FPC automatic electrical testing conveying mechanism
By designing the FPC automatic electrical measurement conveying mechanism, the automatic loading and unloading of the FPC production process is realized, which solves the cost waste caused by manual participation in the existing technology and improves production efficiency.
Patent Information
- Application Number
- CN202422298727.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-20
Smart Images

Figure CN223162715U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of FPC testing, in particular to an FPC automatic electrical testing and conveying mechanism. Background Art
[0002] A flexible printed circuit board (Flexible Printed Circuit, abbreviated as FPC) is a printed circuit made of a flexible insulating substrate and has many advantages that rigid printed circuit boards do not have.
[0003] In the production and manufacturing process of FPC, processes such as electrical testing and stamping of FPC are included. In order to reduce labor costs and improve testing efficiency, most current enterprises use FPC automatic testing equipment and automatic stamping equipment to test and stamp FPC boards. However, these automatic devices can only operate individually, and some existing automatic devices still use manual loading and unloading. This operation mode requires manual cooperation with the electrical testing machine and the stamping machine for loading and unloading, and there is still a waste of labor costs. With the continuous increase in labor costs and the sharp reduction of skilled workers, this operation mode will increasingly affect the development of the industry.
[0004] In view of this, the utility model deeply conceives in response to the many deficiencies and inconveniences caused by the imperfection of the existing PFC production line, and actively researches, improves and tries to develop and design the present utility model. Summary of the Utility Model
[0005] The purpose of the utility model is to overcome the deficiencies of the prior art, provide an FPC automatic electrical testing and conveying mechanism, improve the degree of automation, save labor costs, and improve production efficiency.
[0006] To achieve the above object, the solution of the utility model is:
[0007] An FPC automatic electrical testing and conveying mechanism includes a plate placing machine, a plate placing conveying line, a two-axis manipulator, two feeding conveying lines, two feeding manipulators, three electrical testing machines, three unloading manipulators, three electrical testing completed conveying lines, two stamping machines, two stamping completed conveying lines, and two left-right transfer machines.
[0008] The front end of the plate placing machine is connected to the front end of the plate placing conveying line. The two-axis manipulator is arranged at the end of the plate placing conveying line. The end of the plate placing conveying line is arranged at one end close to the feeding port of one of the electrical testing machines. The feeding ports of the other two electrical testing machines are respectively connected to the ends of two feeding conveying lines. The two feeding manipulators are correspondingly arranged at the ends of the two feeding conveying lines. The front ends of the two feeding conveying lines and the end of the plate placing conveying line are all within the stroke range of the two-axis manipulator. The ends of the feeding conveying lines and the feeding ports of the electrical testing machines are all within the stroke range of the corresponding feeding manipulators.
[0009] One end of the discharge ports of the three electrical testing machines is respectively connected to the front end of a completed electrical testing conveyor line, and three blanking manipulators are correspondingly arranged at the front ends of the three completed electrical testing conveyor lines. The discharge ports of the electrical testing machines and the front ends of the completed electrical testing conveyor lines are both within the stroke ranges of the corresponding blanking manipulators.
[0010] The feeding ends of the two punching machines are respectively connected to the ends of a completed electrical testing conveyor line, and the discharging ends of the two punching machines are respectively connected to the front ends of a completed punching conveyor line.
[0011] The two left - right transfer machines are arranged between the electrical testing machines and the punching machines, and the stroke ranges of the two left - right transfer machines cover the three completed electrical testing conveyor lines.
[0012] Further, the three electrical testing machines are arranged side by side. The feeding port of the middle electrical testing machine is close to the end of the plate - placing conveyor line. Two feeding conveyor lines are respectively arranged on both sides of the end of the plate - placing conveyor line, and the two feeding conveyor lines are perpendicular to the plate - placing conveyor line.
[0013] Further, the three completed electrical testing conveyor lines are arranged side by side. The two left - right transfer machines are respectively arranged on both sides of the middle completed electrical testing conveyor line, and the two punching machines are respectively arranged at the ends of the other two completed electrical testing conveyor lines.
[0014] Further, the left - right transfer machine includes a transfer slide rail and a transfer manipulator slidably arranged on the transfer slide rail. The transfer slide rail is erected above the completed electrical testing conveyor line through a transfer support. The moving direction of the left - right transfer machine is perpendicular to the conveying direction of the completed electrical testing conveyor line.
[0015] Further, the blanking manipulator includes a blanking slide rail and a blanking suction cup slidably arranged on the blanking slide rail. The blanking slide rail is erected above the discharge port of the electrical testing machine and the front end of the completed electrical testing conveyor line through a blanking support.
[0016] Further, the feeding manipulator includes a feeding slide rail and a feeding suction cup slidably arranged on the feeding slide rail. The feeding slide rail is erected above the feeding port of the electrical testing machine and the end of the feeding conveyor line through a feeding support. The moving direction of the feeding manipulator is perpendicular to the conveying direction of the feeding conveyor line.
[0017] After adopting the above structure, the utility model realizes automatic feeding during the electrical testing process through the plate placing machine, plate placing conveyor line, two-axis manipulator, feeding conveyor line and feeding manipulator arranged in front of the feeding port of the electrical testing machine, and realizes automatic discharging during the electrical testing process through the discharging manipulator arranged at the discharging port of the electrical testing machine and the conveyor line after electrical testing is completed. Automatic stamping is realized through the conveyor line after electrical testing is completed, the left and right transfer machines, the stamping machine and the conveyor line after stamping is completed. The whole process does not require manual participation, and can realize automatic electrical testing and stamping of FPC, improve the degree of automation and reduce the labor cost.
[0018] Moreover, the utility model rationally allocates the working speed differences among various devices, and uses one plate placing machine to place plates while supplying three electrical testing machines and two stamping machines, improving the production efficiency. Brief Description of the Drawings
[0019] Figure 1 It is a schematic structural diagram of a preferred embodiment of the utility model.
[0020] Description of the reference numerals: 1. Plate placing machine; 10. Conveyor line after stamping is completed; 11. Left and right transfer machines; 111. Transfer slide rail; 112. Transfer manipulator; 113. Transfer support; 2. Plate placing conveyor line; 3. Two-axis manipulator; 4. Feeding conveyor line; 5. Feeding manipulator; 51. Feeding slide rail; 52. Feeding suction cup; 53. Feeding support; 6. Electrical testing machine; 7. Discharging manipulator; 71. Discharging slide rail; 72. Discharging suction cup; 73. Discharging support; 8. Conveyor line after electrical testing is completed; 9. Stamping machine. Detailed Embodiment
[0021] In order to make the purpose, technical solutions and advantages of the utility model clearer, the technical solutions of the utility model will be described in detail below.
[0022] In the description of the utility model, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the utility model. In the description of the utility model, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0023] Such as Figure 1As shown in the figure, this is a preferred embodiment of an FPC automatic electrical measurement and conveying mechanism of the present utility model, which includes a plate loading machine 1, a plate loading conveyor line 2, a two-axis manipulator 3, two feeding conveyor lines 4, two feeding manipulators 5, three electrical measurement machines 6, three discharging manipulators 7, three electrical measurement completed conveyor lines 8, two punching machines 9, two punching completed conveyor lines 10, and two left-right transfer machines 11. Through actual use, it is found that the plate loading speed of one plate loading machine 1 can simultaneously meet the electrical measurement speed of three electrical measurement machines 6, and the electrical measurement speed of three electrical measurement machines 6 can simultaneously meet the punching speed of two punching machines 9.
[0024] Specifically, the front end of the plate loading machine 1 is connected to the front end of the plate loading conveyor line 2. The two-axis manipulator 3 is arranged at the end of the plate loading conveyor line 2. The end of the plate loading conveyor line 2 is arranged at one end close to the feeding port of one of the electrical measurement machines 6. The feeding ports of the other two electrical measurement machines 6 are respectively connected to the ends of one feeding conveyor line 4. The two feeding manipulators 5 are correspondingly arranged at the ends of the two feeding conveyor lines 4. The front ends of the two feeding conveyor lines 4 and the end of the plate loading conveyor line 2 are all within the stroke range of the two-axis manipulator 3. The end of the feeding conveyor line 4 and the feeding port of the electrical measurement machine 6 are all within the stroke range of the corresponding feeding manipulator 5.
[0025] In this embodiment, the three electrical measurement machines 6 are arranged side by side. The feeding port of the middle electrical measurement machine 6 is close to the end of the plate loading conveyor line 2. The two feeding conveyor lines 4 are respectively arranged on both sides of the end of the plate loading conveyor line 2. The two feeding conveyor lines 4 are perpendicular to the plate loading conveyor line 2. During operation, the manipulator on the plate loading machine 1 grabs the FPC and places it on the plate loading conveyor line 2. When the plate loading conveyor line 2 conveys the FPC to the two-axis manipulator 3, the two-axis manipulator 3 transfers the FPC on the plate loading conveyor line 2 to the two feeding conveyor lines 4 or directly transfers it into the feeding port of the middle electrical measurement machine 6 according to a certain grabbing sequence.
[0026] The above-mentioned feeding manipulator 5 includes a feeding slide rail 51 and a feeding suction cup 52 slidably arranged on the feeding slide rail 51. The feeding slide rail 51 is erected above the feeding port of the electrical measurement machine 6 and the end of the feeding conveyor line 4 through a feeding support 53. The moving direction of the feeding manipulator 5 is perpendicular to the conveying direction of the feeding conveyor line 4. When the feeding conveyor line 4 conveys the FPC below the feeding manipulator 5, the feeding manipulator 5 sucks the FPC and transfers it into the feeding port of the electrical measurement machine 6.
[0027] One end of the discharging ports of the three electrical measurement machines 6 is respectively connected to the front end of one electrical measurement completed conveyor line 8. The three discharging manipulators 7 are correspondingly arranged at the front ends of the three electrical measurement completed conveyor lines 8. The discharging port of the electrical measurement machine 6 and the front end of the electrical measurement completed conveyor line 8 are all within the stroke range of the corresponding discharging manipulator 7.
[0028] The above-mentioned blanking manipulator 7 includes a blanking slide rail 71 and a blanking suction cup 72 slidably arranged on the blanking slide rail 71. The blanking slide rail 71 is erected above the discharge port of the electrical testing machine 6 and the front end of the electrically tested conveyor line 8 through a blanking support 73. When the electrical testing machine 6 conveys the qualified FPC to the discharge port, the blanking manipulator 7 sucks the FPC and transfers it to the electrically tested conveyor line 8.
[0029] The feeding ends of two stamping machines 9 are respectively connected to the ends of an electrically tested conveyor line 8, and the discharging ends of the two stamping machines 9 are respectively connected to the front ends of a stamped conveyor line 10; two left-right transfer machines 11 are arranged between the electrical testing machine 6 and the stamping machines 9, and the stroke ranges of the two left-right transfer machines 11 cover three electrically tested conveyor lines 8.
[0030] In this embodiment, the three electrically tested conveyor lines 8 are arranged side by side. The two left-right transfer machines 11 are respectively arranged on both sides of the middle electrically tested conveyor line 8, and the two stamping machines 9 are respectively arranged at the ends of the other two electrically tested conveyor lines 8.
[0031] The above-mentioned left-right transfer machine 11 includes a transfer slide rail 111 and a transfer manipulator 112 slidably arranged on the transfer slide rail 111. The transfer slide rail 111 is erected above the electrically tested conveyor line 8 through a transfer support 113. The moving direction of the left-right transfer machine 11 is perpendicular to the conveying direction of the electrically tested conveyor line 8. During operation, when the middle electrically tested conveyor line 8 conveys the FPC to the left-right transfer machine 11, the two left-right transfer machines 11 transfer the FPC on the middle electrically tested conveyor line 8 to the other two electrically tested conveyor lines 8 respectively according to a certain grasping sequence; the other two electrically tested conveyor lines 8 convey the FPC to the feeding ends of the corresponding stamping machines 9.
[0032] During the electrical testing process, the manipulator of the board placing machine 1 grabs the FPC and places it on the board placing conveyor line 2. When the board placing conveyor line 2 conveys the FPC under the two-axis manipulator 3, the two-axis manipulator 3 transfers the FPC to the two feeding conveyor lines 4 or the feeding port of the middle electrical testing machine 6 according to the corresponding requirements of the three electrical testing machines 6. When the FPC is conveyed under the loading manipulator 5, the loading manipulator 5 transfers the FPC to the feeding port of the electrical testing machine 6; the electrical testing machine 6 automatically tests the FPC and conveys the qualified FPC to the discharge port. The blanking manipulator 7 grabs the FPC on the discharge port of the electrical testing machine 6 and transfers it to the electrically tested conveyor line 8, flowing into the stamping process.
[0033] When performing the stamping process, the FPC completed by the electrical testing of the middle electrical testing machine 6 is conveyed through the middle electrical testing completed conveyor line 8, and is proportionally distributed to the other two electrical testing completed conveyor lines 8 by the two left and right transfer machines 11 located on both sides of the electrical testing completed conveyor line 8. The FPC completed by the electrical testing of the other two electrical testing machines 6 is directly conveyed into the stamping machine 9 through the corresponding electrical testing completed conveyor line 8. After receiving the information that the FPC is in place, the stamping machine 9 automatically performs the stamping process, and the stamped FPC flows into the next process through the stamping completed conveyor line 10.
[0034] The utility model realizes automatic feeding during the electrical testing process through the plate placing machine 1, the plate placing conveyor line 2, the two-axis manipulator 3, the feeding conveyor line 4 and the feeding manipulator 5 arranged in front of the feeding port of the electrical testing machine 6, realizes automatic discharging during the electrical testing process through the discharging manipulator 7 arranged at the discharging port of the electrical testing machine 6 and the electrical testing completed conveyor line 8, and realizes automatic stamping through the electrical testing completed conveyor line 8, the left and right transfer machines 11, the stamping machine 9 and the stamping completed conveyor line 10. The whole process does not require manual participation, can realize the automatic electrical testing and stamping of the FPC, improve the degree of automation and reduce the labor cost.
[0035] Moreover, the utility model rationally configures the working speed differences between various devices, and uses one plate placing machine 1 to place plates while supplying three electrical testing machines 6 and two stamping machines 9, thus improving the production efficiency.
[0036] In this specification, specific examples are used to elaborate on the principle and implementation manner of the utility model. The description of the above embodiments is only used to help understand the method and its core idea of the utility model; at the same time, for those of ordinary skill in the art, according to the idea of the utility model, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation to the utility model.
Claims
1. An FPC automatic electrical measurement and conveying mechanism, characterized in that: It includes a board placing machine, a board placing conveyor line, a two-axis manipulator, two feeding conveyor lines, two feeding manipulators, three electrical testing machines, three discharging manipulators, three electrical testing completed conveyor lines, two punching machines, two punching completed conveyor lines, and two left-right transfer machines. The front end of the board placing machine is connected to the front end of the board placing conveyor line. The two-axis manipulator is arranged at the end of the board placing conveyor line. The end of the board placing conveyor line is arranged at one end close to the feeding port of one of the electrical testing machines. The feeding ports of the other two electrical testing machines are respectively connected to the ends of one feeding conveyor line. The two feeding manipulators are correspondingly arranged at the ends of the two feeding conveyor lines. The front ends of the two feeding conveyor lines and the end of the board placing conveyor line are all within the stroke range of the two-axis manipulator. The end of the feeding conveyor line and the feeding port of the electrical testing machine are all within the stroke range of the corresponding feeding manipulator. One end of the discharging ports of the three electrical testing machines is respectively connected to the front ends of one electrical testing completed conveyor line. The three discharging manipulators are correspondingly arranged at the front ends of the three electrical testing completed conveyor lines. The discharging port of the electrical testing machine and the front end of the electrical testing completed conveyor line are all within the stroke range of the corresponding discharging manipulator. The feeding ends of the two punching machines are respectively connected to the ends of one electrical testing completed conveyor line. The discharging ends of the two punching machines are respectively connected to the front ends of one punching completed conveyor line. The two left-right transfer machines are arranged between the electrical testing machines and the punching machines. The stroke ranges of the two left-right transfer machines cover the three electrical testing completed conveyor lines.
2. The automatic electrical testing and conveying mechanism for FPC according to claim 1, wherein: The three electrical testing machines are arranged side by side. The feeding port of the middle electrical testing machine is close to the end of the board placing conveyor line. The two feeding conveyor lines are respectively arranged on both sides of the end of the board placing conveyor line. The two feeding conveyor lines are perpendicular to the board placing conveyor line.
3. The automatic electrical testing and conveying mechanism for FPC according to claim 1, characterized in that: The three electrical testing completed conveyor lines are arranged side by side. The two left-right transfer machines are respectively arranged on both sides of the middle electrical testing completed conveyor line. The two punching machines are respectively arranged at the ends of the other two electrical testing completed conveyor lines.
4. The automatic electrical testing and conveying mechanism for FPC according to claim 1 or 3, characterized in that: The left-right transfer machine includes a transfer slide rail and a transfer manipulator slidably arranged on the transfer slide rail. The transfer slide rail is erected above the electrical testing completed conveyor line through a transfer support. The moving direction of the left-right transfer machine is perpendicular to the conveying direction of the electrical testing completed conveyor line.
5. The automatic electrical test and conveying mechanism for FPC according to claim 1, wherein: The discharging manipulator includes a discharging slide rail and a discharging suction cup slidably arranged on the discharging slide rail. The discharging slide rail is erected above the discharging port of the electrical testing machine and the front end of the electrical testing completed conveyor line through a discharging support.
6. The automatic electrical testing and conveying mechanism for FPC according to claim 1 or 2, characterized in that: The feeding manipulator includes a feeding slide rail and a feeding suction cup slidably arranged on the feeding slide rail. The feeding slide rail is erected above the feeding port of the electrical testing machine and the end of the feeding conveyor line through a feeding support. The moving direction of the feeding manipulator is perpendicular to the conveying direction of the feeding conveyor line.