on the notch (221). Two sets of water storage boxes (222) are fixed after being slidably matched with the guide rail on the notch (221). The two water storage boxes (222) are located on both sides of the belt. The top of the water storage box (222) is open, and the opening corresponds to the vertical position of the notch (221).
Citation Information
Patent Citations
Form a complete set in water absorption device of open -air belt feeder wiper
CN207827273U