Material belt shearing mechanism and SMT material belt detaching and connecting all-in-one machine

By designing a vertically arranged material strip cutting mechanism, the first rotary driving member and the second rotary driving member cooperate, the problem of large space occupancy of the cutting mechanism in the prior art is solved, and efficient and stable material strip cutting and winding are achieved.

CN223162874UActive Publication Date: 2025-07-29WUXI NOVO AUTOMATION TECH CORP LTD
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Patent Information

Application Number
CN202422485691.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-07-29
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The cutting mechanism of existing material belt disassembly and feeding machines is usually arranged horizontally, occupying a large space, making it difficult to efficiently utilize the equipment space.

Method used

A material tape cutting mechanism is designed, including a first clamping assembly, a second clamping assembly, a third clamping assembly and a cutting assembly, arranged in a vertical direction, and automatically adjusting and winding of the material tape is realized by the cooperation of the first rotary drive member and the second rotary drive member, and the cutting assembly is located between the second clamping assembly and the third clamping assembly.

Benefits of technology

It improves space utilization, ensures shear accuracy, compact structure, saves space, and realizes stable cutting and automatic winding of the material belt.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a material belt shearing mechanism and an SMT material belt disassembling and connecting all-in-one machine, the material belt shearing mechanism comprises a first clamping assembly, a second clamping assembly, a third clamping assembly and a cutting assembly, the first clamping assembly is used for clamping or loosening a material head of a material belt led out by a material disc; the second clamping assembly is arranged on one side of the first clamping assembly, and the second clamping assembly is at least used for clamping and rolling the material belt by a preset length; the third clamping assembly is arranged above the second clamping assembly, and the third clamping assembly clamps the material belt on the material disc after the second clamping assembly rolls the clamped material belt by a preset length; the cutting assembly is arranged between the second clamping assembly and the third clamping assembly, and the cutting assembly cuts off the material belt after the second clamping assembly clamps the material head and the third clamping assembly clamps the material belt. According to the material belt shearing mechanism, through cooperation of the first clamping assembly, the second clamping assembly, the third clamping assembly and the cutting assembly, a vertical material belt shearing mode is provided, and the space utilization rate is increased.
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Description

Technical Field

[0001] The utility model relates to the field of Surface Mount Technology (SMT), in particular to a tape cutting mechanism and an SMT tape disassembling and connecting machine. Background Technique

[0002] With the rapid development of the electronic manufacturing industry, the demand for miniaturization, high density, and automated assembly of electronic components is increasing day by day. The SMT technology has become an indispensable part of modern electronic manufacturing because it can achieve high-efficiency and high-quality assembly of electronic products.

[0003] In the chip mounting process of SMT, a tape can be conveyed to a chip mounter through a tape reel at the feeding station so that the chip mounter can complete the chip mounting work. Generally, when the tape on the old tape reel at the feeding station is about to run out, a new tape reel needs to be fetched, and the tape head of the new tape reel and the tape tail of the old tape reel are joined by a tape disassembling and connecting machine.

[0004] When the current tape disassembling and connecting machine joins the tape, it is necessary to cut the tape head led out from the new tape reel. The cutting mechanism of the existing tape disassembling and connecting machine is usually horizontally arranged, occupying a large space. Content of the Utility Model

[0005] The purpose of this application is to provide a tape cutting mechanism and an SMT tape disassembling and connecting machine to solve the problem that the cutting mechanism in the prior art occupies a large space.

[0006] To achieve this purpose, the following technical solutions are adopted in this application:

[0007] This application provides a tape cutting mechanism for cutting the tape head of the tape led out from a tape reel. The tape cutting mechanism is characterized in that it includes a first clamping component, a second clamping component, a third clamping component, and a cutting component, wherein:

[0008] The first clamping component is configured to clamp or release the tape head of the tape led out from the tape reel;

[0009] The second clamping component is arranged on one side of the first clamping component. The second clamping component is at least configured to clamp the tape head released by the first clamping component before cutting the tape head and cooperate with the tape reel to wind the clamped tape for a preset length;

[0010] The third clamping component is arranged above the second clamping component. The third clamping component is at least configured to clamp the tape on the tape reel after the second clamping component winds the clamped tape for a preset length;

[0011] The cutting component is arranged between the second clamping component and the third clamping component, and the cutting component is configured to cut the strip after the second clamping component clamps the strip head and the third clamping component clamps the strip.

[0012] Optionally, the material tray is located obliquely above the first clamping component, the strip led out from the material tray is arranged obliquely, and the third clamping component is further configured to adjust the strip to a vertical state before clamping the strip on the material tray.

[0013] Optionally, the third clamping component includes a first driving member, a first mounting seat, a first clamping jaw and a strip pulling member, wherein:

[0014] The driving end of the first driving member is connected to the first mounting seat, and the first driving member is configured to drive the first mounting seat to move horizontally and vertically;

[0015] The strip pulling member is mounted on the first mounting seat, and the first driving member drives the first mounting seat to move horizontally to adjust the strip to a vertical state through the strip pulling member;

[0016] The first clamping jaw is mounted on the first mounting seat, and the first clamping jaw is configured to clamp or release the strip.

[0017] Optionally, the third clamping component further includes a first rotary driving member, the driving end of the first rotary driving member is connected to the first clamping jaw, and the first rotary driving member is configured to drive the first clamping jaw to rotate so as to clamp the strip or adjust the orientation of the clamped strip.

[0018] Optionally, the second clamping component includes a second driving member, a second mounting seat, a second rotary driving member and a second clamping jaw, wherein:

[0019] The driving end of the second driving member is connected to the second mounting seat, the fixed end of the second rotary driving member is mounted on the second mounting seat, and the driving end of the second rotary driving member is connected to the second clamping jaw;

[0020] The second driving member is configured to drive the second mounting seat to move closer to or away from the first clamping component to drive the second mounting seat to move to the first position or the second position, and the second rotary driving member is configured to drive the second clamping jaw to rotate;

[0021] The second driving member drives the second mounting seat to move away from the first clamping component to drive the second mounting seat to move to the first position, so as to avoid the adjustment of the strip by the third clamping component;

[0022] The second driving member drives the second mounting seat to move closer to the first clamping component to drive the second mounting seat to move to the second position, so that the second clamping jaw moves above the first clamping component and clamps the strip head released by the first clamping component, and the second rotary driving member drives the second clamping jaw to rotate to wind the strip clamped by the second clamping jaw around the second clamping jaw, thereby winding up the strip clamped by the second clamping jaw by a preset length.

[0023] Optionally, the second clamping assembly further includes a limiting member disposed obliquely above the second jaw, and the limiting member is configured to limit the strip when the cutting assembly cuts the strip head.

[0024] Optionally, the cutting assembly is mounted on the second mounting seat and located above the second jaw. The cutting assembly includes a third driving member and two cutting blades. The driving end of the third driving member is connected to the two cutting blades, and the third driving member is configured to drive the two cutting blades to approach each other to cut the strip.

[0025] Optionally, the first clamping assembly includes a second jaw configured to clamp or release the strip head of the strip led out from the strip reel.

[0026] Optionally, a waste box with an open top is provided on one side of the first clamping assembly close to the second clamping assembly. After the cutting assembly cuts the strip, the second jaw is released so that the wound strip automatically falls into the waste box.

[0027] An SMT tape splicing and cutting machine includes the tape cutting mechanism according to any one of the above.

[0028] Compared with the prior art, the tape cutting mechanism proposed in this application has the following advantages:

[0029] 1) The overall structure is arranged in the vertical direction, making reasonable use of the vertical space of the equipment, with a compact structure and small occupied space.

[0030] 2) It can automatically adjust the obliquely arranged strip to a vertical state before cutting the strip, facilitating the subsequent cutting assembly to cut the strip.

[0031] 3) The first rotating driving member can drive the first jaw to rotate, thereby adjusting the orientation of the strip clamped by the first jaw, facilitating subsequent operations.

[0032] 4) The cutting assembly and the second jaw are integrated on the second mounting seat, with a compact overall structure and reasonable layout;

[0033] 5) Through the cooperation of the second rotating driving member and the second jaw, automatic winding of the strip head and automatic release after winding are achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] In order to more clearly illustrate and understand the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the background art and embodiment descriptions of the present application. Obviously, the drawings in the following descriptions are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on the content of the embodiments of the present application and these drawings.

[0035] Figure 1 is a schematic three-dimensional structure diagram of a strip cutting mechanism provided by an embodiment of the present application;

[0036] Figure 2 is Figure 1 an enlarged schematic diagram of part A in

[0037] Figure 3 is a schematic three-dimensional structure diagram of a cutting component and a second clamping component of a strip cutting mechanism provided by an embodiment of the present application. Detailed implementation manners

[0038] To facilitate the understanding of the present application, the present application will be described more comprehensively below with reference to the relevant drawings. Preferred embodiments of the present application are shown in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present application more thorough and comprehensive. It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may also be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation manner. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present application belongs. The terms used in the description of the present application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0039] Please refer to Figures 1 to 3 as shown, a strip cutting mechanism provided by an embodiment of the present application is used to cut the head of a strip led out from a strip reel. The strip cutting mechanism is characterized in that the strip cutting mechanism includes a first clamping component 10, a second clamping component 20, a third clamping component 30 and a cutting component 40, wherein:

[0040] The first clamping component 10 is configured to clamp or release the head of the strip led out from the strip reel;

[0041] The second clamping component 20 is arranged on one side of the first clamping component 10. The second clamping component 20 is at least configured to clamp the head released by the first clamping component 10 before cutting the head and cooperate with the strip reel to wind the clamped strip for a preset length;

[0042] The third clamping component 30 is arranged above the second clamping component 20. The third clamping component 30 is at least configured to clamp the strip on the strip reel after the second clamping component 20 winds up the clamped strip by a preset length.

[0043] The cutting component 40 is arranged between the second clamping component 20 and the third clamping component 30. The cutting component 40 is configured to cut the strip after the second clamping component 20 clamps the strip head and the third clamping component 30 clamps the strip.

[0044] Through the cooperation of the first clamping component 10, the second clamping component 20, the third clamping component 30 and the cutting component 40, not only is the cutting position ensured to be accurate without error, thus improving the cutting precision, but also the overall structure is arranged in the vertical direction, reasonably utilizing the space in the vertical direction of the equipment, with a compact structure and small occupied space.

[0045] In one embodiment, the strip reel is located obliquely above the first clamping component 10, and the strip led out from the strip reel is arranged obliquely. The third clamping component 30 is further configured to adjust the strip to a vertical state before clamping the strip on the strip reel.

[0046] By adjusting the strip to a vertical state through the third clamping component 30, it is convenient to ensure that the strip is in the best cutting position during cutting, not only improving the cutting precision, but also saving space.

[0047] In one embodiment, the third clamping component 30 includes a first driving member 31, a first mounting seat 32, a first clamping jaw 33 and a strip pulling member 34, where:

[0048] The driving end of the first driving member 31 is connected to the first mounting seat 32, and the first driving member 31 is configured to drive the first mounting seat 32 to move horizontally and vertically.

[0049] The strip pulling member 34 is mounted on the first mounting seat 32, and the first driving member 31 drives the first mounting seat 32 to move horizontally to adjust the strip to a vertical state through the strip pulling member 34.

[0050] The first clamping jaw 33 is mounted on the first mounting seat 32, and the first clamping jaw 33 is configured to clamp or release the strip.

[0051] Through the cooperation of the first driving member 31, the first mounting seat 32, the first clamping jaw 33 and the strip pulling member 34, on the one hand, the strip is adjusted to a vertical state, which is not only convenient for the cutting component 40 to perform precise cutting, but also convenient for vertical cutting to save space; on the other hand, the stability of the strip during cutting is ensured, and the strip is prevented from shifting during cutting.

[0052] In one embodiment, the third clamping assembly 30 further includes a first rotation driving member 35. The driving end of the first rotation driving member 35 is connected to the first jaw 33. The first rotation driving member 35 is configured to drive the first jaw 33 to rotate so as to clamp the strip or adjust the orientation of the clamped strip.

[0053] Through the cooperation of the first rotation driving member 35 and the first jaw 33, while clamping the strip to ensure the stability of the strip, the position and direction of the strip are adjusted, which is convenient for subsequent strip splicing.

[0054] In one embodiment, the second clamping assembly 20 includes a second driving member 21, a second mounting seat 22, a second rotation driving member 23 and a second jaw 24, wherein:

[0055] The driving end of the second driving member 21 is connected to the second mounting seat 22. The fixed end of the second rotation driving member 23 is mounted on the second mounting seat 22, and the driving end of the second rotation driving member 23 is connected to the second jaw 24;

[0056] The second driving member 21 is configured to drive the second mounting seat 22 to move closer to or away from the first clamping assembly 10 so as to drive the second mounting seat 22 to move to the first position or the second position. The second rotation driving member 23 is configured to drive the second jaw 24 to rotate;

[0057] The second driving member 21 drives the second mounting seat 22 to move away from the first clamping assembly 10 so as to drive the second mounting seat 22 to move to the first position, thereby avoiding the adjustment of the strip by the third clamping assembly 30;

[0058] The second driving member 21 drives the second mounting seat 22 to move closer to the first clamping assembly 10 so as to drive the second mounting seat 22 to move to the second position, so that the second jaw 24 moves above the first clamping assembly 10 and clamps the strip head released by the first clamping assembly 10. The second rotation driving member 23 drives the second jaw 24 to rotate so as to wind the strip clamped by the second jaw 24 around the second jaw 24, and then wind up the strip clamped by the second jaw 24 by a preset length.

[0059] Specifically, the second rotation driving member 23 is configured as an electric rotating jaw.

[0060] Specifically, the first position is outside the clamping range of the second jaw 24, and the second position is within the clamping range of the second jaw 24.

[0061] Through the cooperation of the second driving member 21 and the second mounting seat 22, the free movement of the cutting assembly 40 and the second clamping assembly 20 is realized, which facilitates the avoidance of the third clamping assembly 30 adjusting the tape and also improves the space utilization rate; through the cooperation of the second driving member 21 and the second jaw 24, not only is the tape ensured to be stable during cutting, but also the winding of the excess tape is realized, which is convenient for cutting the tape.

[0062] In one embodiment, the second clamping assembly 20 further includes a limiting member 25, and the limiting member 25 is disposed obliquely above the second jaw 24. The limiting member 25 is configured to limit the tape when the cutting assembly 40 cuts the tape head.

[0063] Specifically, the limiting member 25 is set as a limiting rod.

[0064] By providing the limiting member 25, it is ensured that the tensioned tape will not deviate from the preset position after being cut, avoiding damage to the tape and other parts.

[0065] In one embodiment, the cutting assembly 40 is mounted on the second mounting seat 22 and located above the second jaw 24. The cutting assembly 40 includes a third driving member 41 and two cutting blades 42. The driving end of the third driving member 41 is connected to the two cutting blades 42, and the third driving member 41 is configured to drive the two cutting blades 42 to approach each other to cut the tape.

[0066] Through the cooperation of the third driving member 41 and the cutting blades 42, an accurate and stable cutting method is provided, improving the stability and reliability of the working process.

[0067] In one embodiment, the first clamping assembly 10 includes a third jaw 11, and the third jaw 11 is configured to clamp or release the tape head of the tape led out from the tape reel.

[0068] By clamping the tape head with the third jaw 11, it is ensured that the tape will not move or fall off due to any external interference before the cutting or other processing steps start, improving the safety and efficiency of the entire tape cutting process.

[0069] In one embodiment, a waste box with an open top is provided on one side of the first clamping assembly close to the second clamping assembly. After the cutting assembly cuts the tape, the second jaw is loosened so that the wound tape automatically falls into the waste box.

[0070] Through the cooperation of the second jaw and the waste box, the storage of the cut and wound tape is realized, avoiding the tape from being scattered in the working environment and helping to keep the inside of the mechanism clean.

[0071] An SMT tape cutting and connecting machine includes the tape cutting mechanism as described in any one of the above.

[0072] The above embodiments only illustrate the basic principles and characteristics of the present application. The present application is not limited by the above examples. Without departing from the spirit and scope of the present application, there are various changes and modifications to the present application, and these changes and modifications all fall within the scope of the present application claimed. The scope of protection claimed by the present application is defined by the appended claims and their equivalents.

Claims

1. A tape cutting mechanism is used to cut the leading end of the tape drawn from the tape reel. It is characterized in that The tape cutting mechanism includes a first clamping assembly, a second clamping assembly, a third clamping assembly, and a cutting assembly, where: The first clamping assembly is configured to clamp or release the head of the tape led out from the tape reel; The second clamping assembly is arranged on one side of the first clamping assembly. The second clamping assembly is at least configured to clamp the head of the tape released by the first clamping assembly before cutting the head of the tape and cooperate with the tape reel to wind the clamped tape for a preset length; The third clamping assembly is arranged above the second clamping assembly. The third clamping assembly is at least configured to clamp the tape on the tape reel after the second clamping assembly winds the clamped tape for a preset length; The cutting assembly is arranged between the second clamping assembly and the third clamping assembly. The cutting assembly is configured to cut the tape after the second clamping assembly clamps the head of the tape and the third clamping assembly clamps the tape; 2. The strip cutting mechanism according to claim 1, characterized in that, The tape reel is located obliquely above the first clamping assembly. The tape led out from the tape reel is arranged obliquely. The third clamping assembly is further configured to adjust the tape to a vertical state before clamping the tape on the tape reel; 3. The strip cutting mechanism according to claim 2, wherein The third clamping assembly includes a first driving member, a first mounting seat, a first clamping jaw, and a tape pulling member, where: The driving end of the first driving member is connected to the first mounting seat. The first driving member is configured to drive the first mounting seat to move horizontally and vertically; The tape pulling member is mounted on the first mounting seat. The first driving member drives the first mounting seat to move horizontally to adjust the tape to a vertical state through the tape pulling member; The first clamping jaw is mounted on the first mounting seat. The first clamping jaw is configured to clamp or release the tape; 4. The strip cutting mechanism according to claim 3, wherein, The third clamping assembly further includes a first rotary driving member. The driving end of the first rotary driving member is connected to the first clamping jaw. The first rotary driving member is configured to drive the first clamping jaw to rotate to facilitate clamping the tape or adjusting the orientation of the clamped tape; 5. The strip cutting mechanism according to claim 1, wherein The second clamping assembly includes a second driving member, a second mounting seat, a second rotary driving member, and a second clamping jaw, where: The driving end of the second driving member is connected to the second mounting seat. The fixed end of the second rotary driving member is mounted on the second mounting seat. The driving end of the second rotary driving member is connected to the second clamping jaw; The second driving member is configured to drive the second mounting seat to move closer to or away from the first clamping assembly to drive the second mounting seat to move to a first position or a second position. The second rotary driving member is configured to drive the second clamping jaw to rotate; The second driving member drives the second mounting seat to move away from the first clamping assembly to drive the second mounting seat to move to the first position, thereby avoiding the tape adjusted by the third clamping assembly; The second driving member drives the second mounting seat to move close to the first clamping assembly, so as to drive the second mounting seat to move to the second position, such that the second jaw moves above the first clamping assembly and clamps the material head released by the first clamping assembly. The second rotational driving member drives the second jaw to rotate, so as to wind the material tape clamped by the second jaw around the second jaw, and further wind up the material tape clamped by the second jaw by a preset length.

6. The tape cutting mechanism according to claim 5, characterized in that, The second clamping assembly further includes a limiting member, which is disposed obliquely above the second jaw and is configured to limit the material tape when the cutting assembly cuts the material head.

7. The strip cutting mechanism according to claim 5, characterized in that, The cutting assembly is mounted on the second mounting seat and is located above the second jaw. The cutting assembly includes a third driving member and two cutting blades. The driving end of the third driving member is connected to the two cutting blades, and the third driving member is configured to drive the two cutting blades to approach each other to cut the material tape.

8. The strip cutting mechanism according to claim 1, characterized in that, The first clamping assembly includes a second jaw, which is configured to clamp or release the material head of the material tape led out from the material reel.

9. The strip cutting mechanism according to claim 5, characterized in that, A waste box with an open top is provided on one side of the first clamping assembly close to the second clamping assembly. After the cutting assembly cuts the material tape, the second jaw is released, so that the wound material tape automatically drops into the waste box.

10. A SMT component removal and taping integrated machine, characterized in that, The SMT tape cutting and splicing machine includes the tape cutting mechanism according to any one of claims 1-9.