Groove supporting device
By designing the groove support device of the support plate, the trench support device of the stent and limiting components, the existing support system has been solved, rapid installation and efficient construction have been achieved, and construction efficiency and space utilization have been improved.
Patent Information
- Application Number
- CN202422368119.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The existing groove support system is complicated to operate, and different slope inclination angles require support rods of multiple lengths, resulting in a small construction space and low efficiency.
A groove support device is designed, including a support plate, a base and a top extension mechanism. The support plate is quickly installed by using the lever and the limiting assembly. After the support plate is fitted with the slope through the lever and the limiting assembly, it is fixed by the limiting assembly to reduce the labor intensity of construction workers.
It improves construction efficiency, reduces the labor intensity of construction workers, simplifies the support process, and increases the construction space in the groove.
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Figure CN223163904U_ABST
Abstract
Description
Technical Field
[0001] This application generally relates to the field of existing utility tunnel construction, and particularly to a trench support device. Background Art
[0002] Utility tunnel construction is an important part of urban infrastructure construction, which involves the layout and maintenance of underground pipelines to ensure the normal operation of urban water supply, drainage, electricity, communication and other systems.
[0003] During the construction of existing utility tunnels, it is first necessary to conduct exploration of the on-site geological conditions, pipeline layout and surrounding environment, then excavate the soil, and a support system needs to be set up to avoid soil slope collapse.
[0004] The existing support systems often use wooden boards and struts for support, with the wooden boards fitted to the trench slope and the struts supported on the other side of the wooden boards.
[0005] However, this support system is cumbersome to operate. Different slope angles require struts of various lengths to ensure that the wooden boards fit the slope surface, which requires a large number of struts and results in a narrow construction space in the trench. Summary of the Utility Model
[0006] To address the problem of low installation efficiency of the existing trench support system, this application provides a trench support device, which achieves the effect of quickly supporting the trench slope surface and improves the construction efficiency.
[0007] According to one aspect of this application, there is provided a trench support device, which includes a support plate, a base for installing the support plate, and a jacking mechanism. The bottom end of the support plate is hinged to the surface of the base, and the jacking mechanism is arranged between one side of the support plate and the base. The jacking mechanism includes a strut vertically arranged on the surface of the base;
[0008] A lever, the middle section of which is hinged to the middle section of the strut; one end of the lever is arranged on one side of the support plate; where
[0009] The length of the lever between the strut and the bottom end of the support plate is greater than the distance between the strut and the support plate; and
[0010] A limiting component, with both ends respectively connected to the top end of the strut and the side of the support plate close to the strut, and the limiting component is used to fix the distance between the top end of the strut and the support plate.
[0011] In some embodiments, the jacking mechanism further includes:
[0012] A translation rod, parallel to the strut and arranged between the strut and the support plate; where
[0013] One end of the lever close to the support plate is hinged to the bottom end of the translation rod; and
[0014] The first link is arranged in parallel with the upper part of the toggle rod, and the two ends are respectively hinged to the support rod and the translation rod;
[0015] The swing rod is hinged to the top end of the translation rod at the middle section, and one end of the swing rod is hinged to the surface of the support plate.
[0016] In some embodiments, the limiting component includes:
[0017] The installation component is arranged on the upper part of the support rod, and the axis coincides with the axis of the support rod; and
[0018] The clamping component is arranged between the installation component and the support rod and is used to fix the distance between the installation component and the support rod.
[0019] In some embodiments, the installation component includes:
[0020] The installation rod has an axis that coincides with the axis of the support rod;
[0021] The end of the swing rod away from the support plate is hinged to the top end of the installation rod; and
[0022] The second link is arranged in parallel with the lower part of the swing rod, and the two ends of the second link are respectively hinged to the installation rod and the translation rod.
[0023] In some embodiments, the clamping component includes:
[0024] The rack is arranged vertically between the installation rod and the support rod, and the top end is connected to the installation rod;
[0025] The sliding hole is arranged on the surface of the top end of the support rod, and the rack is slidably arranged in the sliding hole; and
[0026] The adjustment hole is arranged on the side wall of the support rod, and one end communicates with the inner wall of the sliding hole;
[0027] The L-shaped rod has an opening facing the installation rod, and one end of the L-shaped rod passes through the adjustment hole and cooperates with the tooth groove of the rack;
[0028] There are two groups of hinge rods, which are respectively arranged on both sides of the L-shaped rod, and the two groups of hinge rods are respectively hinged to the mounting plates; where
[0029] There are two groups of mounting plates, the two groups of mounting plates are arranged on the surface of the support rod, and the L-shaped rod is arranged between the two groups of mounting plates.
[0030] In some embodiments, a release groove is arranged on the surface of the mounting plate, and the length direction of the release groove is perpendicular to the surface of the support rod; where
[0031] The hinge rod slides in the release groove;
[0032] A spring is arranged between the release groove and the hinge rod.
[0033] In some embodiments, the top extension mechanism further includes a top rod disposed between the surface of the pipe gallery and the surface of the support plate.
[0034] The embodiments of the present application have the following advantages. By stepping on one end of the rocker lever, the other end of the rocker lever is lifted. Since the length of the rocker lever between the support rod and the bottom end of the support plate is greater than the distance between the support rod and the support plate, when the longer rocker lever swings upward, the distance between the upper part of the support plate and the support rod increases, causing the support plate to tilt towards the slope surface until it fits the slope surface. Finally, the support plate is fixed by the limiting component, so that the support plate will not tip over when subjected to the extrusion of the slope surface. Only by stepping on the rocker lever can the support installation of the support plate be completed, improving the construction efficiency and reducing the labor intensity of construction workers.
[0035] Other features and advantages of the present utility model will be described in the following specification, and in part will be obvious from the specification, or understood by implementing the present utility model. The objectives and other advantages of the present utility model can be realized and obtained by the structures specifically pointed out in the written specification and the accompanying drawings.
[0036] The technical solutions of the present utility model will be further described in detail below through the accompanying drawings and embodiments. Description of the Drawings
[0037] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:
[0038] Figure 1 Shows a schematic structural diagram of a support device according to an embodiment of the present application.
[0039] Figure 2 Shows a schematic structural diagram of a limiting component according to an embodiment of the present application.
[0040] Figure 3 Shows Figure 2 An enlarged schematic diagram of area A in.
[0041] Figure 4 Shows a schematic structural diagram of a mounting plate according to an embodiment of the present application.
[0042] Figure 5 Shows a schematic structural diagram of an L-shaped rod according to an embodiment of the present application.
[0043] Figure 6 Shows a schematic installation diagram of a square groove support device according to an embodiment of the present application.
[0044] Figure 7 Shows a schematic installation diagram of a frustum-shaped groove support device according to an embodiment of the present application.
[0045] Reference numeral
[0046] 1 - Jacking mechanism;
[0047] 11 - Lever; 12 - Limiting component; 13 - Translation rod; 14 - First connecting rod; 15 - Swing rod;
[0048] 121 - Mounting component;
[0049] 1211 - Mounting rod; 1212 - Second connecting rod;
[0050] 122 - Clamping component;
[0051] 1221 - Rack; 1222 - Slide hole; 1223 - Adjusting hole; 1224 - L-shaped rod; 1225 - Hinge rod; 1226 - Mounting plate; 1227 - Ejection slot; 1228 - Spring;
[0052] 2 - Support plate; 3 - Base; 4 - Reinforcing nail; 5 - Support rod; 6 - Jacking rod. Detailed implementation manners
[0053] In order to make the objectives, solutions and advantages of the technical solutions of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below in conjunction with the drawings of the specific embodiments of this application. Unless otherwise specified, the terms used herein have the ordinary meanings in the art. The same reference numerals in the drawings represent the same components.
[0054] In the description of this application, it should be noted that unless otherwise clearly defined and limited, the terms "mount", "connect" and "couple" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the internal communication of two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
[0055] As described above, in the traditional construction of trench slope support, since a large number of support plates require a large number of support rods for support, construction workers need to continuously install support rods, resulting in low construction efficiency.
[0056] In order to at least partially solve the above-mentioned problems and other potential problems, the support device includes a support plate and a base for installing the support plate, and a jacking mechanism, the bottom end of the support plate is hinged to the base surface, the jacking mechanism is arranged between one side of the support plate and the base, and the jacking mechanism includes a support rod vertically arranged on the base surface; a tilt rod, the middle section of the support rod is hinged to the middle section of the support rod; one end of the tilt rod is arranged on one side of the support plate; wherein the length of the tilt rod between the support rod and the bottom end of the support plate is greater than the distance between the support rod and the support plate; and a limit assembly, the two ends of which are respectively connected to the top end of the support rod and the side of the support plate close to the support rod, the limit assembly is used to fix the distance between the top end of the support rod and the support plate, thereby reducing the labor intensity of construction workers while improving construction efficiency.
[0057] The trench support device according to an embodiment of the present application is exemplarily described below with reference to the accompanying drawings. Figure 1 A schematic structural diagram of a support device according to an embodiment of the present application is shown. Figure 2 A schematic structural diagram of a position limiting assembly according to an embodiment of the present application is shown. Figure 6 A schematic diagram of the installation of a square trench support device according to an embodiment of the present application is shown. Figure 7 A schematic diagram of the installation of an inverted frustum-shaped trench support device according to an embodiment of the present application is shown.
[0058] A trench support device includes a support plate 2 and a base 3 for installing the support plate 2, and an extension mechanism 1, wherein the bottom end of the support plate 2 is hinged to the surface of the base 3, and the extension mechanism 1 is arranged between one side of the support plate 2 and the base 3, and the extension mechanism 1 includes a support rod 5 vertically arranged on the surface of the base 3; a tilting rod 11, the middle section of which is hinged to the middle section of the support rod 5; one end of the tilting rod 11 is arranged on one side of the support plate 2; wherein the length of the tilting rod 11 located between the support rod 5 and the bottom end of the support plate 2 is greater than the distance between the support rod 5 and the support plate 2; and a limiting component 12, the two ends of which are respectively connected to the top of the support rod 5 and the side of the support plate 2 close to the support rod 5, and the limiting component 12 is used to fix the distance between the top of the support rod 5 and the support plate 2.
[0059] When in use, stepping on one end of the tilting rod 11 causes the other end of the tilting rod 11 to tilt up. Since the length of the tilting rod 11 between the support rod 5 and the bottom end of the support plate 2 is greater than the distance between the support rod 5 and the support plate 2, when the longer tilting rod 11 swings upward, the distance between the upper part of the support plate 2 and the support rod 5 increases, and the support plate 2 tilts toward the slope around the hinge with the base 3 until it fits with the slope surface. Finally, the support plate 2 is fixed with the limit assembly 12, so that the support plate 2 will not fall over when squeezed by the slope surface. The support installation of the support plate 2 can be completed by only stepping on the tilting rod 11, which improves construction efficiency and reduces the labor intensity of construction workers.
[0060] It should be noted that a plurality of reinforcing nails 4 are provided on the bottom surface of the base 3. By stepping on the base 3, the reinforcing nails 4 are embedded into the soil at the bottom of the groove, further improving the installation strength of the support plate 2 and preventing the support plate 2 from tilting under force.
[0061] It should be noted that the support plate 2 is connected to the base 3 by a pin. The support plate 2 swings around the pin. When the groove is in the shape of an inverted frustum, the pin is removed from the base 3, and the flat support plate 2 is replaced with a curved sector plate. By splicing a plurality of sector plates, the support for the groove in the shape of an inverted frustum can be realized.
[0062] In addition, since the excavated soil is loose, heavy rain erosion is likely to cause the gap between the support plate 2 and the slope to increase. In the traditional support system, construction workers need to replace longer support rods to further make the guard plate fit the slope and prevent rainwater from backflow, which further increases the labor intensity of the construction workers. However, for the support device provided in this application, it only needs to step on the lever 11 again to further make the support plate 2 move closer to the slope.
[0063] Figure 1 Shows a schematic structural diagram of a support device according to an embodiment of the present application. Figure 2 Shows a schematic structural diagram of a limiting component according to an embodiment of the present application.
[0064] The top extension mechanism 1 further includes: a translation rod 13, parallel to the support rod 5 and arranged between the support rod 5 and the support plate 2; one end of the lever 11 close to the support plate 2 is hinged to the bottom end of the translation rod 13; and a first connecting rod 14, parallel to the upper part of the lever 11, with both ends hinged to the support rod 5 and the translation rod 13 respectively; a swing rod 15, the middle section of which is hinged to the top end of the translation rod 13, and one end of the swing rod 15 is hinged to the surface of the support plate 2.
[0065] During use, step on the lever 11, one end of the lever 11 swings around the fulcrum, so that the lever 11 pushes the translation rod 13 to move towards the support plate 2. The first connecting rod 14, the lever 11, the translation rod 13, and the support rod 5 form a parallelogram structure, enabling the translation rod 13 to maintain translation between the support rod 5 and the support plate 2.
[0066] Figure 1 Shows a schematic structural diagram of a support device according to an embodiment of the present application. Figure 2 Shows a schematic structural diagram of a limiting component according to an embodiment of the present application.
[0067] The limiting component 12 includes: a mounting component 121, arranged on the upper part of the support rod 5, with its axis coinciding with the axis of the support rod 5; and a clamping component 122, arranged between the mounting component 121 and the support rod 5, for fixing the distance between the mounting component 121 and the support rod 5.
[0068] When in use, the installation component 121 is used to install the clamping component 122. The installation component 121 and the clamping component 122 are respectively used to connect the support rod 5 and the translation plate, so that after the translation plate is lifted to a certain distance by the tilting rod 11, the clamping component 122 can fix the above distance.
[0069] Figure 1 A schematic structural diagram of a support device according to an embodiment of the present application is shown. Figure 2 A schematic structural diagram of a position limiting assembly according to an embodiment of the present application is shown. Figure 3 Show Figure 2 Schematic diagram of the enlarged area A in the middle. Figure 4 A schematic diagram of the mounting plate structure according to an embodiment of the present application is shown.
[0070] The mounting assembly 121 includes: a mounting rod 1211, the axis of which coincides with the axis of the support rod 5; the end of the rocker arm 15 away from the support plate 2 is hinged to the top of the mounting rod 1211; and a second connecting rod 1212 arranged parallel to the lower part of the rocker arm 15, the two ends of the second connecting rod 1212 are respectively hinged to the mounting rod 1211 and the translation rod 13.
[0071] During use, when the translation rod 13 swings toward the support plate 2, the rocker arm 15 forms a parallelogram structure with the second connecting rod 1212, the mounting rod 1211, and the translation rod 13. When the translation rod 13 moves parallel to the support rod 5, the second connecting rod 1212 and the rocker arm 15 drive the mounting rod 1211 to move upward, thereby driving the clamping assembly 122 to move at the top of the support rod 5. The clamping assembly 122 can thereby fix the distance of its own movement, thereby achieving the purpose of fixing the position of the translation rod 13.
[0072] Figure 1 A schematic structural diagram of a support device according to an embodiment of the present application is shown. Figure 2 A schematic structural diagram of a position limiting assembly according to an embodiment of the present application is shown. Figure 3 Show Figure 2 Schematic diagram of the enlarged area A in the middle. Figure 4 A schematic diagram of the mounting plate structure according to an embodiment of the present application is shown. Figure 5 A schematic diagram of an L-shaped rod structure according to an embodiment of the present application is shown.
[0073] The clamping assembly 122 includes: a rack 1221, which is vertically arranged between the mounting rod 1211 and the support rod 5, and the top end is connected to the mounting rod 1211; a sliding hole 1222, which is arranged on the top surface of the support rod 5, and the rack 1221 is slidably arranged in the sliding hole 1222; and an adjustment hole 1223, which is arranged on the side wall of the support rod 5, and one end is connected to the inner wall of the sliding hole 1222; an L-shaped rod 1224, whose opening faces the mounting rod 1211, and one end of the L-shaped rod 1224 passes through the adjustment hole 2223 and cooperates with the tooth groove of the rack 1221; two groups of hinged rods 1225 are respectively arranged on both sides of the L-shaped rod 1224, and the two groups of hinged rods 1225 are respectively hinged to the mounting plates 1226; wherein the mounting plates 1226 are provided in two groups, the two groups of mounting plates 1226 are arranged on the surface of the support rod 5, and the L-shaped rod 1224 is arranged between the two groups of mounting plates 1226.
[0074] When the support plate 2 is in contact with the slope, the tilting rod 11 is no longer stepped on. When the rack 1221 is affected by gravity or the support plate 2 is subjected to the pressure of the soil slope and the rack 1221 moves down, the L-shaped rod 1224 is pushed downward by the rack 1221 on the side close to the rack 1221. At this time, the other end of the L-shaped rod 1224 abuts against the surface of the support rod 5, thereby preventing the L-shaped rod 1224 from continuing to swing. Then, the height of the rack 1221 is fixed by one end of the L-shaped rod 1224 abutting against the surface of the support rod 5.
[0075] Figure 1 A schematic structural diagram of a support device according to an embodiment of the present application is shown. Figure 2 A schematic structural diagram of a position limiting assembly according to an embodiment of the present application is shown. Figure 3 Show Figure 2 Schematic diagram of the enlarged area A in the middle. Figure 4 A schematic diagram of the mounting plate structure according to an embodiment of the present application is shown. Figure 5 A schematic diagram of an L-shaped rod structure according to an embodiment of the present application is shown.
[0076] The surface of the mounting plate 1226 is provided with an escape groove 1227 , and the length direction of the escape groove 1227 is perpendicular to the surface of the support rod 5 ; wherein the hinge rod 1225 slides in the escape groove 1227 ; a spring 1228 is provided between the escape groove 1227 and the hinge rod 1225 .
[0077] In use, when it is necessary to disassemble the support plate 2, drag the L-shaped rod 1224 to slide in the escape groove 1227 of the mounting plate 1226, so that the L-shaped rod drives the articulated rod 1225 to slide away from the rack 1221, and then the purpose of disengaging the L-shaped rod 1224 from the tooth groove of the rack 1221 is achieved. The rack 1221 can fall and be recycled in the sliding hole 1222, and the disassembly of the support plate 2 can be completed.
[0078] Figure 6 The installation schematic diagram of the square groove support device according to an embodiment of the present application is shown.
[0079] The jacking mechanism 1 further includes a jacking rod 6, and the jacking rod 6 is arranged between the surface of the pipe gallery and the surface of the support plate 2.
[0080] In use, after the jacking mechanism 1 and the support plate 2 are installed, the jacking rod 6 can also be used to reinforce the space between the support plate 2 and the surface of the pipe gallery.
[0081] The embodiments of the present application have been described above. The above description is exemplary and not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations are obvious to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
[0082] The selection of the terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other ordinary technical personnel in the art to understand the embodiments disclosed herein.
[0083] The above are only optional embodiments of the present application and are not used to limit the present application. For those skilled in the art, the present application can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A trench support device, comprising a support plate (2), a base (3) for installing the support plate (2), and a jacking mechanism (1). The bottom end of the support plate (2) is hinged to the surface of the base (3), and the jacking mechanism (1) is arranged between one side of the support plate (2) and the base (3), characterized in that: The extension mechanism (1) comprises a support rod (5) vertically arranged on the surface of the base (3); The middle section of the tilting rod (11) is hinged to the middle section of the support rod (5); one end of the tilting rod (11) is arranged on one side of the support plate (2); wherein The length of the tilting rod (11) located between the support rod (5) and the bottom end of the support plate (2) is greater than the distance between the support rod (5) and the support plate (2); and The limiting assembly (12) has two ends respectively connected to the top of the support rod (5) and the side of the support plate (2) close to the support rod (5). The limiting assembly (12) is used to fix the distance between the top of the support rod (5) and the support plate (2).
2. The trench support device according to claim 1, wherein The jacking and extending mechanism (1) further comprises: The translation rod (13) is parallel to the support rod (5) and is arranged between the support rod (5) and the support plate (2); wherein One end of the tilting rod (11) close to the support plate (2) is hinged to the bottom end of the translation rod (13); and A first connecting rod (14) is arranged parallel to the upper portion of the tilting rod (11), with both ends being hinged to the support rod (5) and the translation rod (13) respectively; The middle section of the swing rod (15) is hinged to the top end of the translation rod (13), and one end of the swing rod (15) is hinged to the surface of the support plate (2).
3. The trench support device according to claim 2, wherein, The limiting component (12) comprises: A mounting assembly (121) is disposed on the upper portion of the support rod (5), with its axis coinciding with the axis of the support rod (5); and The clamping assembly (122) is arranged between the mounting assembly (121) and the support rod (5) and is used to fix the distance between the mounting assembly (121) and the support rod (5).
4. The trench support device according to claim 3, characterized in that: The mounting assembly (121) includes: The mounting rod (1211) has its axis aligned with the axis of the support rod (5); One end of the swing rod (15) away from the support plate (2) is hinged to the top end of the mounting rod (1211); and A second connecting rod (1212) is arranged parallel to the lower part of the swing rod (15), and two ends of the second connecting rod (1212) are respectively hinged to the mounting rod (1211) and the translation rod (13).
5. The trench support device according to claim 4, wherein, The card assembly (122) includes: A rack (1221) is vertically arranged between the mounting rod (1211) and the support rod (5), and the top end is connected to the mounting rod (1211); A sliding hole (1222) is provided on the top surface of the support rod (5), and the rack (1221) is slidably provided in the sliding hole (1222); and An adjusting hole (1223) is provided on the side wall of the support rod (5), one end of which is connected to the inner wall of the sliding hole (1222); An L-shaped rod (1224) with its opening facing the mounting rod (1211), one end of the L-shaped rod (1224) passing through the adjustment hole (2223) and engaging with the tooth groove of the rack (1221); There are two sets of hinged rods (1225), which are respectively arranged on both sides of the L-shaped rod (1224). The two sets of hinged rods (1225) are respectively hinged to the mounting plates (1226); wherein The mounting plates (1226) are provided in two groups, the two groups of mounting plates (1226) are provided on the surface of the support rod (5), and the L-shaped rod (1224) is provided between the two groups of mounting plates (1226).
6. The trench support device according to claim 5, characterized in that, The surface of the mounting plate (1226) is provided with an escape groove (1227), and the length direction of the escape groove (1227) is perpendicular to the surface of the support rod (5); wherein The hinge rod (1225) slides in the escape slot (1227); A spring (1228) is provided between the escape slot (1227) and the hinge rod (1225).
7. The trench support device according to claim 1, characterized in that: The jacking mechanism (1) further comprises a jack rod (6), and the jack rod (6) is arranged between the surface of the pipe gallery and the surface of the support plate (2).